By Cutting Or Transitory Thread Removal Patents (Class 28/170)
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Patent number: 10828794Abstract: An automatic sizing cutting device includes a conveyance unit, a measuring device, a rotary cutter arranged downstream of the conveyance unit so as to oppose a band-shaped member and having a cutting blade on an outer circumferential surface thereof, a die roller which is arranged on a side of the band-shaped member opposite to the rotary cutter and which rotates in a direction opposite to a rotation direction of the rotary cutter; and an elastic member which urges the die roller toward the rotary cutter. The rotary cutter is controlled to rotate in accordance with a conveyed length of the band-shaped member measured by the measuring device, and is controlled such that circumferential speeds of the rotary cutter and the die roller when the cutting blade of the rotary cutter cuts the band-shaped member are equal to a conveying speed of the band-shaped member.Type: GrantFiled: April 12, 2016Date of Patent: November 10, 2020Assignee: YKK CorporationInventors: Katsuro Okabe, Kazuya Takase
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Publication number: 20150038042Abstract: The woven fabric according to the invention comprises a warp and weft yarns, the weft yarns comprise first weft yarns and second weft yarns, the first weft yarns and the warp yarns form a base layer of the fabric, while the at least one plurality of second weft yarns forms an additional layer of the fabric that can be broken under a stress without damaging the base layer to change the appearance of the fabric and of the clothing articles made of said fabric.Type: ApplicationFiled: July 29, 2014Publication date: February 5, 2015Applicant: SANKO TEKSTIL ISLETMELERI SAN. VE TIC. A.S.Inventors: Ertug ERKUS, Hamit YENICI, Serdar ERDOGAN
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Patent number: 8918970Abstract: A method of forming a fabric preform for a composite component from a fabric having a plurality of hoop tows is disclosed. One end of the fabric is received on the form such that the hoop tows of the fabric extend in a direction generally perpendicular to a central axis of the form. The fabric is wrapped around the form and at least some of the hoop tows are separated into hoop tow segments while the fabric is under a tension to enable a space to develop between ends of adjacent hoop tow segments along the length of the hoop tow. This separation of adjacent hoop tow segments accommodates increased deformation of the fabric during formation of the fabric preform while still maintaining a presence of hoop tow segments in at least portions of the fabric.Type: GrantFiled: December 21, 2011Date of Patent: December 30, 2014Assignee: GKN Aerospace Services Structures, Corp.Inventor: Steven Robert Hayse
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Publication number: 20140373967Abstract: The present invention provides fabrics with cut loop group and a manufacturing method thereof, wherein the core yarn at the section where said loops are being cut is outwardly protruded from the covering yarns, while the synthetic fiber divided yarn, which is a core yarn, is separated into multiple filaments. The fabrics with cut loop group show superior characteristics in polishing properties, sliding properties, water absorption properties, rapid drying properties and feeling of touch owing to a split-type microfiber and a viscos rayon yarn which comprises a covering yarn, and polishing can be performed while easily catching foreign substances such as extremely minute dust particles or human hairs and the like by the synthetic fiber divided yarn which functions as a hook. Thus the fabrics with cut loop group according to the present invention can be used usefully in the products such as various kind of mats, towels, bathroom products, and the like including dishclothes and mops.Type: ApplicationFiled: May 3, 2013Publication date: December 25, 2014Inventors: Hyun Sam Lee, Sung Hoon Choi
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Publication number: 20140364684Abstract: The present invention relates to an openwork prosthetic knit (1) made from a single piece based on at least a first yarn made of biocompatible polymer material that defines a first face (2) and a second face that are opposite one another and from a second biocompatible yarn that generates barbs (5) that protrude outwards from at least said first face, characterized in that said first face comprises at least one longitudinal strip (4) in the direction of the manufacture of said knit, over which it is provided with said barbs (5), and at least one longitudinal strip (3) in the direction of the manufacture of said knit, over which it is free of such barbs. It also relates to a process for manufacturing such a knit (1) and to a prosthesis comprising such a knit (1).Type: ApplicationFiled: December 27, 2012Publication date: December 11, 2014Inventor: Julie Lecuivre
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Publication number: 20140272218Abstract: A woven sleeve, sleeve assembly and methods of construction thereof are provided. The sleeve has a flexible, abrasion resistant, circumferentially closed and continuous elongate wall extending lengthwise along a central axis between opposite ends. The wall is woven with warp yarns extending generally parallel to the central axis and at least one heat-shrinkable weft yarn extending generally transversely to the warp yarns. The warp yarns provide the sleeve with coverage, abrasion resistance and flexibility and the weft yarn provides the ability to shrink the wall about an elongate member being protected within a cavity of the sleeve, as well as providing enhanced crush strength and abrasion resistance. At least one of the warp yarns and/or weft yarn includes at least one low melt, heat-fusible yarn served therewith to enhance resistance to end-fray during a cutting operation.Type: ApplicationFiled: March 14, 2013Publication date: September 18, 2014Applicant: FEDERAL-MOGUL POWERTRAIN, INC.Inventors: Patrick Thomas, Delphine Henin
