Abstract: A control system for controlling a plurality of manufacturing capsules in a manufacturing system for assembling a vehicle includes a processor and a nontransitory computer-readable medium comprising instructions that are executable by the processor. The instructions include generating vehicle assembly instructions based on the vehicular manufacturing process, one or more selected levels from among the plurality of levels, and one or more selected manufacturing cells disposed at the one or more selected levels, defining a nominal path based on the one or more selected manufacturing cells and the one or more selected levels, and controlling movement of the manufacturing capsules based on the nominal path.

Abstract: A factory for assembling aircraft or other systems includes a factory floor with multiple build stations. The factory floor includes a hub-and-spoke tool track having radial track sections connected to and extending radially from a circular center hub section. Each track section terminates at a respective build station. A mobile transport travels along the track to the build stations, transforms into different join tools at a predetermined build station, and thereafter engages and supports the components. An overhead crane may perform another task at each build station. The factory floor may include a first floor positioned below a smaller diameter second floor with ramps interconnecting the floors. A center tower is surrounded by the floor(s), with the center tower defining rooms. An aircraft may be assembled via a method using the above-noted factory.

Abstract: A manufacturing system for assembling a vehicle includes a structure having a plurality of levels and including a plurality of manufacturing cells distributed among the plurality of levels. The manufacturing system includes a plurality of manufacturing capsules disposable at the plurality of manufacturing cells and configured to support a vehicular manufacturing process to assemble the vehicle, where the vehicular manufacturing process includes a plurality of manufacturing operations. The manufacturing system includes a transport system configured to move the plurality of manufacturing capsules to the plurality of manufacturing cells, where the transport system includes a vertical transport system configured to longitudinally move the plurality of manufacturing capsules between the plurality of levels. The manufacturing system includes a control system configured to control movement of the manufacturing capsules with the transport system.

Abstract: Provided are an apparatus and a method for assembling optical module. The apparatus includes: a working bench, a controller and a plurality of mechanical components for active alignment of optical modules; a conveying mechanism is provided on the working bench, and a plurality of fixtures are provided on the conveying mechanism with even space therebetween and are movable with the conveying mechanism; the plurality of mechanical components are configured to perform corresponding operations on the fixtures moved to respective operating positions under control of the controller.

Abstract: Apparatus and method for converting organic waste into compost, having: a chamber, with an entry portal disposed near a top and one side of the chamber, and with an exit portal disposed at a bottom of the chamber; an auger extending at a level along a length of the chamber and adjacent to the top of the chamber; a collection chamber disposed under part of the chamber, aligning with the exit portal, and having a door for access therein; a bin fitting entirely within the collection chamber and removable therefrom; a blower for introducing controlled air; sensors to detect the level of organic waste in the chamber relative to the auger; a rotating gate between the exit portal and the collection chamber providing intermittent opening and closing of the chamber to the bin therebelow; and a feedback circuit for delivering a switching signal from the sensors.

Abstract: A loading and unloading equipment that includes at least one carrier that essentially runs parallel to the ground, at least one supporting body extending diagonally or at an angle towards the carrier, at least one carriage body that is installed on the carrier, at least one motor that moves the carriage body in a direction of movement along the carrier, at least one loading and unloading device that may be or is set on the carriage body, at least one control device that at least controls the movement of the motor and/or the loading and unloading device, and at least one access device that consists of at least one stair-like or step-like walk-on element, and at least one locking tool, which blocks the access to the walk-on element when set to a locking position and which allows access to the walk-on element when set to a release position.

Abstract: A treatment plant for treating workpieces having a treatment installation having a housing which defines a treatment space and a conveyor system having a multiplicity of transport trucks for conveying workpieces through the treatment space. Each transport truck has a running gear and a fastening installation for at least one workpiece, the running gear and the fastening installation being coupled to one another by a connection installation. A running space for the running gear is present outside the treatment space, the running space connected to the treatment space by a connection passage in the upward direction so that the running gear is capable of being moved in the running space, wherein the fastening installation is conjointly carried in the treatment space and the connection installation extends through the connection passage.

