Abstract: A dual variable-tooth rack and single pinion steering system includes a first elongated rack having an inner end, an outer end, and a set of teeth with a predetermined variable tooth profile located between its ends, a second elongated rack having an inner end, an outer end, and a set of teeth with a predetermined variable tooth profile located between its ends; and a pinion disposed to engage the inner end of the first rack and the inner end of the second rack to thereby define a set of rack displacements between the outer end of the first rack and the outer end of the second rack.

Abstract: A rack and pinion steering apparatus (10) comprises a housing (12). Helical teeth (60) of a pinion gear (54) meshingly engage teeth of a rack bar (42) and, during rotation of the pinion gear (54), result in an axial force. A shaft (86) connects with the pinion gear (54). Rotation of the shaft (86) effects rotation of the pinion gear (54). An assembly is interposed between the shaft (86) and the housing (12). The assembly comprises a first snap ring (142) that is attached to the shaft (86) and a second snap ring (144) that is attached to the housing (12). Interposed between the first and second snap rings (142 and 144) are only a fluid tight seal (146) for blocking fluid leakage from the housing (12) and a bushing (108) for enabling rotation of the shaft (86) relative to the housing (12) and for engaging the first snap ring (142) to block axial displacement of the pinion gear (54) due to the axial force acting on the pinion gear (54).

Abstract: The vehicle rack and pinion steering system has an elongated rack bar. Tie rod connectors are provided on the ends of the bar. A rack gear teeth section is provided on the rack bar in a position parallel to and spaced from the rack axis. A cylindrical bearing surface is on the opposite side of the rack axis from the rack gear teeth section. The bearing surface has a fixed radius and is concentric with the rack axis. The rack section width is at least twice the fixed radius. Secondary bearing contact surfaces join the bearing surface, extend toward the rack gear teeth section and diverge from each other. Contact between the bearing and surface shifts the point of convergence of forces on the rack toward the pitch point.

Abstract: A sealing boot for a rack and pinion steering system includes a tubular body structure of flexible seal material formed with a plurality of convolutes and terminating at each open end in a neck. An inner sealing surface of at lease one of the necks is formed with a plurality of annular, alternating grooves and ribs, which reduces the contact area of the sealing surface and provides annular pockets for retaining lubricant at the sealing surface to provide low frictional resistance to the rotation of the component about which the neck is sealed relative to the boot.

Abstract: A pinion adjustable assembly for steering mechanisms for automotive vehicles, a pinion-rack set incorporated in a pinion housing and a tubular cylindrical bushing with free angular displacement that is positioned inside the housing and is coupled to an angular positioning nut. The said bushing has an eccentric inner wall with regard to outer wall surface surrounding a pinion housing. Angular displacement of said bushing by angular movement changes its eccentricity to allow the pinion to move relative to the rack bar for overcoming wearing out effect on teeth.

Abstract: A rack and pinion steering gear including a housing, a rack bar having a rack gear thereon, a pinion gear rotatably supported on the housing, and a rack bearing which slidably engages the rack bar and resiliently thrusts the rack gear against the pinion gear. The pinion gear and the rack bearing constitute a first bearing supporting the rack bar on the steering gear housing for back and forth linear translation. A bushing on the steering gear housing remote from the pinion gear and the rack bearing constitutes a second bearing supporting the rack bar on the steering gear housing for back and forth linear translation. An outboard bearing on the steering gear housing on the opposite side of the pinion gear from the bushing thrusts the rack bar parallel to the direction of the rack bearing and includes an asymmetrically resiliently compressed elastomeric ring on a seat on the steering gear housing and a sleeve mounted eccentrically on the elastomeric ring and slidably engaging the rack bar.

Abstract: A ball joint (10) includes a socket (40) with a housing (42) and a stem portion (44). The housing (42) defines a chamber (60). A ball stud (80) has a ball portion (82) in the chamber (60) and a stud portion (84) extending from the ball portion. The ball portion (82) has a center (90) and the stud portion (84) has an axis (86) intersecting the center. The ball portion (82) has an equator (92) extending perpendicular to the axis (86) and dividing the ball portion into first and second hemispheres (94, 96). First and second bearings (110, 120) are located in the chamber (60) and engage the first and second hemispheres (94, 96), respectively, of the ball portion (82). First and second dampers (130, 132) act between the socket (40) and the respective first and second bearings (110, 120) and bias the first and second bearings toward the equator (92) and provide first and second clearances (131, 133), respectively, between the socket (40) and the first and second bearings.