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Publication number: 20140245578Abstract: “Tinkles” (also known as “gotchas”) (see reference number 20 in FIGS. 1 and 2) are portions of knitted metal loops produced when a tube of knitted wire mesh is cut into individual pieces. In the prior art, tinkles have been considered a fact of life and the approach has been to try to shake them out of the mesh or immobilize them on or in the mesh. By producing a knitted tube (11) having alternating segments (12,13) of knitted rows of yarn and knitted rows of wire, completely tinkle-free knitted socks are produced which are used to produce completely tinkle-free knitted wire mesh filters. Knitted wire mesh filters that cannot release tinkles because they do not have any tinkles can be used in such applications as fuel filters and airbag filters.Type: ApplicationFiled: March 1, 2013Publication date: September 4, 2014Applicant: ACS INDUSTRIES, INC.Inventor: George Greenwood
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Publication number: 20140230205Abstract: In a rubber-coated fabric, a plurality of warp cords is included with a spacing d between, sides of adjacent warp cords, each of the warp cords being coated with a layer of rubber compound, A cut line may further be included that separates groups of the warp cords, each group having a predetermined number of the warp cords. The cut line, may be formed by between 2 and 6 adjacent cut line warp cords, wherein a distance dc, between any two sides of adjacent cut Hue warp cords may be no more than. 50% of d. The layer of rubber compound that coats- the rubber-coated fabric is thin enough to outline the cut line on a surface of the rubber-coated woven fabric.Type: ApplicationFiled: September 28, 2011Publication date: August 21, 2014Applicants: MICHELIN RECHERCHE ET TECHNIQUE S.A., COMPAGNIE GENERALE DES ETABLISSEMENTS MICHELINInventors: Reed E Smith, Cecil Richard Gray
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Publication number: 20140217683Abstract: A method for producing a gasket framework (10) includes creating a strip (50) having a warp (20) and a weft (30) obtained using a yarn (40) made of semi-rigid synthetic material and susceptible of being folded. The method also includes compressing a multiple points (P) of the yarn (40) made of synthetic material.Type: ApplicationFiled: June 7, 2011Publication date: August 7, 2014Applicant: FILMAR S.R.L.Inventor: Filiberto Martinetto
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Publication number: 20140200667Abstract: Implants for osteo and osteochondral repair have been developed. These implants include a series of channels between the upper and lower surfaces of the implants, such that when implanted the lower surfaces are situated in an area rich in bone marrow and the channels provide a means for the bone marrow to migrate through the implant. Preferably the implants are made from resorbable polymer fibers, preferably arranged in braids that are knitted or woven together such that the braids are substantially parallel with each other. The implants may be rolled into a bundle of braids with the axis of the braids substantially parallel to the axis of the bundle, to provide channels along the axis of the bundle. A preferred embodiment includes P4HB fibers braided and knitted into a structure that is coated with a ceramic, preferably physiologic calcium phosphate.Type: ApplicationFiled: January 9, 2014Publication date: July 17, 2014Applicant: Tepha, Inc.Inventor: Andrew J. Carter
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Publication number: 20140182098Abstract: A method and system of creating a quilted product. A method for the creation of a quilted product includes using a first stamp to apply a coloring liquid to a blank surface to create a first quilted piece. Then, a second stamp is used to apply a coloring liquid to a blank surface to create a second quilted piece. The second quilted piece is adjacent to the first quilted piece such that it abuts against the first quilted piece. Neither the first stamp nor the second stamp comprise an added allowance.Type: ApplicationFiled: December 20, 2013Publication date: July 3, 2014Inventor: Ann Marie BUTLER
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Publication number: 20140178645Abstract: A three-dimensional corner lap joint preform and a method of forming a three-dimensional corner lap joint preform including a woven flange with one or more legs that extend from the flange. The legs may include one or more independently woven portions which allow formation of a corner without darting the leg or adding additional reinforcement. The independently woven portions may include warp fibers which are not woven into the preform. The unwoven area allows removal of a portion of the leg prior to formation of the corner, allowing the portions of the leg to overlap and form a lap joint.Type: ApplicationFiled: December 26, 2012Publication date: June 26, 2014Applicant: Albany Engineered Composites, Inc.Inventors: Michael McClain, Jonathan Goering
