Abstract: A tool for enhancing surface nanocrystallization includes a tool base to removably attach to a machine, a head portion attached to the tool base, and a plurality of blunt pellets. Each blunt pellet i) has a different shape at a respective workpiece-contacting surface to generate a different pressure distribution and depth of indentation during surface nanocrystallization and extends outward from the head portion, or ii) has a same shape at the respective workpiece-contacting surface and extends outward from the head portion.

Abstract: A method for providing a surface treatment along the surface of a work piece, using a burnishing tool having a tool head comprising a bearing for supporting a rolling element and an encasement for supporting the bearing. The bearing is formed from a polymer or polymer resin such as, but not limited to, polytetrafluoroethylene based resin, ultra-high-molecular-weight polyethylene based resin.

Abstract: A method for assembling a part of a metal material and a part of a composite material, the junction of the two parts being achieved through a fastener having a substantially constant section and received in a first hole formed in the part of a metal material and a second hole formed in the part of a composite material. According to the disclosed embodiments and before assembling the aforementioned parts, the method includes: an expansion step for generating a field of compression stresses at the periphery of the first hole and locally in the material constituting the part of a metal material using an expansion tool; a single boring step for making the first hole and the second hole with a diameter Øfinal substantially larger than the diameter of the fastener in order to leave a gap between the inner walls of the holes and the outer surface of the fastener; and an assembling step for placing the fastener inside the holes for maintaining together the metal part and the composite part.

Abstract: Disclosed herein are biodegradable medical devices comprising biodegradable materials (e.g., magnesium-calcium alloys) having an adjustable rate of degradation that can be used in various applications including, but not limited to, drug delivery applications, cardiovascular applications, and orthopedic applications to make biodegradable and biocompatible devices. Also disclosed herein are methods of making biodegradable medical devices comprising biodegradable materials by using, for instance, hybrid dry cutting/hydrostatic burnishing.

Abstract: A method and apparatus for improving the fatigue and stress corrosion cracking performance of irregular surfaces, such as welds assemblies of components, using a positioning system, such as a robotic or CNC machine, to position a tool head for inducing compression along and into the surface of a workpiece to automatically follow the surface irregularities. The method and apparatus operates to follow a virtual control surface located below the actual surface of the workpiece thereby allowing the irregular topography surface to be uniformly processed with closed loop process control.

Abstract: The invention relates to a device for preparing the end faces of thin-walled jackets for welding, comprising a housing (1), on which an annular separator (2) is mounted, said separator containing at least two groups of elongated deformation elements (4, 6). The longitudinal axes of the deformation elements (4) of a first group are aligned radially in relation to the central axis of the separator (2) and the longitudinal axes of the deformation elements (6) of a second group are aligned at an acute angle (?) in relation to a radial through the central axis of the separator (2).

Abstract: Disclosed is a rolling tool which serves for working—in particular rolling smooth—an inner lateral surface of a cylindrical clearance. For this purpose, the rolling tool has at least one rolling body, which is held in the rotatably drivable rolling tool, and can he taken along by said tool on a peripheral path along the inner lateral surface. The at least one rolling body is inserted into a radial clearance in the rolling tool and can he subjected to a pressurized fluid from the inside to the outside along the radial clearance. The fluid is an aerosol. The aerosol is a fluid mixed with gas and serves for hydrostatic bearing and lubrication.

Abstract: A die grooving tool for insertion into a pipe having a first die body and a second die body mounted upon a first end of the first die body. Each of the first die body and a second die body have a plurality of openings thereon for receiving a plurality of cutting wheels mounted therein. The first die body is configured to rotate at least partially in a clockwise direction and the second die body is configured to rotate at least partially in a counter clockwise direction, so that the cutting wheels of the first die body and the second die body create a double helix groove on an interior of the pipe, whereby the double helix groove intersects at an intersection point every 360 degrees along an entire length of the pipe.

Abstract: A method of processing media comprises bonding a high molecular weight first lubricant to media; loading and rotating the media in a burnishing device; applying a tape to the rotating media while applying a second lubricant to the tape, such that at least some of the second lubricant is transferred from the tape to the media; and evaporating substantially all of the second lubricant from the polished media within 24 hours. The second lubricant may comprise a low molecular weight, non-functional, free lubricant that does not bond with the media.

Abstract: A burnishing tool and method for providing a surface treatment along the surface of a work piece, the burnishing tool having a tool head comprising a bearing for supporting a rolling element and an encasement for supporting the bearing. The bearing is formed from a self-lubricating polymer such as, but not limited to, polytetrafluoroethylene based resin, ultra-high-molecular-weight polyethylene based resin.