Abstract: A method for queuing robots destined for a target location in an environment, includes determining if a first robot occupies the target location and if it is determined that the first robot occupies the target location, determining if a second robot destined for the target location has entered a predefined target zone proximate the target location. If the second robot has entered the predefined target zone, the method further includes navigating the second robot to a first queue location and causing the second robot to wait at the first queue location until the first robot no longer occupies the target location. The method also includes navigating the second robot to the target location after the first robot leaves the target location.

Abstract: A part mounting facility is provided with substantially U-shaped conveyance paths having return bends, and the substantially U-shaped conveyance paths are formed by providing conveyance paths, which are in part mounting work regions, with the return bends. The substantially U-shaped conveyance paths are connected to each other, and the upstream-most substantially U-shaped conveyance path among the connected substantially U-shaped conveyance paths is connected to the downstream-most substantially U-shaped conveyance path to enable a workpiece conveyance dolly to circulate along the conveyance paths.

Abstract: The present invention is directed to a manufacturing system comprising a plurality of work stations having one or more tools for processing a work item, at least one carrier for moving a work item among the plurality of work stations, and a platform for connecting the plurality of work stations. In a further embodiment, at least one of the plurality of work stations is not on a line with the other work stations and may include a lift machine for raising and/or lowering the at least one carrier and the work item. The platform also may preferably comprise at least one rotator for changing the direction of movement of the at least one carrier on the platform. The system also may preferably comprise at least one conveyer for transporting the at least one carrier to the platform.

Abstract: Disclosed are assembly line equipment maintenance devices and methods. A maintenance cart is selectively engaged to a transport conveyor and integrated into a moving assembly line. The cart can include maintenance tools to refurbish robot end effector tools or replacement tools engageable by robot wrists. The maintenance or replacement tools can include a variety of maintenance equipment including weld tip dressing tools, weld force gauges, replacement weld guns, and test coupon disks.

Abstract: A method and apparatus for manufacturing a structure. A part for the structure may be supported on a plurality of mobile fixtures configured to control an orientation of the part. The part for the structure may be moved using the plurality of mobile fixtures to a number of stations for performing a number of operations for manufacturing the structure using the part. The plurality of mobile fixtures may be configured to move in a coordinated manner and substantially maintain a desired orientation for the part while moving the part to a station in the number of stations. The number of operations for manufacturing the structure may be performed at the number of stations while the plurality of mobile fixtures supports the part.

Abstract: Disclosed is a roller hemming system for panels of a vehicle that may include: a marriage jig adapted to load thereon a part having an outer panel and an inner panel joined together; a clamping pad releasably mounted at a front end of an arm of a first handling robot, and adapted to clamp the part loaded on the marriage jig by a plurality of clamping means; a plurality of transfer rails adapted to intersect with each other at a center; a plurality of hemming dies, each being disposed on a predetermined transfer rail, being adapted to reciprocate on the transfer rail between the center and an initial position, and being adapted to receive thereon the part clamped by the clamping pad; and a plurality of hemming robots being disposed corresponding to each hemming die and provided with a hemming roller unit adapted to hem an edge of the part.

Abstract: A workpiece positioning device according to an embodiment includes a first moving unit that is movable in a horizontal direction, a second moving unit that is movable in a vertical direction, and a rotating unit that is placed on either an upper end or a lower end of the second moving unit. The second moving unit and the rotating unit are kept within the width of the first moving unit that is perpendicular to the moving direction of the first moving unit on a horizontal plane.

Abstract: A method for the assembly of an aircraft fuselage, to a fuselage manufacturing station and to a construction kit includes providing a pre-assembled cockpit unit, a pre-assembled wing box, a pre-assembled tail unit and a plurality of pre-fabricated fuselage shell segments. Furthermore, the method involves positioning the cockpit unit, the wing box and the tail unit. Moreover, a first front fuselage shell segment is positioned on a front connecting region of the wing box, and a first rear fuselage shell segment is positioned on a rear connecting region of the wing box. The first front fuselage shell segment is joined to a second front fuselage shell segment, and the first rear fuselage shell segment is joined to a second rear fuselage shell segment. As a result of the above, following the assembly of the aircraft fuselage an aircraft fuselage can be provided that already comprises equipment elements or functional elements.