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Patent number: 8752255Abstract: In various embodiments, the present disclosure relates generally to a method for needling a spiral textile to create a needled preform, the method comprising receiving the spiral textile on a bed plate of a circular needle loom, engaging a positional structure of the spiral textile, rotating the spiral textile around the circular needle loom, depositing a predetermined number of layers of the spiral textile on the bed plate, and needling the spiral textile to create the needled preform. Moreover, the present disclosure also provides, in various embodiments, a method for creating a circular needled preform from a spiral textile, comprising attaching sacrificial fibers to at least one of the weft tow and the plurality of warp tows proximate at least one of the inside diameter and the outside diameter, and engaging the sacrificial fibers with an engagement mechanism on a circular needle loom.Type: GrantFiled: May 6, 2013Date of Patent: June 17, 2014Assignee: Goodrich CorporationInventor: Jean-Francois Lecostaouec
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Publication number: 20130305428Abstract: A collapsible, foldable accessory organization, secure storage and transportation system includes a jewelry dress or other basic shape, accessory purses for organizing and storing various items, various accessory tabs for holding particular types of accessories, and a hidden inner layer upon which different accessory purses and/or tabs containing accessories can be stored in an inconspicuous manner. This hidden inner layer bears an extra security feature as it hides the jewelry on a layer under the exposed outer layer or layers where people would not think to look.Type: ApplicationFiled: May 15, 2013Publication date: November 21, 2013Inventor: Kathryn Jeanne Rendon
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Publication number: 20130273276Abstract: Disclosed are an airbag which can endure great external impact as well as high temperature and high pressure and is thus useful as an external airbag and a method for manufacturing the same. The airbag includes: a fabric containing an aramid fiber having an young's modulus of 600 to 1000 g/d and a tenacity of 20 to 30 g/d, and having a cover factor of 1500 to 2100, and a coating layer formed on the surface of the fabric, wherein a seam strength of an adhered member measured in accordance with ASTM D 1683 is 200 to 600 kgf/20 mm.Type: ApplicationFiled: October 21, 2011Publication date: October 17, 2013Applicant: KOLON INDUSTRIES, INC.Inventors: In Sik Han, Chang Bae Lee, Oh-Hwan Kim, Jung-Hoon Youn, Jung Ha Kim
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Publication number: 20130239377Abstract: Energy absorbing webbings that are generally flat and that have a controllable elongation distance are provided. The webbings are comprised of elongation yarns, such as partially oriented yarns (POY), and ground yarns. In certain embodiments, because they are generally flat, the energy absorbing webbings are suitable for use in retractors. Also provided are processes of manufacturing generally flat, energy absorbing webbings. In certain embodiments, the webbings are subjected to heat using first and second set of rollers with various feed ratios.Type: ApplicationFiled: May 1, 2013Publication date: September 19, 2013Applicant: YKK CORPORATION OF AMERICAInventor: TIMOTHY M. RUSSELL
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Publication number: 20130239376Abstract: In various embodiments, the present disclosure relates generally to a method for needling a spiral textile to create a needled preform, the method comprising receiving the spiral textile on a bed plate of a circular needle loom, engaging a positional structure of the spiral textile, rotating the spiral textile around the circular needle loom, depositing a predetermined number of layers of the spiral textile on the bed plate, and needling the spiral textile to create the needled preform. Moreover, the present disclosure also provides, in various embodiments, a method for creating a circular needled preform from a spiral textile, comprising attaching sacrificial fibers to at least one of the weft tow and the plurality of warp tows proximate at least one of the inside diameter and the outside diameter, and engaging the sacrificial fibers with an engagement mechanism on a circular needle loom.Type: ApplicationFiled: May 6, 2013Publication date: September 19, 2013Applicant: Goodrich CorporationInventor: Jean-Francois Lecostaouec
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Publication number: 20130216770Abstract: A woven preform for a reinforced composite material, which may be woven flat and folded into shape. The preform has off-axis reinforcement with one or more legs and/or base extending in an off axis or bias (non 0/90 degree) orientation with respect to the warp/weft fibers. One or more legs extend from a base, the base and legs each having at least two layers of warp fibers. The legs may be parallel or angled to each other. The outer ends of the base and/or the legs may have tapers formed from terminating layers of warp fibers in a stepped or angled pattern.Type: ApplicationFiled: February 17, 2012Publication date: August 22, 2013Applicant: Albany Engineered Composites Inc.Inventors: Brock GILBERTSON, Jonathan GOERING
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Publication number: 20130075018Abstract: A weaving method for producing a plurality of moisture sensors for a device for monitoring an access to a patient, in particular for monitoring the vascular access in an extracorporeal blood treatment, wherein the moisture sensors are woven. During the weaving of the moisture sensors, non-conductive warp threads, non-conductive weft threads, conductive warp threads and conductive weft threads are disposed in the textile two-dimensionally extending structure, such that spatially demarcatable structures of electrical strip conductors are created. The strip conductor structures can be produced by spatial separation or contacting of the conductive warp or weft threads.Type: ApplicationFiled: September 20, 2012Publication date: March 28, 2013Inventor: John HEPPE
