And Means To Fasten Work Parts Together Patents (Class 29/787)
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Patent number: 6763564Abstract: An apparatus and method for assembling a fan grill to a shroud of a fan housing. The apparatus includes a support structure having a moveable carriage disposed in a horizontal plane. The moveable carriage is adapted to align and carry the fan grill and shroud combination. A clamping structure is moveably attached to the support structure and has clamps adapted to clamp the fan grill and shroud combination in a fixed position. A plurality of automatic drivers attached to the clamping structure are moveable in a direction transverse to the horizontal plane of the carriage. The automatic drivers drive a plurality of fasteners into the fan grill and shroud combination. The moveable carriage may be adapted to carry more than one fan grill and shroud combination to allow an operator to load a second fan grill and shroud combination onto the carriage while a first fan grill and shroud combination is engaged by the drivers.Type: GrantFiled: April 4, 2002Date of Patent: July 20, 2004Assignee: Lakewood Engineering and Manufacturing Co.Inventor: Andrei Ilies
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Patent number: 6763573Abstract: A more reliable and fool-proof method and apparatus for assembling an article of assembly (e.g. with predetermined screw torque requirements) in which the article of assembly has multiple fastening locations. The method comprises holding the article of assembly fixed while providing at least two different types of targets fixed relative to the article of assembly that correspond to the individual fastening locations. Fasteners are fastened into the article of assembly at the fastening locations. When fastening is occurring at one of the fastening locations, one of the targets is being sensed. Based on the target sensed, a target output is generated that differentiates between different types of targets thereby indicating fastening location of the fastening tool. The electronic target output is used for electronic control such as for stopping a conveyor to keep the article of assembly at an assembly station until the fastening operations have been completed.Type: GrantFiled: November 19, 2001Date of Patent: July 20, 2004Assignee: LMS-Walt, Inc.Inventors: Michael A. Walt, II, Samuel A. Walt
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Patent number: 6742245Abstract: A portable roof panel structure assembly mechanism that may be transported to a construction site and that is used to automatically assemble roof panel structures at the site. The assembly mechanism includes a purlin feeder, subpurlin clamping mechanisms and feeders, and a diaphragm feeder. The purlin feeder lifts a purlin into position, and advances the purlin into an assembly station. The subpurlin feeders insert a subpurlin into each of a plurality of subpurlin clamping mechanisms, and the clamping mechanisms advance into the assembly station and hold the subpurlins against the section of the purlin that has been advanced. The diaphragm feeder places a diaphragm onto the subpurlins and the purlin at the assembly station. The components are attached by automatic nailers.Type: GrantFiled: March 13, 2002Date of Patent: June 1, 2004Inventor: Joseph K. Glenn
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Patent number: 6733912Abstract: A first fixture of a transportable fixture apparatus incorporates a substantially porous first region adapted to receive one or more porous and/or non-porous first material layers, such as fuel cell layers, and to facilitate formation of a vacuum between the first fixture and the first material layers. A second fixture incorporates a substantially porous second region adapted to receive one or more porous and/or non-porous second material layers and to facilitate formation of a vacuum between the second fixture and the second material layers. A stop arrangement protrudes from one or both of the first and second fixtures, and is situated peripheral to the first and second material layers when the first and second fixtures are brought into contact. The stop arrangement defines a cavity adapted to effect compression of the first and second material layers when the first and second fixtures are brought into contact.Type: GrantFiled: April 3, 2002Date of Patent: May 11, 2004Assignee: 3M Innovative Properties CompanyInventor: John Russell Mlinar
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Patent number: 6705012Abstract: A method and a device for making catalyst containers preparing, on a single semi-automatic production line, a station (1), at least a monolith enclosing the monolith with an insulating mat and bonding the insulating mat on the monolith; then slipping and automatically positioning the assembly obtained, in a precut tube, into a mounting and positioning assembly (2); etching the tube in an etching station (3); then transferring it into specific elements (5) for retaining, clamping and driving it in rotation; inserting an insulating cone at stations (5) dispensing and installing insulation cones; heating simultaneously the ends of the precut tube at a heating installation (6) maintaining the temperature at the ends to be deformed; deforming the ends, after a predetermined temperature is reached using a device with deforming rollers (7), while maintaining the forming temperature; extracting and evacuating the resulting container after the floturning and spinning process, towards a continuous cooling device (8), tType: GrantFiled: January 14, 2002Date of Patent: March 16, 2004Assignee: Wimetal S.A.Inventors: Guillaume Harle, Georges Ionescu, Adrien Lehmann, Daniel Frey, Georges Roegler
