Abstract: A partially separated fiber bundle includes a separated fiber section and an unseparated fiber section, being configured to give a ratio Amax/Amin of 1.1 or larger and 3 or smaller, when the number of fiber bundles contained in the width direction of the partially separated fiber bundle (fiber separating number: Nn) measured at a freely selected point Pn (where, n represents an integer of 1 to 100, and freely selected points Pn and Pn+1, excluding n=100, being 50 cm or more away from each other), is divided by a full width of Wn of the partially separated fiber bundle, to calculate the fiber separating number per unit width An, and assuming its maximum value as Amax and its minimum value as Amin.

Abstract: A method of spreading fibres, the method comprises providing a continuous fibre bundle having an initial width Wa and causing the fibre bundle to run, in a running direction, through tensioning means and past or through fluid flow means, the tensioning means intermittently varying the tension in the fibre bundle and the fluid flow means producing a fluid flow through the fibre bundle as the tension varies in the fibre bundle, whereby the width of the fibre bundle increases to a spread width Wb. Apparatus (1) is also disclosed, which apparatus (1) comprises a tensioning means (3) to intermittently vary the tension in the fibre bundle (2) and a fluid flow means (4) for producing a flow of fluid through the bundle (2).

Abstract: A tow coating reactor system includes a reactor for receiving fiber tow, a wedge situated adjacent the reactor and configured to receive the tow at a tip end, such that as the tow moves across the wedge, the wedge spreads the tow into a plurality of sub-tows.

Abstract: A method of fabricating a brake component made from a ceramic matrix composite is disclosed. In various embodiments, the method includes infiltrating a carbon fabric with a slurry containing a ceramic powder and a sintering aid; laying up the carbon fabric in a desired geometry to form a raw component; warm pressing the raw component to form a green component; and sintering the green component via a spark plasma sintering process to form a sintered component.

Abstract: According to one implementation, a fiber width adjustment device includes: a feeder and an adjuster. The feeder feeds a tape material in a length direction of the tape material. The tape material consists of fibers for a fiber reinforced resin after or before the fibers are impregnated with a resin. The adjuster has a path for the tape material. The path is formed by at least a bottom and a pair of wall surfaces. The interval of the wall surfaces decreased gradually. The width of the tape material which passed the path is changed by adjusting a part of the path. The tape material passes through the part of the path while contacting with the bottom and the wall surfaces.

Abstract: A fiber spreading apparatus which is configured to spread a carbon fiber bundle, and includes a feeding roll, a winding roll, a vibrating roller, and a first nozzle. The vibrating roller is disposed between the feeding roll and the winding roll, and is in contact with the carbon fiber bundle. The vibrating roller is rotated according to an axis of rotation, and is vibrated along a vibrating direction perpendicular to the axis of rotation. The first nozzle is disposed between the vibrating roller and the winding roll, and blows the carbon fiber bundle.

Abstract: A filament winding apparatus winds, around a workpiece, a fiber bundle formed by bundling a plurality of fibers. The filament winding apparatus includes a widening roller that rotates while making contact with the fiber bundle that is being conveyed. The widening roller has, provided on the peripheral surface, a plurality of projecting ridges extending in the axial direction, the projecting ridges being arranged side by side in the circumferential direction. The projecting ridges make contact with the fiber bundle to thereby widen the fiber bundle.

Abstract: A method of separating carbon fiber tows. The method includes separating two or more first carbon fiber tows from a first tow band onto a second elevation to form two or more second carbon fiber tows from a second tow band. The two or more second carbon fiber tows from the second tow band leave gaps next to first adjacent tows of the two or more first carbon fiber tows remaining from the first tow band after the separating step. The first adjacent tows from the first tow band leave gaps next to second adjacent tows of the two or more second carbon fiber tows from the second tow band.

Abstract: A tow coating reactor system includes a reactor for receiving fiber tow, a wedge situated adjacent the reactor and configured to receive the tow at a tip end, such that as the tow moves across the wedge, the wedge spreads the tow into a plurality of sub-tows.