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Publication number: 20130055536Abstract: The invention relates to a method and apparatus for fibrillating synthetic ribbons in an extrusion process for the production of, for example, grass fibers. The extrusion process creates a sheet of ribbons from an extruded foil or a multiplicity of extruded monofils, and stretches them conjointly. The ribbons are led side by side in a parallel arrangement along the circumference of a fibrillating roll with a partial wrap. To produce a pattern of fibrillation irrespective of the thickness of the ribbons and the elasticity of the ribbons, the invention provides that a multiplicity of short partial cuts is made in the ribbons by a plurality of successively engaging rows of blades on the fibrillating roll each having a multiplicity of projecting cutting tips.Type: ApplicationFiled: October 30, 2012Publication date: March 7, 2013Applicant: OERLIKON TEXTILE GMBH & CO.KGInventor: OERLIKON TEXTILE GMBH & CO.KG
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Publication number: 20120326342Abstract: Disclosed is a carbon-fiber chopped strand, and a manufacturing method of the same. The carbon-fiber chopped strand is composed of single filaments composed of 30,000-120,000 carbon fibers, and a sizing agent content 1-10% by weight that bundles the single filaments; the ratio of maximum diameter (Dmax) in the cross section and minimum diameter (Dmin) is 1.0-1.8, a length along a fiber direction is 3-10 mm, and a repose angle of 10-30°.Type: ApplicationFiled: February 28, 2011Publication date: December 27, 2012Inventors: Hiroshi Tsunekawa, Takao Saeki, Akio Yoshida
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Publication number: 20120055627Abstract: A method for preforming a textile semi-finished product, including arranging a textile having at least two layers of fibers, interwoven fibers and/or fiber bundles that are at least in part arranged on top of each other. The method also includes; fixing-in-position of the fibers of the textile against each other and then cutting-to-size of the textile. The fixing-in-position of the textile involves irradiating via a laser beam in order for the melt-on binder of the textile to be melted on only in a localized fashion and not evaporated. The fixing-in-position occurs along a fix-in-position line, the cutting-to-size occurs along a cut-to-size line, and the fix-in-position line is located at a distance relative to the cut-to-size line that is so small that any fraying of the textile is reduced or suppressed altogether.Type: ApplicationFiled: May 12, 2010Publication date: March 8, 2012Applicant: EADS Deutschland GmbHInventors: Julian Kuntz, Franz Stadler
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Patent number: 8128777Abstract: The invention can firmly and easily remove a finely divided weft piece without leaving the weft piece by constituting a method and an apparatus of removing weft from a cord fabric for a topping sheet in a calender line for topping rubber on a number of pieces of aligned cords by a calender roll. In the midst of transferring a cord fabric (F) transferred to a calender apparatus, weft is finely divided by passing the cord fabric (F) through weft dividing means, thereafter, a plurality of blades (45) arranged movably in a width direction on an upper face side of the cord fabric (F) are reciprocally moved in the width direction over an entire width thereof to be brought into contact with the cord fabric (F), and the divided weft piece (W1) is wiped off to remove by respectively striking respective cords (C) of the cord fabric (F) by the respective blades (45).Type: GrantFiled: December 16, 2005Date of Patent: March 6, 2012Assignee: Toyo Tire & Rubber Co., Ltd.Inventors: Tetsuo Tatara, Tomoyuki Takatsuka, Hirokatsu Mizukusa, Osamu Fujiki
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Patent number: 8074330Abstract: A method for preparing a needled preform comprises transporting, cutting and needling a textile tape. The method further comprises cutting through a portion of the textile tape with a cutting device. The textile tape remains substantially contiguous after the cutting. The method further comprises needling the textile tape into a needled preform after cutting the textile tape, and the needling utilizes needles having working surfaces oriented in a direction to transfer fiber segments from a selected fiber orientation into a z-direction. In an embodiment, a system for enabling z-fiber transfer in a textile tape comprises a textile support configured to transport the textile tape, a cutting device configured to cut a portion of the textile tape, and a needling device configured to needle the textile tape into a needled preform after the cutting device cuts the textile tape.Type: GrantFiled: August 6, 2009Date of Patent: December 13, 2011Assignee: Goodrich CorporationInventor: Jean-Francois Lescostaouec