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Patent number: 6684474Abstract: A method for fabricating muntin grid pieces includes steps that attach a pair of material strips to opposed edges of the muntin bar element. The material strips may be provided in side-by-side strips that may be separated an simultaneously applied to the opposite sides of the muntin bar element. The connection between the material strips and the muntin bar element may be made with an adhesive or a mechanical connection. The method allows the material strips to be connected to the muntin grid pieces before the muntin grid pieces are assembled into a muntin bar grid for a window.Type: GrantFiled: June 21, 2002Date of Patent: February 3, 2004Assignee: Edgetech I.G., Inc.Inventor: Gerhard Reichert
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Patent number: 6647609Abstract: An apparatus for press fitting inserts into corresponding receptacles in workpieces includes a press comprising a ram and a backup tool spaced from the ram. An insertion tool is alignable between the ram and the backup tool. An insert magazine feeds inserts to the insertion tool. A workpiece positioner sequentially moves each workpiece through receiving positions that align the receptacles with the insertion tool between the ram and the backup tool. The ram repeatedly engages the insertion tool to press fit an insert into each of the corresponding receptacles. The backup tool supports the workpiece against the force of press-fit insertion.Type: GrantFiled: August 26, 2002Date of Patent: November 18, 2003Assignee: Unova IP Corp.Inventor: Orrin P. Beggs
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Patent number: 6643905Abstract: In order to fit side doors precisely on a motor vehicle, this is performed mechanically by aligning an assembly frame on the side frame of the vehicle. This assembly frame has points for receiving supports in which the doors are held. These receiving points are configured such that they permit the alignment of the doors in directions X, Y and Z.Type: GrantFiled: July 23, 2001Date of Patent: November 11, 2003Assignee: Bayerische Motoren Werke AGInventors: Scott Rhoads, Martin Schmitt, Olaf Höglinger
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Publication number: 20030163916Abstract: A crimping installation with first and second crimping stations includes at each station a device platform with device stations and a crimp press. A cable is advanced by a tape drive whereby the leading cable end is taken over by a first grip arm arranged on a first swivel arm, which supplies the stripped cable end to the first crimping station. After the leading cable end is provided with a crimping contact, a first swivel arm moves backwards into an axis of the tape drive. Then the tape drive continues to advance the cable until the desired length of a cable section is reached. A separation and a stripping station separates the cable section from the cable and removes the insulation at the cable ends. The lagging cable end of the cable section is taken over by a second grip arm arranged on a second swivel arm which supplies the lagging cable end to the second crimping station for assembly with a crimping contact.Type: ApplicationFiled: February 24, 2003Publication date: September 4, 2003Inventor: Alois Conte
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Patent number: 6606784Abstract: A pallet system 10 for use in a manufacturing process. The pallet system includes several pallets 14 which are adapted to receive and support a portion of a product, such as a vehicle underbody 12. The system 10 uses simplified pallets 14 having externally actuated clamping assemblies 62, 64, 66, and 68. A docking station 16 receives the pallets 14 and includes a pair of robots 24, 26 which detect the proper positioning of the underbody 12 upon the pallet 14 and externally activate the clamping assemblies 62, 64, 66, and 68 thereby securing the underbody 12 to the pallet 14. A controller 82 is communicatively connected to the robots 24, 26 and activates a conveyor assembly 20 which transports the pallet 14 to manufacturing stations 21 once the underbody 12 is properly secured to the pallet 14.Type: GrantFiled: March 13, 2001Date of Patent: August 19, 2003Assignee: Ford Global Technologies, LLCInventors: Brad Huff, Joseph L. La Pres, James Wayne Lowe
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Patent number: 6604279Abstract: A vehicle assembly line for automatically and continuously assembling vehicle components to a vehicle assembly. The vehicle assembly line can include multiple stations such as a component assembly station, module assembly station, fluid filling station, door assembly station, wheel alignment station, and brake test station.Type: GrantFiled: March 8, 2001Date of Patent: August 12, 2003Inventor: Gunter Kurtz
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Publication number: 20030126727Abstract: The present invention relates to a method and an apparatus for machining a join surface of a workpiece, and solves the problem of the leakage attributable to the streaks formed by the abrasive grains thereby to provide the join surface having a high hermetic property.Type: ApplicationFiled: October 15, 2002Publication date: July 10, 2003Inventor: Takahiro Tozawa
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Publication number: 20030115746Abstract: A car side panel assembly line capable of increasing a productivity by shortening an operation time and having a set station ST2, a welding station ST3, and a next operation station ST4 disposed in series in this order, comprising a set carriage 91 having, thereon, a set jig 91 capable of holding the side panel W in upright attitude from the side and installed reciprocatingly between the set station ST2 and the welding station ST3 and a frame carriage 81 having a lower frame 80 and an upper frame 81, capable of holding, between both frames 80, 81, the side panel W in upright attitude through clamp members (821, 822, 823, 831, 832, 833) mounted on the frames 80, 81, installed reciprocatingly between the welding station ST3 and the next operation station ST4, and allowing to exchange the side panel W with the set carriage 91.Type: ApplicationFiled: January 6, 2003Publication date: June 26, 2003Inventors: Hideo Saito, Yuichi Hirata, Satoru Matsuo, Masayuki Fukumori, Shinji Ikeda, Makoto Urano, Kazunao Uchiyama, Takeshi Endo, Chitoshi Kato, Hidetaka Murai, Yuki Mori, Yukihiro Yaguchi