Abstract: Provided is a production facility which allows a worker to perform manual works such as restoration, setting change, and manufacturing, without entering an action area of a robot. The production facility includes a casing, a swaging as a dedicated device housed in the casing, for performing swaging using a boot band, and an internal transfer device. A human work area on the front side of the production facility and an action area of a transfer robot on the back side of the production facility are separated by the swaging device and the casing. The worker positioned on the front side of the production facility operates swaging device without entering the action area of the transfer robot so that the transfer robot need not be stopped when the work is performed.

Abstract: Doors D (collectively representing doors D1 and D2) are removed from a vehicle body W, and are mounted to door holders 4 which are put laterally outside a base 2. While a carrier 1 is conveyed downstream with the door holders 4 kept holding the doors D and put outside the base 2 in the lateral directions, and, components are assembled to the doors D. Thereafter, the doors D to which the components are assembled are removed from the door holders 4, and are mounted to the vehicle body W.

Abstract: A plant including: an assembly line along which a plurality of pallets are circulated in a closed loop, divided into a first section, where the pallets are loaded in a plurality of first stations with mechanical parts to be assembled, and into a second section, where the pallets advance along a plurality of second stations; a conveyor arranged at least partially parallel to and above the second section, along which a plurality of balance supports provided with bodies run; a coupling station, arranged immediately upstream of the second section, where the pallets are integrally coupled to the balance supports; and a decoupling station, where the pallets are separated from the balance supports; each pallet having selectively engageable and releasable fastening means for a balance support and elastic means able to receive the balance support resting thereon.

Abstract: A device for assembling insulating glass panes from glass panels includes a first horizontal conveyor having a conveying track, a rotating station, a second horizontal conveyor having two conveying tracks and an assembling and pressing station, wherein the first horizontal conveyor conveys the glass panels, which are to be assembled to insulating glass panes, to the rotating station which respectively pairs two glass panels and the second horizontal conveyor conveys the paired glass panels from the rotating station to the assembling and pressing station. A displacement station is arranged upstream or downstream of the rotating station, wherein a glass panel conveyed by the single-track first horizontal conveyor is movable out of the transport path and can be brought into a parking track by the displacement station.

Abstract: An insulating glass unit (IGU) assembly line capable of interleaving double and triple pane IGUs in accordance with an IGU production schedule. Visual indicators or prompts instruct operators at the assembly line in configuring a sequence of IGUs. Triple pane IGUs are assembled with minimal contamination of a center glass lite. A non-contact Bernoulli pad is used to lift a glass lite off from a horizontal or vertical support that conveys it from a glass washer to an assembly station. Each of multiple pads has a capacity to lift approximately seven to ten pounds. Use of multiple pads per glass sheet or lite allows lites having dimensions up to 70 by 100 inches (assuming glass thickness of one quarter inch) to be assembled.

Abstract: A production plant, particularly for suitcases and trunks, such suitcases and trunks comprising at least two half-shells mutually associated so as to form at least one internal containment compartment. The plant comprises: at least one station for loading at least one half-shell; at least one work island which has at least one dispenser of perimetric gasket seals; at least one storage area for the half-shells; at least one center for mating the half-shells, so as to form substantially the finished product, such as a suitcase and a trunk; at least one station for unloading the finished product.

Abstract: A workpiece assembly line includes assembly units that assemble a workpiece, and a workpiece transfer unit that allows transfer of the workpiece between the workpiece transfer unit and each assembly unit. The assembly units are disposed around the workpiece transfer unit. The workpiece is transferred between the assembly units via the workpiece transfer unit.

Abstract: A system for forming composite material parts comprises a charge station, a tool station, a forming station, a cooling station, a pick and place apparatus, and a transfer unit. The charge station may receive a first charge. The tool station may receive a first tool. The forming station may form a second charge against a second tool. The cooling station may cool a third charge and a third tool. The pick and place apparatus may retrieve the first charge from the charge station and the first tool from the tool station and transport both the first charge and the first tool to the forming station. The transfer unit may transport the second charge and the second tool from the forming station to the cooling station while at the same time transporting the third charge and the third tool from the cooling station to the tool station.

Abstract: A modular manufacturing facility and method of construction includes a plurality of service and equipment modules which are readily sized and oriented to be packaged, shipped to a desired location, assembled and connected to local resources to form a fully operational assembly or build facility substantially or wholly independent of any resident building structure at the selected site.