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Patent number: 8060998Abstract: A device for processing a supple porous textile piece having at least one first surface and one second surface adjacent to the first surface, the process being carried out on the second surface and not on the first surface The device includes a departure area and an arrival area for placing the textile piece. The departure area is equipped with a non-porous mobile mask with a shape corresponding to the first surface. The device also includes a processing area equipped with processing means, a pick-up head with a suction plate having a shape corresponding to that of the mask. The pick-up head being moveable among the departure area, the processing area, and the arrival area.Type: GrantFiled: December 29, 2003Date of Patent: November 22, 2011Assignee: HBI Branded Apparel Enterprises, LLCInventors: Yannick Rey, Michel Calonne, Marc Genevoy
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Publication number: 20110005049Abstract: A thread removal tool for getting rid of loose thread pieces, thread ends, etc. from textiles, fabric, cloth and the like, for example, after ripping open a previously produced seam, contains a thread removal head (3). The thread removal head can be located at one end of a shaft or a handle part (1) and is configured to take hold of loose thread pieces or thread fragments, without itself becoming attached to an underlying textile item, a piece of cloth or the like. The thread removal head can have an uneven surface, e.g., contain bumps (5), to grasp loose thread pieces and thread fragments. Furthermore, or alternatively, it can be made of or have a surface layer made of a material which has a certain sticking or fastening action on such loose thread pieces and thread fragments.Type: ApplicationFiled: December 30, 2008Publication date: January 13, 2011Inventor: Lena Wiman
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Patent number: 7807590Abstract: A method of manufacturing an isotropic pitch-based carbon fiber spun yarn fabric includes the following steps of: obtaining composite yarn by winding a water-soluble polymer fiber around a surface of isotropic pitch-based carbon fiber spun yarn; obtaining a composite yarn fabric by weaving the composite yarn; and obtaining the isotropic pitch-based carbon fiber spun yarn fabric by dissolving and removing the water-soluble polymer fiber from the composite yarn fabric.Type: GrantFiled: March 22, 2005Date of Patent: October 5, 2010Assignee: Kureha CorporationInventors: Akira Takeuchi, Tatsuo Kobayashi
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Publication number: 20090249597Abstract: The invention can firmly and easily remove a finely divided weft piece without leaving the weft piece by constituting a method and an apparatus of removing weft from a cord fabric for a topping sheet in a calender line for topping rubber on a number of pieces of aligned cords by a calender roll. In the midst of transferring a cord fabric (F) transferred to a calender apparatus, weft is finely divided by passing the cord fabric (F) through weft dividing means, thereafter, a plurality of blades (45) arranged movably in a width direction on an upper face side of the cord fabric (F) are reciprocally moved in the width direction over an entire width thereof to be brought into contact with the cord fabric (F), and the divided weft piece (W1) is wiped off to remove by respectively striking respective cords (C) of the cord fabric (F) by the respective blades (45).Type: ApplicationFiled: December 16, 2005Publication date: October 8, 2009Applicant: TOYO TIRE & RUBBER CO., LTD.Inventors: Tetsuo Tatara, Tomoyuki Takatsuka, Hirokatsu Mizukusa, Osamu Fujiki
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Publication number: 20080256769Abstract: This invention relates to a method for treating a flexible elastic textile element comprising at least one shaped part which must be partially treated and is surrounded by a plane part. According to the invention, the flexible textile element is gripped in at least two points of the plane part surrounding the shaped part which must be treated; the part gripped between two points is removed in such a way as to essentially flatten the shaped part gripped between the two points; and the removed gripped part is flattened.Type: ApplicationFiled: April 29, 2005Publication date: October 23, 2008Applicant: DBA LUX I SARLInventors: Yannick Rey, Maitre Bertrand Bizollon, Michel Calonne
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Patent number: 7000295Abstract: A method for forming a metallic fabric includes forming a composite yarn having a metallic wire core, and a cover yarn including a fluid-soluble strand such as co-nylon or polylactic acid. The composite yarn can be knitted into an intermediate fabric product. The soluble element is dissolved to leave a use fabric suitable for other processing, such as coating with materials such as latex. The non-fluid-soluble strand may be either a single strand or multi-filaments of steel wire.Type: GrantFiled: September 30, 2004Date of Patent: February 21, 2006Assignee: World Fibers, Inc.Inventor: Gregory V. Andrews
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Patent number: 6802110Abstract: A web expanding device for or in a web-processing machine, especially a web-fed rotary printing press includes a frame and a cutting device (4) for longitudinally cutting a web (B) into a left-hand web strand (Bl) and a right-hand web strand (Br). A first deflecting device (5l) for the left-hand web strand (Bl) is provided along with a second left-hand deflecting device (6l) for the left-hand web strand (Bl), which is arranged after the first left-hand deflecting device (5l) in the direction of web delivery (F). A first right-hand deflecting device (5r) for the right-hand web strand (Br), which points toward the first left-hand deflecting device (5l) is provided along with a second right-hand deflecting device (6r) for the right-hand web strand (Br), which is arranged after the first right-hand deflecting device (5r) in the direction of web delivery (F) and points toward the second left-hand deflecting device (6l).Type: GrantFiled: July 28, 2003Date of Patent: October 12, 2004Assignee: Maschinenfabrik WifagInventors: Dominik Berweger, Beat Luginbühl, Erich Kaufmann