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Patent number: 6581260Abstract: A machine and method for securing fabric layers to the core of a fabric panel. The machine includes top rollers and side rollers for stretching the fabric layers along the top surface and side surfaces of the core. Staplers preserve the stretch by stapling the edge of the fabric to the side surfaces. A front stapler and rear stapler are also provided for stapling the fabric to the rear surface and front surface of the core.Type: GrantFiled: October 17, 2001Date of Patent: June 24, 2003Assignee: Herman Miller, Inc.Inventor: Thomas M. Kinney
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Patent number: 6560834Abstract: A device forms metallic cages for structures made of reinforced concrete, the metallic cages providing longitudinal rods associated with transverse stirrups, the transverse stirrups having an at least partly closed shape and being distanced lengthwise. The device includes a supporting frame, and a plurality of housing seatings arranged in a longitudinal line on the supporting frame at least according to a desired interaxis (“i”) or a multiple of the interaxis (“i”), each of the housing seatings cooperating with a relative means to position and retain the stirrups defining their erect position on a substantially vertical plane. A plurality of transverse arms to support the longitudinal rods lie separated from each other on a horizontal plane, the transverse arms being interposed between the housing seatings. Means are provided for relative displacement in height between the transverse arms and the means to position and retain the stirrups.Type: GrantFiled: August 9, 2000Date of Patent: May 13, 2003Assignee: BCD Marcel Wirth - Bending and Cutting DevicesInventor: Marcel Wirth
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Patent number: 6560858Abstract: A truss assembly apparatus and method for assembling a truss utilizing the apparatus are presented, the apparatus comprising a truss table having a work surface with a first and second assembly zone. A first clamping assembly has a movable first clamp rail for clamping the truss in the first assembly zone, the first clamp rail having at least one flip-arm recess therein. A flip-over assembly has at least one flip-over arm movable relative to the work surface for moving the truss from a first truss position-in the first assembly zone to a second truss position in the second assembly zone, the flip-over arm movable into the flip-arm recess of the first clamp rail. The apparatus may have a plurality of such recesses and flip arms. The truss assembly apparatus may further comprise a second clamping assembly having a movable second clamp rail for clamping the truss in the second assembly zone, the second clamp rail having a flip-arm recess therein movable into the flip-arm recess of the second clamp rail.Type: GrantFiled: October 20, 2000Date of Patent: May 13, 2003Assignee: Alpine Engineered Products, Inc.Inventor: David L. McAdoo
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Publication number: 20030066181Abstract: The disclosure relates to a method of producing an electrical connection to a sheet metal part, in particular to a sheet metal part having a non-conductive or poorly conductive protective layer, using a hollow fastener element which is mounted by means of the riveting or pierce riveting process to the sheet metal part, wherein a terminal lug is attached by means of a screw to the hollow fastener element, i.e. to the sheet metal part. The method is characterised in that the screw which is screwed into the hollow attachment element penetrates the sheet metal part and forms or reforms a thread in the sheet metal part. The disclosure furthermore relates to a component assembly which is produced in accordance with the said method.Type: ApplicationFiled: November 12, 2002Publication date: April 10, 2003Inventor: Rudolf Muller
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Patent number: 6543119Abstract: A top cover installation station with a feeder assembly and a robotic assembly for installing a top cover with top cover fasteners on a basedeck of a disc drive. The feeder assembly supports top cover wireframe caddies, each caddy containing top covers. A dial assembly transports each caddy into alignment with an elevator assembly that aligns the top cover with an escapement assembly that removes the top cover from the caddy. The robotic assembly has a positioning assembly supporting a pair of Z-axis end effector assemblies, the positioning assembly transporting the pair of effector assemblies to predetermined positions. A first end effector assembly picks and places the top cover adjacent the basedeck and a second end effector assembly grips and secures the top cover onto the basedeck via the top cover fasteners.Type: GrantFiled: May 22, 2002Date of Patent: April 8, 2003Assignee: Seagate Technology LLCInventors: James R. Jenkins, Roger A. Jessen
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Patent number: 6519837Abstract: An Assembly/processing apparatus includes part tray, work tray where work pieces are placed, conveyor, base machine, part-tray lane, work-tray lane, part-tray transfer apparatus and work-tray transfer apparatus. Conveyor conveys part trays and work trays together, base machine includes assembling means for assembling parts to a work piece, and part tray lane and work tray lane are provided on base machine. Conveyor conveys part trays and work trays to base machine, and respectively places them on each of part tray lane and work tray lane. Then, assembling means takes parts from part tray, and assembles them to the work piece on work tray.Type: GrantFiled: September 26, 2000Date of Patent: February 18, 2003Assignee: Denso CorporationInventors: Hideki Ichikawa, Koji Katahira, Norihisa Tsuchiyama