Abstract: A device and method for spreading a fibre bundle spread, the fibre bundle being from a fibre bundle supply to a fibre take-up by way of a resistance device, having a first impulse drive that interacts with the resistance device, the fibre take-up being disposed downstream of the resistance device. The fibre bundle by means of the impulse drive during spreading is superimposed in an alternating manner in predefined sequences with an additional speed component in the conveying direction of the fibre bundle and/or with an additional speed component counter to the conveying direction.

Abstract: Disclosed is a fiber-reinforced composite (200). Some fiber-reinforced composites include a matrix material (204) including a thermoplastic material and a non-woven fibrous region (202) having a plurality of continuous fibers dispersed in the matrix material, wherein the width and the length of the non-woven fibrous region are substantially equal to the width and the length, respectively, of the fiber-reinforced composite, wherein the non-woven fibrous region has a mean relative area fiber coverage (RFAC) (%) of from 65 to 90 and a coefficient of variance (COV) (%) of from 3 to 20, and wherein each of the plurality of continuous fibers (206) is substantially aligned with the length of the fiber-reinforced composite.

Abstract: Disclosed is a fiber-reinforced composite and methods and apparatuses for making the same. Some fiber-reinforced composites include a matrix material including a thermoplastic material and a non-woven fibrous region having a plurality of continuous fibers dispersed in the matrix material, wherein the width and the length of the non-woven fibrous region are substantially equal to the width and the length, respectively, of the fiber-reinforced composite, wherein the non-woven fibrous region has a mean relative area fiber coverage (RFAC) (%) of from 65 to 90 and a coefficient of variance (COV) (%) of from 3 to 20, and wherein each of the plurality of continuous fibers is substantially aligned with the length of the fiber-reinforced composite.

Abstract: The invention relates to a device (1) for the twist-free width change of a fiber strip (2) of continuous fibers (3) passing through the device (1) to a specified effective width (8). The device (1) comprises a transport unit (4) for transporting the fiber strip (2). The device (1) further comprises at least one width change assembly (5) configured such that the width change assembly (5) transfers an initial distance (a) of two adjacent fibers (3) of the fiber strip (2) to a target distance (b) of adjacent fibers (3) of the fiber strip (2). For a large part of the pairs of adjacent fibers (3), the ratio between the target distance (b) and the initial distance (a) matches within a tolerance range of 20%. This results in a reliable and economical device.

Abstract: An object of the present disclosure is to provide a method of producing an opened fiber bundle at high speed and in a space-saving manner. The method is as follows. A method of continuously producing an opened fiber bundle for a cleaning member, comprising the steps of (a1) providing (i) first nip rolls, (ii) second nip rolls, (iii) third nip rolls, and (iv) an opening facilitator; (a2) conveying a fiber bundle using the first nip rolls and the second nip rolls to apply a tensile force to the fiber bundle, the fiber bundle being pushed onto the upstream portion and the edge of the opening facilitator while conveying; and (a3) conveying the fiber bundle using the second nip rolls and the third nip rolls to relax the fiber bundle, thereby forming a belt-shaped fiber bundle.

Abstract: A process for debundling a carbon fiber tow into dispersed chopped carbon fibers suitable for usage in molding composition formulations is provided. A carbon fiber tow is fed into a die having fluid flow openings, through which a fluid impinges upon the side of the tow to expand the tow cross sectional area. The expanded cross sectional area tow extends from the die into the path of a conventional fiber chopping apparatus to form chopped carbon fibers, or through contacting tines of a mechanical debundler. Through adjustment of the relative position of fluid flow openings relative to a die bore through which fiber tow passes, the nature of the fluid impinging on the tow, the shape of the bore, in combinations thereof an improved chopped carbon fiber dispersion is achieved. The chopped carbon fiber obtained is then available to be dispersed in molding composition formulations prior to formulation cure.

Abstract: Disclosed is a continuous carbon fiber/thermoplastic resin fiber composite yarn and a method for manufacturing the same, wherein the carbon fiber composite yarn provides excellent mechanical properties, is light in weight, moldable, and has excellent impregnating ability. In particular, the composite yarn is provided with these superior properties by including a continuous carbon fiber having excellent mechanical properties, a thermoplastic resin fiber, and the like, and by using a false twist processing machine or a solution bath, and the like in order to manufacture the composite yarn.