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Patent number: 6785937Abstract: A process for making a plurality of necked nonwoven strips having similar or identical cross-directional profiles includes the steps of slitting a neckable nonwoven web into a plurality of neckable nonwoven strips, passing the neckable nonwoven web between a first pair of nip rollers having a first surface velocity and a second pair of nip rollers having a second surface velocity greater than the first surface velocity, and necking the nonwoven web between the first pair of nip rollers and the second pair of nip rollers.Type: GrantFiled: April 24, 2002Date of Patent: September 7, 2004Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Michael Tod Morman, Gregory Todd Sudduth, Robert James Gerndt, Mark G. Kupelian, Angela Dobson, Patricia Hwang Calhoun, Courtney E. Shea, Rasha W. Guirguis, Robert Wright, John Joseph Sayovitz
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Patent number: 6739024Abstract: The invention relates to a method for producing a structured, voluminous non-woven web or velourised film from a thermoplastic by producing an unstructured web and subsequently processing this web using a pair of rollers (10a, 10b). The pair of rollers consists of a positive roller (10a) having numerous positive bodies distributed over the roll sleeve surface and a negative roller (10b) having equally as numerous cavities. During the rolling process, the positive bodies engage with the cavities and stretch the unstructured web in the area of the roller engagements in such a way that a deep-drawn web structure with numerous cavities is produced. After the web has passed through a roller gap, the deformed web, still bonded to the positive roller, is brought into contact with a perforating tool and perforated.Type: GrantFiled: June 25, 2001Date of Patent: May 25, 2004Assignee: HCD Hygienic Composites Development GmbHInventor: Werner Wagner
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Publication number: 20030200636Abstract: A process for making a plurality of necked nonwoven strips having similar or identical cross-directional profiles includes the steps of slitting a neckable nonwoven web into a plurality of neckable nonwoven strips, passing the neckable nonwoven web between a first pair of nip rollers having a first surface velocity and a second pair of nip rollers having a second surface velocity greater than the first surface velocity, and necking the nonwoven web between the first pair of nip rollers and the second pair of nip rollers.Type: ApplicationFiled: April 24, 2002Publication date: October 30, 2003Inventors: Michael Tod Morman, Gregory Todd Sudduth, Robert James Gerndt, Mark Gilbert Kupelian, Angela Grace Dobson, Patricia Hwang Calhoun, Courtney Eileen Shea, Rasha Wafik Zaki Guirguis, Robert David Wright, John Joseph Sayovitz
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Patent number: 6637085Abstract: The present invention is directed to a process for recycling a fabric containing high performance fibers having a tenacity of at least 10 grams per dtex and a tensile modulus of at least 150 grams per dtex, to make a yarn from the fabric. In the process, and the fabric is cut into pieces where the largest dimension is no larger than 15 centimeters. From 30 to 99 weight percent staple fibers are added to the fabric pieces to make a blend and the fibers of the blend are separated and aligned into a sliver, and the sliver is formed into a twisted yarn. This yarn may be used to make a fabric or any other useful article.Type: GrantFiled: October 26, 2001Date of Patent: October 28, 2003Assignee: E. I. du Pont de Nemours and CompanyInventors: Cheng-Hang Chi, Daniel Michael Fischer, Larry John Prickett
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Patent number: 6634068Abstract: An integrated cutter for preparing the edges of a fabric for seaming includes a hooked needle which oscillates vertically in a guide bushing located close to the plane of the fabric between a retracted position where the head of the needle is not exposed and an extended position in which the needle penetrates the fabric. The needle head is shaped so that when it moves upwardly it pushes between a pair of yarns in one direction until the hook is above a yarn in the other direction. The needle hook includes a transverse groove shaped so that when it moves downwardly it captures this yarn.Type: GrantFiled: April 24, 2002Date of Patent: October 21, 2003Assignee: AstenJohnson, Inc.Inventors: Heinz Kuster, Stephan Kuster
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Publication number: 20030192157Abstract: A method for forming a metallic fabric includes forming a composite yarn having a metallic wire core, and a cover yarn including a fluid-soluble strand such as co-nylon or polyactic acid. The composite yarn can be knitted into an intermediate fabric product. The soluble element is dissolved to leave a use fabric suitable for other processing, such as coating with materials such as latex. The non-fluid-soluble strand may be either a single strand or multi-filaments of steel wire.Type: ApplicationFiled: March 26, 2003Publication date: October 16, 2003Applicant: WORLD FIBERS, INC.Inventor: Gregory V. Andrews