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Patent number: 6497036Abstract: A top cover installation station with a feeder assembly and a robotic assembly for installing a top cover with top cover fasteners on a basedeck of a disc drive. The feeder assembly supports top cover wireframe caddies, each caddy containing top covers. A dial assembly transports each caddy into alignment with an elevator assembly that aligns the top cover with an escapement assembly that removes the top cover from the caddy. The robotic assembly has a positioning assembly supporting a pair of Z-axis end effector assemblies, the positioning assembly transporting the pair of effector assemblies to predetermined positions. A first end effector assembly picks and places the top cover adjacent the basedeck and a second end effector assembly grips and secures the top cover onto the basedeck via the top cover fasteners.Type: GrantFiled: August 18, 2000Date of Patent: December 24, 2002Assignee: Seagate Technology LLCInventors: James R. Jenkins, Roger A. Jessen
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Patent number: 6463645Abstract: An apparatus for mounting a hookplate to a bedrail, including a device that transports bedrails into a hookplate receiving position, a hopper that stores hookplates, a first hookplate pusher sliding under the hopper and pushing a fallen hookplate, a second hookplate pusher clamping onto the hookplate and pushing the hookplate into a hookplate mounting position, a pin supply chamber, pin drivers to determine whether the apertures in the bedrail and hookplate are properly aligned, a holding plate temporarily holding pins, the pin drivers then driving their respective pins into the apertures in the bedrail and hookplate to securely fasten the assembly.Type: GrantFiled: August 11, 2000Date of Patent: October 15, 2002Assignee: B and H Panel CompanyInventors: Herbert L. Mitchell, James A. Morton, Joseph Nalevanko
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Patent number: 6460235Abstract: Device (10) to produce reinforcement metal cages comprising a plurality of longitudinal round pieces (13) associated with a plurality of stirrups (12) arranged at intervals along them, said device (10) comprising at least a supporting plane (20) on which said cage is progressively formed able to support rods (30) which complete the cage (11), lifting means (31, 32, 33a, 33b) being provided along said supporting plane (20) to keep said rods (30) raised at least during the advance of the cage (11) which is progressively formed and to allow said rods (30) to be inserted inside the perimeter of the stirrups (12).Type: GrantFiled: October 16, 2000Date of Patent: October 8, 2002Assignee: M.E.P. Macchine Elettroniche Piegatrici SpAInventors: Giorgio Del Fabro, Marcello Del Fabro
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Publication number: 20020139091Abstract: This patent relates to a machine that automatically assembles, inspects, and packages disposable prophylaxis angles. The machine includes a movable table including a plurality of fixtures on which angle components are assembled and the assembled angles are inspected. The movable table is surrounded by a number of stations, each of which performs a different operation of the assembly and inspection procedure. Feeders automatically supply the angle components to their respective stations for assembly. Angles that are incorrectly assembled are automatically rejected. Properly assembled angles are automatically sealed in individual bags. Individually bagged angles are counted into batches by the machine and automatically sealed into cartons.Type: ApplicationFiled: March 30, 2001Publication date: October 3, 2002Inventor: David G. Kraenzle
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Patent number: 6427321Abstract: A vehicle assembly system automatically decks and automatically fastens body components to chassis components. The system uses an automatic decking and fastening unit that includes a base with an elevatable platform repositionable relative to the base by at least one actuator. A slidable unit carries a fastener driver, is supported on the elevatable platform, and is repositionable relative to the elevatable platform by at least one other actuator. The slidable unit also carries an arm that is repositionable relative to the slidable unit by yet another actuator. A pair of conveyors are positioned away from the base, are movable relative to the base and carry a pair of vehicle components. The conveyors are cycled so that the vehicle components are positioned relative to one another in a predetermined position, and the actuators are operated to reposition the fastener driver to a position determined by engagement of the slidable unit with one of the vehicle components.Type: GrantFiled: March 22, 1999Date of Patent: August 6, 2002Assignee: General Motors CorporationInventors: Rino A. Fedato, John Campbell
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Patent number: 6418608Abstract: A convertible flange insertion machine for the insertion of a pair of internally threaded flanges into a drum head of a shipping container is disclosed. The machine includes a pair of continuously moving drum head conveyor chains running along conveyor supports and between a pair of tooling dies that upon compression insert flanges into the drum head. A pair of flange conveyors run along side the drum head conveyor and include a pair of side rails with two lips for guiding the lips of flanges according to two different flange styles. The flange conveyors terminate at a lateral transfer mechanism. One lateral transfer mechanism includes an indexer with two pawls that sequentially indexes flanges in a two step procedure over a pair of spring loaded stops and into the receiving pocket of a tooling block. The tooling block places the flanges over the tooling die where a release assembly forces the flanges out of the tooling block and onto the die.Type: GrantFiled: February 8, 2001Date of Patent: July 16, 2002Assignee: Rieke CorporationInventor: Glenn R. Keesler