Abstract: A tie rod mounting structure in a center take-off type power steering apparatus comprises the following: respective inner ends of a pair of right and left tie rods are swingably connected to a leg portion of a T-shaped connection member, both arm portions of the T-shaped connection member are respectively connected to a rack shaft by a bolt extending through a guide shoe sliding within a notch groove formed along a lengthwise direction of a gear box housing, and the respective inner ends of the pair of right and left tie rods laterally move in accordance with a lateral motion of the rack shaft while being guided by the guide shoe.

Abstract: A utility vehicle is provided with a steering mechanism that increases the turning angle of the steered wheels without requiring a lengthening of the wheel base of the vehicle. The steering mechanism includes a pair of bell cranks pivotally mounted to the steering axle of the vehicle. A tie rod extends between the two bell cranks to effect coordinated pivotal movement therebetween. A rack and pinion mechanism transfers manipulation of the operator's steering wheel to move the rack connected to the first bell crank and cause pivotal movement thereof. Each bell crank is associated with a steering link connected thereto at a connection point which moves on an arc centered on the respective pivot of the bell crank. The connection point moves forwardly with respect to the inner steered wheel to permit the steering arm of the inner steered wheel to rotate to an orientation that is substantially transverse to provide an enhanced turning angle for the inner steered wheel.

Abstract: There is disposed a damper made of a synthetic resin having at least a column-shaped member (pillar-shaped member) of which one end and the other end come in contact with a support yoke and a yoke plug, respectively. This damper restrains a teeth beating noise generated by a rack and a pinion, from being propagated from the support yoke to the yoke plug, lowers its noise pressure level or changes its noise quality.

Abstract: A steering apparatus for a four-wheeled vehicle transmits a steering force through a steering shaft, a reduction gear, a steering lever and right and left tie rods to right and left knuckles. The reduction gear includes a pinion gear turned by the steering shaft, a steering gear engaged with the pinion gear and fixedly mounted on a lever shaft, which is combined with the steering lever, and a gear case housing the pinion gear and the steering gear. The lever shaft has a first end portion supported in a bearing held on the gear case. The bearing permits the lever shaft to be turned therein. The lever has a second end portion supported in a bearing hole that permits the second end portion to be shifted in the back-and-forth direction. The second end portion of the lever shaft is biased by a spring so as to press the steering gear against the pinion gear so that no backlash is formed between the pinion gear and the steering gear.

Abstract: An end cap arranged to slidably support a rack, is inserted into an end of a housing in which the rack is inserted. A cir-clip is interposed between the housing and the end cap to prevent the end cap from being moved axially of the rack. The cir-clip is provided at one end thereof with (i) an inwardly bent curved portion and (ii) a linear portion linearly extending inwardly from the tip of the curved portion and having a tip which always comes in contact with the bottom of an annular groove of the end cap.

Abstract: A steering apparatus for a four-wheeled vehicle transmits a steering force through a steering shaft, a spur gear type reduction gear mechanism, a steering lever and right and left tie rods to right and left knuckles. The reduction gear mechanism includes a pinion gear formed integrally with a pinion shaft, a steering gear mounted on a lever shaft which is combined with the steering lever, and a gear case housing the pinion gear and the steering gear. The steering gear has internal teeth which are engaged with the pinion gear. The lever shaft has a first end portion supported in a bearing held on the gear case. The bearing permits the lever shaft to be turned therein. The lever shaft also has a second end portion supported in a bearing hole. The bearing hole is elongated along the back-and-forth direction so that the second end portion of the lever shaft is able to be shifted along the back-and-forth direction.

Abstract: A device for reducing the steering angle of a rack and pinion steering system for motor vehicles, having a rack which is located between the tie-rods of the wheels to be steered, is connected to these tie-rods, is mounted displaceably in a housing and has radially thickened connecting regions between the ends of the rack and the respectively adjacent tie-rod in which the thickened regions limit the steering angle by striking against the rack housing, is intended to be of simple construction and to be easily retrofitted. In particular, retrofitting is not intended to require any readjustment and measurement of the track of the steered wheels. To this end, this device includes at least two approximately U-shaped spacer clips and retaining regions on the rack adjacent the radially thickened connecting regions. The retaining regions accommodate attachment of the spacer clips with direct contact between one of the clips and a respective radial thickened region.