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Publication number: 20030145444Abstract: With regard to a fabric comprising openings, it is provided that said openings are created afterwards by perforation including the cutting of fabric threads, e.g. by punching or laser welding of the fabric threads, e.g. by means of needles, and, if necessary, the stabilization of the cut or displaced fabric threads.Type: ApplicationFiled: February 3, 2003Publication date: August 7, 2003Applicant: Schmitz-Werke BmbH & Co.KGInventor: Justus Schmitz
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Patent number: 6423165Abstract: A method for forming convexities and/or concavities on cloths for a garment at almost entire portions of the garment or any desired portion of the garment without any substantial limitation from a design point of view. The method for forming a garment having convexities and/or concavities which can expand and contract in both the weft and wrap directions like a knitted fabric. Cloths including thermoplastic fiber are cut into parts of the garment, the parts are sewn in a shape of the garment. The garment is overlaid on a thermo-shrinkable cloth. They are sewn together with stitches of water-soluble threads. The sewn cloths are heated under dry heat and without applying any pressure to the cloths so as to permit the thermo-shrinkable cloth to shrink and form convexities and/or concavities on the cloths of the garment. The water-soluble threads are solved and removed, and the cloths of the garment are separated from the thermo-shrinkable cloth.Type: GrantFiled: December 28, 1999Date of Patent: July 23, 2002Inventor: Yoshiki Hishinuma
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Patent number: 6189189Abstract: A method of manufacturing a polyester textile fabric having a relatively low level of particulate contaminates and high absorbency is provided by heatsetting the fabric at a temperature of 300° F. or less.Type: GrantFiled: November 21, 1997Date of Patent: February 20, 2001Assignee: Milliken & CompanyInventors: Brian G. Morin, Daniel T. McBride, Loren W. Chambers
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Patent number: 5991987Abstract: Preforms for producing annular parts of composite material are produced by inding a strip (1) of fibrous material around an elliptical mandrel (10) to produce an elliptical sleeve which can be cut obliquely, cutting taking place either before or after one or more densification steps. The cutting plane is inclined relative to the right cross section of the elliptical sleeve, and the inner and outer portions of the cut rings are machined to obtain circular elements. Such elements can produce annular parts of composite material having a reduced tendency to delanination under circumferential stress. The superposed layers are needling together during winding. A uniform needling density per unit area can be obtained by controlled displacement of the needle board (5) and of the elliptical mandrel (10) relative to each other as the mandrel turns, to compensate for the eccentricity of the cross section of the mandrel. These methods are particularly suitable for producing brake disk preforms.Type: GrantFiled: December 17, 1997Date of Patent: November 30, 1999Assignee: Societe Nationale D'Etude et de Construction de Moteurs D'AviationInventors: Pierre Olry, Dominique Coupe, Jean-Marie Jouin
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Patent number: 5752300Abstract: A method and apparatus for loosening, cutting, and abrading a web of textile fabric having spun yarns containing wrapper fibers. The textile fabric web is directed under high tension around a rotatable, small diameter tube coated with abrasive particles. Abrasive particles are preferably rounded (nonfaceted) tungsten carbide particles. The tube can be rotated at a slow speed and the surface speed of the tube may be a fixed percentage of the textile fabric web speed. The contact angle of the textile fabric web with the tube is between one (1) and one hundred and twenty (120) degrees. The average pressure between the textile fabric web and the tube should exceed two (2) pounds per square inch (p.s.i.).Type: GrantFiled: October 29, 1996Date of Patent: May 19, 1998Assignee: Milliken Research CorporationInventor: Louis Dischler
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Patent number: 5553366Abstract: The present invention provides an article, comprising: a fabric sheet which has been compacted using a heat shrink yarn; and a curable or hardenable resin coated onto the fabric sheet. The present invention involves compacting a fabric sheet to impart stretchability and conformability to the fabric while minimizing undesirable recovery forces. Suitable fabrics for compacting are fabrics which comprise fiberglass fibers which are capable of first being compacted and then being set or annealed in the distorted, state. The article may be in the form of an orthopedic bandage and may optionally contain a microfiber filler associated with the resin.Type: GrantFiled: March 27, 1995Date of Patent: September 10, 1996Assignee: Minnesota Mining and Manufacturing CompanyInventors: James C. Novack, Scott A. Neamy, Matthew T. Scholz
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Patent number: 5546643Abstract: A method for reducing or eliminating forming fabric edge curl includes slitting or scoring the knuckles formed by cross-machine direction yarns on the long-shute knuckle side of a papermaker's forming fabric. The knuckles are scored or slit to a depth no greater than half the diameter of the cross-machine direction yarns. At least one such slit or score is provided per knuckle. The scoring or slitting has the effect of bringing the ratio between the shrink forces acting on the two sides of the forming fabric in the cross-machine direction closer to unity, and, in turn, reduces or eliminates the edge curl resulting from shrinkage in the cross-machine direction.Type: GrantFiled: September 6, 1995Date of Patent: August 20, 1996Assignee: Albany International Corp.Inventors: John M. Hawes, Joe W. Sims, Don Lee