Abstract: This invention describes a process flow, method and apparatus to assemble triple IG units without contaminating the center glass lite. A non-contact vacuum pad is used to lift a glass lite off from a horizontal or vertical support that conveys it from a glass washer to an assembly station. Each of multiple pads has a capacity to lift approximately seven to ten pounds. Use of multiple pads per glass sheet or lite allows lites having, dimensions up to 70 by 100 inches (assuming glass thickness of one quarter inch) to be assembled.

Abstract: To inhibit running Running over components such as an electrical wire when displacing a work table is inhibited. An assembly work conveyor device includes a plurality of work tables and a displacement support mechanism that includes a displacement driver causing the work tables to displace along an oval displacement path. The plurality of work tables are displaced along the oval displacement path in a state supported in a cantilevered manner by the displacement support mechanism and in a posture projecting toward an outer periphery of the oval displacement path.

Abstract: A method of making elongated spacer frame members prevents a first spacer frame member in a series of spacer frame members from being scrapped. A supply of thin relatively narrow sheet metal stock is provided. The stock is fed endwise to a stamping station. The stock is passed through the stamping station that stamps the stock to define a scrap length of stock followed by a connected first spacer frame defining length of stock. The scrap length of stock and the connected first spacer frame defining length of stock are fed to a roll forming station. The scrap length of stock and the connected first spacer frame defining length of stock are formed into a rigid linearly extending scrap element having opposite side walls and a base wall and a connected rigid linearly extending first spacer frame element having opposite side walls and a base wall. A connection between the scrap element and the first spacer frame element is then severed.

Abstract: A method and device for harmless treatment and recycling of waste refrigerators. Plastic parts, electrical boxes, compressors, and condensers are disassembled at a disassembling station. Refrigerants from compressors are recycled at a fluoride-extracting station. Refrigerator bodies and doors are transferred to a double shaft shredder and a rolling crusher for crushing. Crushed materials are sorted out by wind force, by a self-discharge type iron remover made of permanent magnet and a cylindrical iron remover for magnetic separation. The device is placed in an enclosed workshop equipped with a multistage ventilation system, a protective device of nitrogen, a device for spraying, dedusting, and cooling, and an on-line detection and alarm control device for cyclopentane gas concentration, polyurethane dust concentration, and temperature. The method and device have low manufacturing and operating costs and are dustproof, explosion proof, environmentally friendly and has excellent recycling effects.

Abstract: A production line for manipulating objects is provided. The production line has working stations for performing consecutive working steps on the objects by a stationary operator. At least one working station is arranged to be operated by a stationary operator that is a human and at least one working station is operated by a stationary operator that is a robot. The at least one working station being arranged for a stationary operator that is a human and the at least one working station being operated by a stationary operator that is a robot are arranged such that transfer of objects from one working station to the other working station is performed by one or both of the stationary operators. The robot has at least two arms. A method for operating a production line applying a corresponding concept is also provided.

Abstract: A glass cutting apparatus (101) includes a pair of cutters (13a, 13b) installed oppositely to each other in such a way as to sandwich, therebetween, a glass plate with surfaces of the glass plate thereof being along a vertical direction; a first pressing unit (14a) which presses one of the cutters to one of the surfaces of the glass plate in a horizontal direction with a pressing force P; a second pressing unit (14b) which is placed oppositely to the first pressing unit and presses the other one of the cutters to the other surface of the glass plate in the horizontal direction with the pressing force P; and a moving unit (20) which moves the pair of cutters pressing the glass plate with the pressing force P.

Abstract: A board removal apparatus for a wooden pallet includes a frame, and a carriage carried by the frame. The carriage includes a pair of spaced apart tables with a fixed gap therebetween. The carriage is movable between a pallet receiving position and a board removal position. The pallet is positioned on the carriage when in the pallet receiving position so that a board to be removed overlies the fixed gap. A board removal assembly is carried by the frame and includes a push rod and a board removal foot pad pivotally coupled thereto. The push rod and the board removal foot pad are inserted between adjacent stringers on the pallet when the carriage is in the board removal position.

Abstract: A flexible, multi-product, multi-technology, expandable facility for manufacturing products, such as biologicals, pharmaceuticals, or chemicals, and manufacturing processes using elements of such a facility.