Abstract: Device and method for producing a unidirectional (UD) layer from a predetermined number of filament strands. Device includes a dispenser arrangement structured and arranged for delivering the predetermined number of filament strands, and a storage arrangement, structured and arranged for temporary storage of the predetermined number of filament strands. The storage arrangement includes separate storage parts for each of the predetermined number of filament strands. Device also includes a spreading arrangement and an outlet.

Abstract: Method and device for producing a unidirectional (UD) layer with a predetermined layer width from a predetermined number of filament strands. The method includes spreading the filament strands out transversely to a longitudinal direction of the UD layer to form bands that are arranged next to one another. A first width of the bands is greater than a dividing width, which corresponds to the predetermined layer width divided by the predetermined number of filament strands.

Abstract: In one embodiment, a fiber treatment system includes a rotatable nubbed roller including an axis of rotation, a surface, and a number of spaced apart nubs projecting away from the surface, the number of spaced apart nubs imparting a number of spaced apart openings in a fiber tow. In another embodiment, the fiber treatment system further includes an optionally rotatable spreader roller for flattening the fiber tow. In yet another embodiment, the loosened, but still continuous fiber tow is chopped by a downstream chopper to form short fibers with reduced tow sizes.

Abstract: A spreading device (20) for spreading a fiber filament bundle (32) to form a flat fiber band (14) has at least one convexly bent spreading edge (80) that is movable. The convexly bent spreading edge has at least one direction component perpendicular to a longitudinal extension of the fiber filament bundle (32) to be spread relative to the convexly bent spreading edge. The fiber filament bundle is configured to be placed under tension onto the convexly bent spreading edge (80) and thereafter is configured to be moved again with the at least one direction component perpendicular to the fiber filament bundle (32) away from the fiber filament bundle to release the fiber filament bundle from the convexly bent spreading edge (80).

Abstract: Device and method for producing a unidirectional (UD) layer from a predetermined number of filament strands. Device includes a dispenser arrangement structured and arranged for delivering the predetermined number of filament strands, and a storage arrangement, structured and arranged for temporary storage of the predetermined number of filament strands. The storage arrangement includes separate storage parts for each of the predetermined number of filament strands. Device also includes a spreading arrangement and an outlet.

Abstract: Method and device for producing a unidirectional (UD) layer with a predetermined layer width from a predetermined number of filament strands. The method includes spreading the filament strands out transversely to a longitudinal direction of the UD layer to form bands that are arranged next to one another. A first width of the bands is greater than a dividing width, which corresponds to the predetermined layer width divided by the predetermined number of filament strands.

Abstract: A method of producing a spread multi-filament bundle along with an apparatus used in the same, by which a multi-filament bundle is spread with high speed and facility, and a high quality spread multi-filament bundle or sheet with the component monofilaments thereof aligned in parallel widthwise and uniformly distributed in density is produced.

Abstract: A spreading device (20) for spreading a fiber filament bundle (32) to form a flat fiber band (14) has at least one convexly bent spreading edge (80) that is movable. The convexly bent spreading edge has at least one direction component perpendicular to a longitudinal extension of the fiber filament bundle (32) to be spread relative to the the convexly bent spreading edge. The fiber filament bundle is configured to be placed under tension onto the convexly bent spreading edge (80) and thereafter is configured to be moved again with the at least one direction component perpendicular to the fiber filament bundle (32) away from the fiber filament bundle to release the the fiber filament bundle from the convexly bent spreading edge (80).

Abstract: The invention relates to a multiaxial complex of multifilament threads formed of continuous filaments, whereby the multifilament threads are placed on top of one another in different orientations, and the threads of the 0° layers run in the production direction, and whereby the multifilament threads of the 0° layers are laid in between the other multifilament layers layered in different orientations and, spread apart and without any torsion before their placement, are placed onto the previous multifilament layer.