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Patent number: 6412167Abstract: The pieces to be reciprocally connected are mechanically manufactured with tolerances such that the external diameter of the ends of the pipes (6,6′) is suitably greater at the internal diameter of the seat ends of the star cross pieces (1). The star cross pieces are heated to a temperature which does not provoke a permanent deformity in the pieces and which is such as to slightly increase the diameter of the their seats. The pipes are inserted instead into the ends to be connected, in a liquid nitrogen bath that properly contracts the external diameter of said ends and brings them substantially to a condition of equality or inferiority with respect to the diameter of the dilated seats and the ends of the star cross pieces. The cooled ends of the pipes are then inserted into the heated end of the seats of the cross pieces and when the pieces return to room temperature, they are connected with the foreseen tightness.Type: GrantFiled: August 13, 1999Date of Patent: July 2, 2002Assignee: Marzocchi S.p.A.Inventors: Loris Vignocchi, Sandro Musiani
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Patent number: 6401011Abstract: A synchronous control unit receives data describing robot motion and speed along a pathway. A storage unit stores the data. In accordance with an internal clock or encoder equivalent internal to the robot, an output unit outputs the data to a positioning controller thereby synchronizing the robot movement with the data.Type: GrantFiled: November 28, 2000Date of Patent: June 4, 2002Assignee: Aida Engineering Co., Ltd.Inventor: Yoshiharu Hashimukai
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Publication number: 20020050063Abstract: A process for installing a stator slide under a stator wedge in a radially oriented slot of a stator core assembly includes: a) loading windings in the radial slot, the radial slot having axially extending dovetail grooves in opposing sidewalls thereof; b) loading at least one stator wedge and stator slide in the dovetail grooves of the slot, and tightening the at least one stator wedge with the stator slide; c) loading at least one additional stator wedge in the dovetail grooves; d) locating at least one additional stator wedge slide relatively loosely under the additional stator wedge: and e) using the at least one stator wedge as a force reaction point, applying a force to the additional stator slide to drive the additional stator slide under the additional stator wedge.Type: ApplicationFiled: December 5, 2001Publication date: May 2, 2002Applicant: General Electric CompanyInventors: Alan Michael Iversen, William Gene Newman, Kenneth John Hatley, Richard Michael Hatley
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Patent number: 6378196Abstract: A method and apparatus for locating, positioning and fitting stiffener members to panels for use in barge construction. The method and apparatus includes a stiffener locator assembly, a stiffener handling/loading gantry and a stiffener fitting gantry. In use, the stiffener handling/loading gantry sequentially moves the stiffeners and loads them over the barge panels and into successive stiffener locators positioned along the assembly. The stiffener fitting gantry then successively presses the stiffeners against the barge panels for tack welding thereto.Type: GrantFiled: January 6, 1998Date of Patent: April 30, 2002Assignee: Ogden Engineering CorporationInventor: Carl Johnson
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Publication number: 20020013991Abstract: A convertible flange insertion machine for the insertion of a pair of internally threaded flanges into a drum head of a shipping container is disclosed. The machine includes a pair of continuously moving drum head conveyor chains running along conveyor supports and between a pair of tooling dies that upon compression insert flanges into the drum head. A pair of flange conveyors run along side the drum head conveyor and include a pair of side rails with two lips for guiding the lips of flanges according to two different flange styles. The flange conveyors terminate at a lateral transfer mechanism. One lateral transfer mechanism includes an indexer with two pawls that sequentially indexes flanges in a two step procedure over a pair of spring loaded stops and into the receiving pocket of a tooling block. The tooling block places the flanges over the tooling die where a release assembly forces the flanges out of the tooling block and onto the die.Type: ApplicationFiled: February 8, 2001Publication date: February 7, 2002Inventor: Glenn R. Keesler
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Publication number: 20010039721Abstract: An automated apparatus for feeding and positioning strips in machines for making rectangular frames which are equipped with four stapling units for joining, by steel staples, the strips that form the frames, wherein the strips are picked from corresponding conveyor belts and are transferred and positioned correctly in the stapling units by four motorized carriages which are provided with rotating arms fitted with clamps for gripping the individual strips and move on their respective guides, which are parallel to the conveyor belts that feed the strips for a first couple of the carriages and are perpendicular to the conveyor belts for a second couple of the carriages.Type: ApplicationFiled: May 7, 2001Publication date: November 15, 2001Inventor: Giuseppe Raffoni
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Publication number: 20010037562Abstract: A vehicle assembly system automatically decks and automatically fastens body components to chassis components. The system uses an automatic decking and fastening unit that includes a base with an elevatable platform repositionable relative to the base by at least one actuator. A slidable unit carries a fastener driver, is supported on the elevatable platform, and is repositionable relative to the elevatable platform by at least one other actuator. The slidable unit also carries an arm that is repositionable relative to the slidable unit by yet another actuator. A pair of conveyors are positioned away from the base, are movable relative to the base and carry a pair of vehicle components. The conveyors are cycled so that the vehicle components are positioned relative to one another in a predetermined position, and the actuators are operated to reposition the fastener driver to a position determined by engagement of the slidable unit with one of the vehicle components.Type: ApplicationFiled: March 22, 1999Publication date: November 8, 2001Inventors: RINO A. FEDATO, JOHN CAMPBELL