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Patent number: 5507079Abstract: The present invention provides a narrow orthopedic casting tape which can be handled in longer lengths suitable for economical production of coated fabric products. The narrow casting tape of the present invention is knitted as a wide fiberglass fabric with at least one removable connecting yarn in the length (i.e., warp) direction of the fabric which acts to connect two narrower strips of fiberglass fabric. The removable connecting yarn is subsequently removed from the fabric by a heat treatment process which separates the wider fabric into two narrower fabrics and also heat sets the fabric. Alternatively, the removable connecting yarn may be removed from the fabric by a dissolution process. Narrow fabrics of the present invention can also be constructed of organic yarns.The present invention also provides a tearable orthopedic casting tape which has a high degree of extensibility.Type: GrantFiled: August 2, 1994Date of Patent: April 16, 1996Assignee: Minnesota Mining and Manufacturing CompanyInventors: Jacquelyn A. Schmidt, John M. Kokorudz, Matthew T. Scholz, Miroslav M. Tochacek, F. Andrew Ubel, III
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Patent number: 5392500Abstract: A process for the manufacture of a fibrous texture for producing a composite material article. The fibrous texture is formed of a yarn comprising discontinuous fibers which are made of a refractory material or a precursor thereof. The discontinuous fibers are disposed parallel to one another, without twist. A covering yarn made of a fugitive material is disposed over the discontinuous fibers to provide integrity to the yarn. The covering yarn is eliminated after formation of the fibrous texture.Type: GrantFiled: February 4, 1993Date of Patent: February 28, 1995Assignee: Societe Europeenne de PropulsionInventors: Pierre Olry, Dominique Coupe, Philippe DuPont
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Patent number: 5381592Abstract: Method to refurbish cut or loop pile carpet products including carpet tiles by passing the product under a high pressure water or liquid dispensing head projecting a stream of water against the subject product at a pressure in the range of 200-2000 p.s.i.g.Type: GrantFiled: October 1, 1992Date of Patent: January 17, 1995Assignee: Milliken Research CorporationInventor: Kenneth B. Higgins
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Patent number: 5299513Abstract: A drawing device for towel cloth for successively drawing out and cutting off a towel material of long size as long as a sheet of towel from the rest of the towel material at the plain woven portion thereof, the towel material of long size having plain woven portions and pile fabric portions alternately and continuously arranged at predetermined intervals in the longitudinal direction thereof. The drawing device comprises a feed roller disposed perpendicular to the drawing direction of the towel cloth on the drawing side thereof relative to the cutting unit and capable of feeding back the cut end portion of the cut towel cloth on the drawing side to the side of the towel material relative to the cutting unit and a thickness detector disposed in the same way as the feed roller orthogonally to the drawing direction of the towel cloth having an aperture-adjustable slit for stopping the pile fabric portion of the fed back towel cloth thereby.Type: GrantFiled: September 4, 1992Date of Patent: April 5, 1994Assignee: The Singer Company, NVInventors: Tetsuo Kambara, Hideyuki Kobayashi
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Patent number: 5228175Abstract: A fibrous preform is formed from a yarn composed of long discontinuous fibers made of a refractory material or its precursor. The discontinuous fibers are disposed parallel to one another without twist, and the integrity of the yarn is achieved by a covering yarn made of a fugitive material. The fibrous preform is intended to be densified by a matrix material for the manufacture of a composite material article. The covering yarn is eliminated before the preform is densified by the matrix material.Type: GrantFiled: December 2, 1991Date of Patent: July 20, 1993Assignee: Societe Europeenne De PropulsionInventors: Pierre Olry, Dominique Coupe
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Patent number: 5202077Abstract: A method and apparatus for treatment of relatively moving substrate materials and the novel products produced thereby created by precise application of high temperature pressurized streams of fluid against the surface of the materials to melt and remove material which imparts a recessed channel to the materials that facilitates separation of the materials. The apparatus includes an elongate manifold for receiving heated pressurized fluid, such as air, disposed across the width of the relatively moving material and having a single slit the full width of the substrate for directing the fluid into the surface of the material. The substrate material is treated with an acrylic resin to eliminate jagged or frayed edges either prior to or after the melting and removal process by means of the high temperature pressurized fluid streams.Type: GrantFiled: July 10, 1990Date of Patent: April 13, 1993Assignee: Milliken Research CorporationInventors: Francis W. Marco, Colman B. O'Connell, Howard C. Willauer, Jr., James A. Jacobs, Jr.