Abstract: A method of producing a spread multi-filament bundle and an apparatus is used in which an arbitrary number of multi-filament bundles of higher strength are simultaneously spread with high speed and a high-quality. A spread multi-filament bundle or sheet with the component monofilaments thereof aligned in parallel widthwise and uniformly distributed in density is produced. The respective multi-filament bundles fed from a yarn supplier or a creel are subjected to fluctuation of the tensile force applied thereto alternatively between tension and relaxation and the respective bundles as subjected to such fluctuation are passed in succession through a fluid flowing spreader.

Abstract: Device and method for spreading a carbon fiber hank into a carbon fiber band. The device includes a heating device having at least two electrodes that are spaced apart from each other and coupled to a power supply, and a spreading device arranged after the heating device in the traveling direction of the carbon fiber hank.

Abstract: A method and apparatus for forming yarn provides a feeding component that feeds one or more ribbons of tow starting material, a drafting component that includes at least two pairs of rollers through which the feed materials pass and which stretch-breaks the starting material into a cohesive elongated network of fibers formed from the filaments of the tow material. The stretch-broken intermediate product may be a blended cohesive network formed form multiple feed materials. The intermediate product may be spun directly into yarn in one winding/twisting operation or it may be combined with other simultaneously produced intermediate products. Various yarns may be used as produced or otherwise combined to form various fabrics and other materials used in fire-retardant and heat resistant products. The starting materials may be PAN, para- and meta-aramid fibers, viscose rayon, and stainless steel and other suitable materials.

Abstract: A method and apparatus for making an absorbent composite from continuous tow is disclosed. The method and apparatus includes the steps of or means for spreading a crimped tow; de-registering the crimped tow; shaping the de-registered tow to a substantially rectangular cross-section; and distributing a particulate onto the shaped tow. The step of or means for spreading the tow uses at least two banding jets.

Abstract: A method and apparatus for making an absorbent composite from continuous tow is disclosed. The method and apparatus includes the steps of or means for spreading a crimped tow; de-registering the crimped tow; shaping the de-registered tow to a substantially rectangular cross-section; and distributing a particulate onto the shaped tow. The line speed of the particulate laden, shaped tow is greater than 190 m/min.

Abstract: A method and apparatus for making an absorbent composite from continuous tow is disclosed. The method and apparatus includes the steps of or means for spreading a crimped tow; de-registering the crimped tow; shaping the de-registered tow to a substantially rectangular cross-section; and distributing a particulate onto the shaped tow. The step of or means for de-registering the crimped tow uses at least two pairs of rollers, each pair of rollers having a metal-faced roller and a rubber-face roller. The metal-faced rollers are oppositely disposed between the pair of rollers. Alternatively, the metal-faced rollers are disposed between the pair of rollers on the same side.

Abstract: A method and apparatus for making an absorbent composite from continuous tow is disclosed. The method and apparatus includes the steps of or means for spreading a crimped tow; de-registering the crimped tow; shaping the de-registered tow to a substantially rectangular cross-section; and distributing a particulate onto the shaped tow. The method and apparatus also include the step of or means for shielding the tow, while de-registering, from contaminants.

Abstract: A method and apparatus for making an absorbent composite from continuous tow is disclosed. The method and apparatus includes the steps of or means for spreading a crimped tow; de-registering the crimped tow; shaping the de-registered tow to a substantially rectangular cross-section; and distributing a particulate onto the shaped tow. The step of or means for distributing the particulate is controlled through a shaped orifice.

Abstract: A method and an apparatus for opening continuous filaments provide stable quality of fibrous layer after opening crimped TOW. The TOW is transported by means of a plurality of rolls. While transported, the TOW is applied a resistance on one side of the TOW by slidingly contacting a sliding body onto the TOW at between rolls. As a result, continuous filaments stacked in a thickness direction of the TOW are caused to sift in a transporting direction of the TOW. Thus, the TOW is opened and the continuous filaments are spread in a width direction of the TOW.