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Patent number: 6240618Abstract: The invention relates to a method for the manufacture of a prefabricated motor vehicle door module and is directed to improving the manufacturing efficiency of complex technical systems with extensive cabling. The method for manufacturing the prefabricated motor vehicle door module with an electronics unit and several electrical components, such as a window regulator motor, central locking, mirror adjustment and heating, switches, lights, speakers, and a side bag, comprises fitting out of a support plate with the electrical components provided for a specific vehicle door and the cabling of the door by means of electrical leads; wherein the fitting out step is carried out in a main assembly line; wherein at least a part of the electrical leads is prefabricated as individual lead connections in a secondary cable production line in accurate sequence for the door module production in a production device and are mounted independently of each other directly on the door module in a main assembly line.Type: GrantFiled: December 15, 1998Date of Patent: June 5, 2001Assignee: Brose Fahrzeugteile GmbH & Co. KGInventor: Jürgen Seeberger
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Patent number: 6226848Abstract: A vehicle assembly line for automatically and continuously assembling vehicle components to a vehicle assembly. The vehicle assembly line can include multiple stations such as a component assembly station, module assembly station, fluid filling station, door assembly station, wheel alignment station, and brake test station.Type: GrantFiled: June 9, 1998Date of Patent: May 8, 2001Inventor: Gunter Kurtz
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Patent number: 6176009Abstract: A pallet assembly apparatus provides a conveyor having a plurality of carriers attached thereto. The conveyor moves the carriers along an assembly path in a downstream direction. As each carrier moves along the assembly path in the downstream direction, it passes first slat hopper, a set of stringer hoppers, a second slat hopper and then a nailer. Detents of the carriers pull the necessary bottom slats, stringers, and top slats as needed to assemble the pallet. The nailer fastens the slats to the stringers. Once the carrier moves past the nailer, the detents move to a resting position in which they are removed from the assembled pallet and the pallet is removed from the pallet assembly apparatus.Type: GrantFiled: November 19, 1998Date of Patent: January 23, 2001Inventor: Robert W. Inman
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Patent number: 6049959Abstract: For making a mattress web having two fabric webs which are attached to one another in a transverse direction of the web by seams that are spaced apart in a longitudinal direction of the, thereby to form a succession of sleeves, each of which contains a slightly tensioned spring, one of the fabric webs is continuously conveyed in the longitudinal direction in such a manner as to be supported from below. An upwardly opening curve is formed in the transverse direction. A respective spring is introduced into each curve from above, the spring being non-tensioned and having a height exceeding the curve depth. While in the curve, the spring is compressed in the vertical direction under the action of a force acting at a distance from the downstream wall of the curve, and the curve, with the compressed spring therein, is brought together with the other of the two fabric webs, which is continuously conveyed in a longitudinal direction.Type: GrantFiled: January 6, 1997Date of Patent: April 18, 2000Assignee: Dux Design ABInventor: Sven Grondahl
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Patent number: 5940961Abstract: An automotive framing system for positioning a lower body component and at least two upper body components together at precise positions relative to each other prior to fixedly securing the body components together. The framing system includes a conveyor for sequentially moving body preassemblies to a predetermined assembly station. A lifter at the assembly station lifts the lower body component and upper body components from the conveyor to a predetermined elevated position in which the lower body component abuts against the upper body components. At least two turret assemblies are movably mounted to a ground support surface in a direction transverse to the conveyor. The turret assemblies are positioned at opposite ends of the assembly station and movable between an operative position in which the turret assemblies are aligned with the conveyor, and a standby position in which the turret assemblies are laterally spaced from the conveyor.Type: GrantFiled: October 8, 1997Date of Patent: August 24, 1999Assignee: Valiant Machine & Tool Inc.Inventor: Anthony Parete
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Patent number: 5855060Abstract: Framing apparatus for the assembly of the body parts of a truck cab including a bottom panel, a back panel, and right and left side panels. A framing station has a base adapted to support the bottom panel. Side framers on opposite sides of the base are adapted to support the right and left side panels. The side framers are moved to positions adjacent to the base in which the lower edge portions of the side panels contact the side edge portions of the bottom panel so that they can be connected together. A rear framer is adapted to support the rear panel at the rear of the base. The rear framer is moved to a position adjacent to the base in which the lower edge portion of the rear panel contacts the rear edge portion of the bottom panel so that they can be connected together and the side edge portions of the rear panel contact the rear edge portions of the side panels so that they can be connected together. The several body parts are then permanently connected together utilizing suitable tooling.Type: GrantFiled: August 29, 1996Date of Patent: January 5, 1999Assignee: Western Atlas, Inc.Inventors: James J. Hollebrands, William M. Hulle, Dennis M. Hundt, Robert M. Long