Abstract: A method for roller burnishing a cylindrical component part surface of a workpiece includes using a roller burnishing tool including at least one rolling element. The at least one rolling element is pressed by hydrostatic pressurization radially outwardly against the component part surface and is left to roll down on the component part surface by rotating the roller burnishing tool or the workpiece. The torque arising as a result of the friction between the at least one rolling element and the component part surface is detected and sent for evaluation.

Abstract: The subject invention provides for a device coupled to a machine for cutting and burnishing a surface of a work piece and a tool attachment assembly for the device. The device includes a cap movable between an engaged position preventing removal of a first modular insert from a cavity when in a cutting mode and a second modular insert from the cavity when in a burnishing mode and a disengaged position allowing independent removal of the first modular insert from the cavity when in the cutting mode and the second modular insert from the cavity when in the burnishing mode. The tool attachment assembly includes a biasing apparatus engaging a support to apply a first force to the support and a burnishing member with the support being rotatable relative to a modular insert in response to a reaction force.

Abstract: A fluidostatic rolling device (25) for surface treatment, with at least one rolling element (14), at least one fluidostatic mounting (15) by means of which the rolling element (14) is mounted, and at least one pressurised fluid supply (26) which is designed to feed a pressurised fluid to the mounting (15), wherein the mounting (15) is designed such that the rolling element (14) can be pressed against a workpiece surface (22) to be processed by means of the pressurised fluid. According to the invention, the pressurised fluid is a pressurised gas.

Abstract: A method of treating bearing rolling elements or bearing rings after a hardening and temper heat treatment is disclosed. The method may include treating the bearing rolling elements in a tumbling treatment and then in a duplex hardening treatment. The method may include treating the bearing rings in a peening treatment and then in a duplex hardening treatment. The duplex hardening treatment may also include at least one sequential process segment consisting of subjecting the bearing rolling element & rings to a nitriding process to increase the surface hardness and compressive residual stress. The combined two-step process produces a deep surface/sub-surface residual stress greater than the depth of the maximum operating von-Mises shear stress along with an ultra-hard surface with high magnitude of compressive residual stress. In so doing, the bearing ring and rolling elements will have significantly enhanced rolling contact fatigue resistance and resistance to surface imperfections and debris.

Abstract: A work roller (1) is detachably attached to a housing (2). The work roller (1) is positioned on a pin between a pin head (7) and a lid (20) allowing it to rotate freely, while the housing (2) provides a recess (6) for the deep rolling tool (1), a receptacle (10) for the pin head (7) and a receptacle (19) for the lid (20). The receptacle (10) for the pin head (7) is shaped like a subarea (11, 14) of a truncated cone and has a concentric collar (23) around the rotational axis (24) of the work roller (1) while the receptacle (19) for the lid (20) is shaped like a subarea (16, 17) of a circular cylinder.

Abstract: A method for preventing or arresting the development and propagation of cracks in the material surrounding a fastener. The method includes introducing compressive residual stresses in the material surrounding the fastener. The compressive residual stresses offset the high residual tensile and applied stresses which the material may be subjected to in operation and thereby prevent or arrest the development of cracks. Using the output of a sensor, the surface treatment apparatus is positioned relative to a fastener. A compression tool is impinged against the surface of the material adjacent to the fastener and rotated around the perimeter of the fastener thereby inducing a zone of compressive residual stress.

Abstract: Provided are a magnesium alloy sheet having improved formability at room temperature and a method for manufacturing same. According to one embodiment of the present invention, the method for manufacturing the magnesium alloy sheets having improved formability at room temperature is characterized by comprising a first pretreatment step of applying residual compression stress to the surface the magnesium alloy raw material.

Abstract: A tool for deburring cut edges on workpieces has a pressure body in the form of a rolling body, by means of which, as relative longitudinal movement of rolling body and workpiece takes place, pressure can be applied to the burr on the relevant cut edge in the direction towards the workpiece while the rolling body rolls along the cut edge. A machine for deburring cut edges on workpieces is provided with a tool of the above-mentioned kind. In the course of a process for deburring cut edges on workpieces, a rolling body is moved along the relevant cut edge with a rolling motion. In that movement, pressure is applied by means of the rolling body to the burr on the cut edge in the direction towards the workpiece.

Abstract: A burr removing method includes: pressing, by using a work pressing device (7), the upper surface of a work (W) around a work edge (WE), along which a burr occurs, so as to be relatively freely movable, the work (W) held on a work table in a plate material processing machine so as to be freely movable in X- and Y-axis directions; when the work (W) relatively moves with respect to the work pressing device (7) in the X- and Y-axis directions, vibrating a striker (35) vertically, the striker (35) provided at a position below the work pressing device (7) so as to be freely vertically movable; and, when the striker (35) moves upward, crushing the burr.