Abstract: A method and apparatus for making an absorbent composite from continuous tow is disclosed. The method and apparatus includes the steps of or means for spreading a crimped tow; de-registering the crimped tow; shaping the de-registered tow to a substantially rectangular cross-section; and distributing a particulate onto the shaped tow. The method and apparatus also include the step of or means for introducing a crimped tow from a bale, wherein the tow's travel through de-registering, shaping, and particulate distribution, defines a vertical plane and the bale is located off the vertical plane.

Abstract: After yarns or tows (10) have been pre-spread and placed side by side substantially in a common plane, their surface is swept by at least one jet of air (22) displaced transversely relative to the longitudinal direction of the yarns or tows so as to obtain a substantially unidirectional sheet (20) that is uniform.

Abstract: An apparatus and method for producing a spread fiber bundle using a fiber-spreading device composed of a group of rollers and a base body reciprocated to be repetitively brought into contact with and kept away from a running fiber bundle, and a method for producing a prepreg. Fiber bundle can be stably and efficiently spread even in the case where the fiber bundle to be spread are filaments having a high elastic modulus such as carbon filaments or where the carbon fiber bundle conveying speed is higher.

Abstract: A method for the production of a multifilament carbon fibre-based longitudinal reinforcing element, designed to be incorporated in a rubber-based item. Said method comprises the following steps, whereby untwisted carbon fibres are plunged into an impregnating bath contained a solution of resorcinol-formaldehyde resin and rubber latex, the impregnated fibres are then dried and the dried fibres are subsequently twisted. The inventive method is characterised by the fact that it also comprises a step, during the impregnation step, consisting in opening out the carbon fibres by spreading out the constituent filaments thereof in such a way that each fibre has an increased surface area on which the impregnation can be performed.

Abstract: Apparatus for automatically controlling the spreading of a textile sheet made up of a plurality of tows coming from a tow feed module and serving to feed a drive module, the apparatus comprises means for measuring the positions of the longitudinal edges of each tow, means for individually adjusting the width of each tow, means for individually adjusting the position of each tow in a direction perpendicular to a tow advance direction, and digital processor means responsive to said position measuring means to control the adjustment means in such a manner that the textile sheet presents determined width and position.

Abstract: After yarns or tows (10) have been pre-spread and placed side by side substantially in a common plane, their surface is swept by at least one jet of air (22) displaced transversely relative to the longitudinal direction of the yarns or tows so as to obtain a substantially unidirectional sheet (20) that is uniform.

Abstract: A method and apparatus are provided for removing broken filaments from a continuous filament tow (60) traveling at a tow velocity between a source and a collector. The tow (60) is contacted with a rotatable, cylindrical roller (13), having an axis of rotation and an outer surface, located in the path of travel by the tow from the source to the collector. The axis of rotation is oriented generally perpendicular to the direction of travel of the tow (60). The roller (13) rotates in a direction counter to the direction of travel of the tow (60) to lift broken fibers from the tow. The lifted broken fibers are entrained in an airflow created by a tubular vacuum header (12) to remove the broken fibers from the tow.

Abstract: Method of producing a fibrous material layer mainly intended to be incorporated in an absorbent article such as a diaper, pant diaper, incontinence guard, sanitary napkin or the like. At least one bundle of continuous filaments, so called tow (12), is opened and the filaments are separated and evened to a layer having the desired fiber distribution, after which the layer is bonded in points, spots or lines in a bonding pattern, but where the filaments otherwise are substantially unbonded to each other.

Abstract: An apparatus for splitting a fiber tow, the apparatus having a spreading bar comprising a crown and a circular or oval-shaped splitter bar comprising grooves around the circumference of the splitter bar, wherein each of the grooves does not circumscribe the complete circumference of the splitter bar, and a method therefor are disclosed.

Abstract: A method and an apparatus for opening continuous filaments provide stable quality of fibrous layer after opening crimped TOW. The TOW is transported by means of a plurality of rolls. While transported, the TOW is applied a resistance on one side of the TOW by slidingly contacting a sliding body onto the TOW at between rolls. As a result, continuous filaments stacked in a thickness direction of the TOW are caused to sift in a transporting direction of the TOW. Thus, the TOW is opened and the continuous filaments are spread in a width direction of the TOW.