Abstract: The invention concerns a device for dismantling of chosen parts of assembled pallets, said device including a support frame, that carries a first and a second dismantling station, into which pallets are insertable. The first dismantling station comprises at least one knife, which can be driven in between chosen outer parts of a base of a pallet in order to separate at least some of these parts. The second dismantling station comprises at least one knife, which can be driven in between chosen inner parts of a base of a pallet or between outer parts of a deck of a pallet in order to separate any of these parts. The device also comprises a multiple-axle robot, which is arranged to feed pallets into and out of the device and to position said pallets in relation to the knifes of both dismantling stations of the device.

Abstract: A machine tool includes a base and a plurality of types of mechanism units. Each of the mechanism units includes a unit portion wiring. Some of the mechanism units include a unit built-in control circuit arranged and programmed to control a drive source within such unit. A conveyance apparatus includes a guide equipped frame and a traveling member. The guide equipped frame includes a plurality of travel guide units connected together. The travel guide units include a rectilinear section and a curved section. A travel drive of the traveling member includes a plurality of individual motors, which are armatures on a primary side provided in the travel guide units, and a mover provided in the traveling member.

Abstract: An apparatus for assembling a tire and a wheel is disclosed. The apparatus includes a single-cell workstation including a device that retains a wheel, and a plurality of sub-stations. The device moves the wheel to each of the plurality of sub-stations, without releasing the wheel, to assemble a tire-wheel assembly. A method is also disclosed.

Abstract: A product line assembly includes a plurality of containers detachably connected. Each of the plurality of containers includes a case and equipment received in the case. Each container is configured for performing an individual working procedure.

Abstract: A method and apparatus for manufacturing a structure. A part for the structure may be supported on a plurality of mobile fixtures configured to control an orientation of the part. The part for the structure may be moved using the plurality of mobile fixtures to a number of stations for performing a number of operations for manufacturing the structure using the part. The plurality of mobile fixtures may be configured to move in a coordinated manner and substantially maintain a desired orientation for the part while moving the part to a station in the number of stations. The number of operations for manufacturing the structure may be performed at the number of stations while the plurality of mobile fixtures supports the part.

Abstract: A facility for assembling aircraft fuselages comprises a plurality of movable cradles. Each cradle is configured to support a fuselage keel structure and assemble a panelized fuselage in a single upright build position.

Abstract: A vehicle assembly line includes a plurality of carriers that support respective vehicle bodies to which vehicle underbody parts, which are parts that are fitted to the vehicle bodies from below the vehicle bodies, are fitted, and convey the vehicle bodies along the vehicle assembly line. The carriers support the vehicle bodies in such a manner that the longitudinal direction of each of the vehicle bodies is perpendicular to the conveyance direction in which the vehicle bodies are conveyed.

Abstract: Disclosed is a substrate processing apparatus which can achieve an improvement in throughput and suppress the reduction in the operation rate of the entire apparatus even when a problem occurs. In the disclosed apparatus, at the rear end of a substrate loading block including a loading/unloading arm for transferring a wafer to a carrier, a first, a second, and a third processing blocks are disposed in that order. In the substrate loading block, transfer stages are provide for transferring a wafer from the loading/unloading arm to the first processing block, for transferring a wafer to the second processing block, and for transferring a wafer to the third processing block so that the wafer on the transfer stage is directly carried to the second processing block by a first direct carrying mechanism, and to the third processing block by a second direct carrying mechanism.

Abstract: A spout installation device capable of reliably installing spouts onto correct positions on a pouch. The spout installation device has a pouch supply section for supplying a pouch (P), first and second spout supply sections for respectively supplying an inlet spout (SA) and an outlet spout (SB), and first and second spout installation sections for installing the inlet spout (SA) and the outlet spout (SB), which are supplied by the spout supply sections, onto the pouch (P) supplied by the pouch supply section. For each time of installation of the inlet spout (SA) and the outlet spout (SB) onto the pouch (P), an upper inclined edge and a lower edge of the pouch (P) are positioned by a positioning unit of the pouch supply section and by a positioning/holding mechanism of the second spout installation section.

Abstract: This patent relates to a machine that automatically assembles, inspects, and packages disposable prophylaxis angles. The machine includes a movable table including a plurality of fixtures on which angle components are assembled and the assembled angles are inspected. The movable table is surrounded by a number of stations, each of which performs a different operation of the assembly and inspection procedure. Feeders automatically supply the angle components to their respective stations for assembly. Angles that are incorrectly assembled are automatically rejected. Properly assembled angles are automatically sealed in individual bags. Individually bagged angles are counted into batches by the machine and automatically sealed into cartons.