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Patent number: 5781989Abstract: Two mating fastener elements are attached to material and each other at a setting station through an electric motor. The motor rotates a cam having its profile cooperate with a cam follower on an upper pivotally mounted arm to move a ram, which supports one of the fastener elements, towards a support, which supports the other of the fastener elements. The support is moved by a lower pivotally mounted arm attached to the cam by a crank arm so that it has a harmonic motion. The ram is stopped and held in its stopped position before a controlled setting force is applied through the support to move the other fastener element into engagement with the one fastener element.Type: GrantFiled: November 27, 1996Date of Patent: July 21, 1998Assignee: Eastlex Machine CorporationInventor: Volker Schmidt
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Patent number: 5771572Abstract: An apparatus is provided for assembling an inflator and an air bag unit into an inflator-air bag assembly. The apparatus comprises a frame and a holder device coupled to the frame. The holder device includes a movable nest adapted to receive an air bag unit and an inflator. The air bag unit has at least one stud which is capable of passing through at least one stud receiving opening provided in the inflator. The nest is adapted to move the air bag unit and the inflator such that the stud is moved to a nut-applying station. The apparatus further includes a driver unit coupled to the frame which is adapted to secure the nut to the stud to assemble the inflator and the air bag unit into an inflator-air bag assembly. The apparatus additionally includes a clamping element movably coupled to the support structure for engaging the inflator when the support structure is in the nut-securement position so as to act with the nest to clamp the inflator and the air bag unit together.Type: GrantFiled: January 27, 1997Date of Patent: June 30, 1998Assignee: Omega Automation, Inc.Inventors: Paul Willard Mellander, Terrence William Hurtig
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Patent number: 5764517Abstract: A continuous process line for producing computer cartridges includes a closing station for squeezing cover portions of the cartridges together, followed by a connection station to permanently secure the cover portions together, followed by a station to mark the cartridges for identification. The closing station includes two low friction surfaces such as rollers and/or fixed slides with low friction surfaces, which taper together to close a partially folded one piece snap together PCMCIA card cover. The connection station includes a Nd:YAG laser welder with inert gas to laser weld lap joints at the seams of the snap-together cartridges. The marking station includes an applicator for applying preprinted labels to the cartridges. An automatic controller senses the positions of the cartridges as they move down the line and initiates the securing and marking of the cartridges depending on the position of the cartridges.Type: GrantFiled: April 22, 1996Date of Patent: June 9, 1998Assignee: International Business Machines CorporationInventors: Wilton Louis Cox, John Jacomino, Jr., Simon Yu
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Patent number: 5727301Abstract: An assembly system comprises a supply jig for holding and positioning a plurality of parts one by one, a supply center for inserting a plurality of parts into the supply jig, a plurality of assembly centers for taking out the parts from the supply jig and assembling the parts into products in parallel processing, carrier conveyor for carrying the supply jig from the supply center to the assembly centers and return conveyor for returning the supply jig from the assembly centers to the supply center. The supply jig supplies the common parts which are required in all of the assembly centers, while each of the assembly centers comprises individual supply means for supplying a non-common part. Thus, this system can cope with assembling various types of products simultaneously, and can eliminate line stoppage upon occurrence of a trouble or for periodic inspection in any one of the centers, thereby production capability is improved.Type: GrantFiled: April 30, 1996Date of Patent: March 17, 1998Assignee: Murata Manufacturing Co., Ltd.Inventor: Daisaku Kugo
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Patent number: 5724712Abstract: A method and apparatus for automatically welding and handling welded tailored blank composites. The method comprises the steps of transferring first and second sheet component parts from respective input stacks to an assembly table of a welding machine. The sheet components are disposed in a butt joint or an overlapping lap joint configuration and the blanks are welded together along a weld seam thus defining a welded blank. The welded blank is conveyed in a timed step manner from the welding machine to an output stacking machine via a magnetic stepping conveyor and the blank is transferred from the conveyor to an output stack of completed blanks with a stacking machine. An apparatus is provided to carry out the method.Type: GrantFiled: October 9, 1996Date of Patent: March 10, 1998Inventor: Bob R. Bishop