Abstract: A tow of filamentary filter material for tobacco smoke is stretched between an upstream pair and a downstream pair of advancing rolls. Suction nozzles are provided to evacuate air from those portions of the path for the tow which are located immediately upstream and immediately downstream of the path section at the nip of the downstream advancing rolls. This prevents eddying of air at the nip and a fluttering of filaments of the tow.

Abstract: A process and apparatus for spreading fibers in a fibrous tow provides a fiber spreader for spreading a tow of fibers moving in a machine direction having a plurality of spaced pins, where the spacing between the pins is variable relative to the machine direction, and the position of the pins is variable relative to the machine direction. Variation of the spacing and position of the pins during motion of the pins contact with a tow moving generally in the machine direction provides a spread tow of lower, more uniform areal weight for further use in product applications. Variation in pin spacing and fiber spreading results from rotation of at least one pin relative to another after the pins are inserted into a tow. Alternate techniques for fiber spreading and additional features for stress relief of fibers during the fiber spreading operation are disclosed.

Abstract: A tow of filamentary filter material for tobacco smoke which is to be converted into a rod-like filler of a filter rod is conveyed along an elongated path first through a stretching or tensioning zone where the filaments are stretched and the tow is converted into a relatively wide flat web, thereupon along a relaxing portion of the path wherein the tensioning action upon the filaments is reduced, thereupon along a third portion wherein at least one side of the running web is contacted by droplets of an atomized plasticizer, and thereafter along a fourth portion of the path wherein the web is gathered by reducing its width so that it more closely resembles a rod which is thereupon draped into a web of cigarette paper or other suitable wrapping material. A wind tunnel surrounds at least one portion of the path to confine at least one stream of air which is caused to flow in the direction of advancement of the tow. A tunnel can surround the stretching zone, the relaxing and/or the fourth portion of the path.

Abstract: A woven fabric enhancing bulletproof ability by efficiently absorbing kinetic energy of a bullet discharged from a gun, which is not softened or molten by heat of the bullet at high temperatures, in which non-twisted multifilament yarns are opened and the filament yarns are aligned such that the cross-sectional shape thereof is flattened as a whole and the fabric is woven while keeping fiber axes of the filaments substantially linear. Warps and wefts comprise such multifilament yarns, the warp comprising polyethylene fibers excellent in mechanical property, the weft comprising aramide fibers excellent in thermal property. In order to prevent lowering of the bulletproof ability caused by crimping or the like of the multifilament yarns and to sufficiently utilize the mechanical properties of the fiber material, multifilament yarns each having a count of 50 through 1600 deniers comprising filaments each having a count of less than 10 deniers are used as the warps and wefts.

Abstract: A processing method for splitting thread spool is to: lay a spool of resin thread on a feeding wheel equipped with a broken end lifter; deliver the resin thread through an auxiliary piece and a first yarn cutter; split the resin thread into equalized finer threads in virtue of a plurality of resin wheels and rotators; deliver the split finer thread to undergo rolling of a pressing and positioning roller; and pull the finer thread to reach a winding spool for being wound to form a yarn spool pending knitting into silk socks.

Abstract: The present invention provides a method and apparatus, in which a reinforcing fiber bundle consisting of a plurality of paralleled single fibers is or a plurality of mutually paralleled reinforcing fiber bundles respectively consisting of a plurality of paralleled single fibers are driven to run through a plurality of rolls while being bent to open the fiber, and in which the opened reinforcing fiber bundle is impregnated with resin to produce a prepreg, comprising vibrating at least one of the rolls in the axial direction of the roll, to open the reinforcing fiber bundle(s), pressing the reinforcing fiber bundle(s) to the peripheral surface of a roll located immediately downstream of the vibrating roll without vibrating the roll, and bringing the opened reinforcing fiber bundle(s) into contact with the peripheral surface of the non-vibrating roll with a contact length of not less than twice the contact length of the reinforcing fiber bundle(s) on the vibrating roll, for retaining the opened state of the rein