Abstract: In a production system general-purpose cell for general-purpose use in processing and transportation of a received workpiece in a production system of processing and delivering the workpiece, the production system general-purpose cell includes a base unit having a planar shape of quadrangle and supporting at least a robot for use in transportation of the workpiece such that the robot is movable on the planar area of quadrangle, a parts supply unit for supplying parts of the workpiece to the robot supported by the base unit, and a processing area extending outside the base unit. The robot supported by the base unit having a motion range set in a range from inside to outside the base unit in a form including at least part of the processing area.

Abstract: A device and method for assembling parts, products or machines in a random build order that integrates or combines the delivery of loose components to be assembled on a carriage that itself supports the device being assembled along an assembly line path of travel. The loose parts onboard the carriage that also supports the device being progressively assembled substantially improves the logistics in an assembly plant and efficiency in building the part, product or device, for example a vehicle sheet metal body.

Abstract: A method and apparatus for providing motor vehicle sub-assemblies with unrestricted model mix and quick changeover between models. The apparatus includes a track; a carriage mounted for longitudinal movement along the track between first and second positions; and first and second turrets rotatably mounted on the carriage at longitudinally spaced locations and each including a plurality of circumferentially spaced individual faces and unique tooling fixtures on the respective faces for receiving unique work piece components corresponding to a plurality of motor vehicle body styles.

Abstract: A board removal apparatus for a wooden pallet includes a frame, and a carriage carried by the frame. The carriage includes a pair of spaced apart tables with a fixed gap therebetween. The carriage is movable between a pallet receiving position and a board removal position. The pallet includes spaced apart stringers and boards on top and bottom surfaces thereof. The pallet is positioned on the carriage when in the pallet receiving position so that a board to be removed overlies the fixed gap. A board removal assembly is carried by the frame and includes a push rod and a board removal foot pad pivotally coupled thereto. The push rod and the board removal foot pad are inserted between adjacent stringers when the carriage is in the board removal position. The board removal foot pad overlies at least a portion of the board to be removed and overlies at least a portion of the fixed gap between the pair of spaced apart tables.

Abstract: A workpiece manufacturing facility includes a plurality of workstations capable of performing work on a workpiece to dimensionally advance a configuration of the workpiece. A plurality of assembly stations is capable of assembling components of the workpiece to the workpiece. A carrier is moveable between any of the work stations and between any of the assembly stations. The carrier transports at least one workpiece between at least one work station and at least one assembly station. The carrier includes a robotic manipulator capable of introducing the workpiece to the workstations and the assembly stations in a dimensionally accurate position and the robotic manipulator is capable of performing work on the workpiece.

Abstract: A method and device for harmless treatment and recycling of waste refrigerators. Plastic parts, electrical boxes, compressors, and condensers are disassembled at a disassembling station. Refrigerants from compressors are recycled at a fluoride-extracting station. Refrigerator bodies and doors are transferred to a double shaft shredder and a rolling crusher for crushing. Crushed materials are sorted out by wind force, by a self-discharge type iron remover made of permanent magnet and a cylindrical iron remover for magnetic separation. The device is placed in an enclosed workshop equipped with a multistage ventilation system, a protective device of nitrogen, a device for spraying, dedusting, and cooling, and an on-line detection and alarm control device for cyclopentane gas concentration, polyurethane dust concentration, and temperature. The method and device have low manufacturing and operating costs and are dustproof, explosion proof, environmentally friendly and has excellent recycling effects.

Abstract: A continuous system for automatically manufacturing an axle is provided. The system includes a plurality of sub-systems and an automated transport system. The plurality of sub-systems includes a furnace configured to heat a billet to a predetermined forging temperature, a forging system configured to forge an axle from a heated billet, and a machining system configured to form a machined axle from said axle. The automated transport system is configured to automatically transport a product to and from each of the plurality of sub-systems. The product includes the billet, the axle, and the machined axle.

Abstract: A product line assembly includes a plurality of containers detachably connected. Each of the plurality of containers includes a case and equipment received in the case. Each container is configured for performing an individual working procedure.