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Patent number: 5724724Abstract: An assembly system comprises a supply jig for holding and positioning a plurality of parts one by one, a supply center for inserting a plurality of parts into the supply jig, a plurality of assembly centers for taking out the parts from the supply jig and assembling the parts into products in parallel processing, carrier conveyor for carrying the supply jig from the supply center to the assembly centers and return conveyor for returning the supply jig from the assembly centers to the supply center. The supply jig supplies the common parts which are required in all of the assembly centers, while each of the assembly centers comprises individual supply means for supplying a non-common part. Thus, this system can cope with assembling various types of products simultaneously, and can eliminate line stoppage upon occurrence of a trouble or for periodic inspection in any one of the centers, thereby production capability is improved.Type: GrantFiled: April 30, 1996Date of Patent: March 10, 1998Assignee: Murata Manufacturing Co., Ltd.Inventor: Daisaku Kugo
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Patent number: 5722148Abstract: An apparatus for assembling a plurality of components at once to a motor vehicle includes an intermediate jig device, The jig device supports components with keeping locations which correspond to fastening positions on a vehicle body to which the components are to be fastened. The jig device is carried so that the components reach the fastening positions on the vehicle body. An electric nut driver transmits transmitting fastening forces the fastening positions through the jig device.Type: GrantFiled: March 28, 1995Date of Patent: March 3, 1998Assignee: Mazda Motor CorporationInventors: Koji Uemoto, Tsuyoshi Ueda
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Patent number: 5690573Abstract: A belt of a variator is automatically assembled into a pair of pulleys. The pulleys are held by a pulley holding unit which has a pair of holding members for holding the pulleys such that axial lines of the pulleys become parallel to each other. The pulleys are arranged to be relatively moved such that a sheave half of each of the pulleys is brought into a groove of the other of the pulleys. A belt feeding unit feeds the belt. A belt assembly head pinches the belt to be fed from the belt feeding unit for extending it across the pair of pulleys. The belt assembly head has belt pinching devices and an arrangement for moving the belt pinching devices which pinch an intermediate portion of one side of the belt and an intermediate portion of the other side of the belt.Type: GrantFiled: February 1, 1996Date of Patent: November 25, 1997Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Yutaka Sato, Wataru Takada
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Patent number: 5640750Abstract: A wheel assembling apparatus for assembling different types of wheels to different types of vehicle bodies conveyed along a vehicle assembling line has a robot hand for fastening a plurality of nuts to hub bolts provisionally affixed to the wheel so as to assemble the wheel held by the robot hand to the vehicle body. The robot hand is provided with a center pin attachment to which different types of center pins, having been prepared correspondingly to center holes of the different types of wheels, are selectively and detachably attached. The center pin attached to the robot hand is fitted into the center hole of the wheel hub and locates the wheel in position with respect to the robot hand.Type: GrantFiled: July 1, 1994Date of Patent: June 24, 1997Assignee: Mazda Motor CorporationInventors: Norio Yoshida, Hideki Fujiwara, Isamu Tomosue
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Patent number: 5634255Abstract: A method and apparatus for automatically welding and handling mash welded tailored blank composites. The method comprises the steps of transferring first and second sheet component parts from respective input stacks to an assembly table of a mash welding machine. The sheet components are disposed in an overlapping lap joint configuration and the lap joint is welded along a linear weld seam thus defining a welded blank. The welded blank is conveyed in a timed step manner from the welding machine to an output stacking machine via a magnetic stepping conveyor and the blank is transferred from the conveyor to an output stack of completed blanks with a stacking machine. An apparatus is provided to carry out the method.Type: GrantFiled: December 19, 1994Date of Patent: June 3, 1997Inventor: Bob R. Bishop
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Patent number: 5604975Abstract: The specification discloses a system for producing and distributing index coded hangers to a plurality of locations, wherein the index indicia is correlated to the characteristics of the garment to be hung from the hanger at each of the plurality of locations. A unique hanger and index cap is disclosed, along with a method and means of making the same that is particularly adapted to high volume semi-automated operation. A device for assembling the index cap and hanger at the time the garment is hung is also disclosed.The system contemplates the localized production of the index caps for improved control of batch color and other characteristics, with remote molding and assembly of the hangers at said plurality of remote locations.Type: GrantFiled: June 7, 1995Date of Patent: February 25, 1997Assignee: Spotless Plastics Pty. Ltd.Inventors: David J. Marshall, Stanley Gouldson, John Mazza, Olaf Olk, Robert Maiorca
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Patent number: 5586387Abstract: An automated part assembly machine has a work table supported to a base and movable relative thereto and at least two separate robots each having an end effector movable around within an individual work region. The two robots are positioned in such a relation as to give a common work region in which the individual work regions of the two robots overlap. A parts supply is arranged to the work table for storing parts to be picked-up by the robots. A plurality of operator hands are selectively and removably attached to the end effector of the robot for handling the parts by the robot. Disposed within the common region is a jig which positions the parts for assembly by the robot. The robots and the work table are controlled to operate in cooperation for assembly of the parts.Type: GrantFiled: December 21, 1994Date of Patent: December 24, 1996Assignee: Matsushita Electric Works, Ltd.Inventors: Takuya Nakatani, Mitsutaka Abe, Shigeru Dono, Youji Urano