Abstract: A manufacturing method for providing a low-friction surface comprises providing (210) of a mechanical element. A tool is mechanically rubbed (212) against a surface of the mechanical element. A process liquid is provided (214) to a contact area between the mechanical element and the tool. The process liquid comprises a first element that is a refractory metal and a second element that is a chalcogen. The first and second elements are provided in a liquid substance. The mechanical rubbing is performed with a contact pressure that is between 1% and 100% of an ultimate strength of the mechanical element. The mechanical rubbing thereby causes a combined burnishing of the surface of the mechanical element and a deposition of a tribofilm on the surface of the mechanical element. The tribofilm comprises the first element and the second element.

Abstract: A cutting element adapted for removing a chip from a surface of a workpiece has at least one cutting edge defined by an intersection line between a rake and a relief surface and is formed with one or more workpiece deforming protrusions. At least a portion of the protrusions is spaced from the cutting edge such this portion protrudes, along a plane perpendicular to the relief surface and passing through the cutting edge, in a direction transverse to the relief surface beyond the cutting edge. At least the projecting portion of at least one of the protrusions is constructed so as to deform the workpiece before its contact with the cutting edge.

Abstract: A method of imparting deep compressive residual stress to an aerofoil, the method involves determining a stress map for the aerofoil for stress generated by Foreign Object (FOD) impact, a stress map for the aerofoil of high cycle fatigue, a stress map for the aerofoil of low cycle fatigue and determining a combined stress map by combining the stress map of FOD impact, the stress map of high cycle fatigue and the stress map of low cycle fatigue. A zone is then defined on the aerofoil from the combined stress map for receiving the deep residual compressive stress, and compressive residual stress imparted to the defined zone.

Abstract: A camshaft assembly may include a assembly and a shaft. The cam assembly may include a hollow structure with an interior surface and an exterior surface. A plurality of projections may be located on the exterior surface of the hollow structure. The interior surface of the cam assembly may define a recess axially aligned with at least one of the plurality of projections. At least one of the plurality of projections may define an undercut portion. The cam assembly may be coupled with the shaft.

Abstract: A method of inducing compressive residual stress of blading members integrally formed with a rotor. The method includes using a caliper-type burnishing tool such that the caliper arms of the tool are contoured and oriented for placing the burnishing elements on opposite sides of the blading member to be treated. The blading member is burnished to introduce a pre-determined pattern of residual compressive stresses in a selected area of the blade.

Abstract: Process for manufacturing a wheel rim in light alloy including the following operations: providing a rough wheel rim in light alloy, comprising a wheel disc and an annular portion, the annular portion including a first and a second bead defining a drop well having a first profile; processing the rough wheel rim, modifying the first profile in order to obtain a second profile being of a lower thickness than the first profile, at least at an intermediate portion of the drop well, characterised by including a finishing operation of a surface of the second profile intermediate portion by means of a compression action of said surface, the finishing operation leaving the low thickness substantially unchanged.

Abstract: A burnishing tool includes a bushing portion, a burnishing component connected to the bushing portion, and a detector disposed in the bushing portion, for measuring a burnishing force performed on the burnishing component.

Abstract: The present invention describes a method and an apparatus (12) for surface strengthening and/or smoothing of an integrally bladed rotor area (9) of a jet engine. The rotor area (9) can be connected to a device (13) and held by the latter inside the container (14) in a position equivalent to an at least approximately horizontal orientation of a rotary axis (15) of the rotor area (9). A space delimited by the container (14) and the rotor area (9) between a surface (17) of the rotor area (9) and that surface (18) of the container (14) facing the rotor area (9) is filled at least partially with strengthening and/or smoothing elements (19). A relative movement is generated between the surface (17) of the rotor area (9) and the strengthening and/or smoothing elements (19). The surface region (17) of the rotor area (9) to be strengthened and/or smoothed is at a distance from the surface (18) of the container (14) facing the rotor area (9).

Abstract: A method of processing media comprises bonding a high molecular weight first lubricant to media; loading and rotating the media in a burnishing device; applying a tape to the rotating media while applying a second lubricant to the tape, such that at least some of the second lubricant is transferred from the tape to the media; and evaporating substantially all of the second lubricant from the polished media within 24 hours. The second lubricant may comprise a low molecular weight, non-functional, free lubricant that does not bond with the media.

Abstract: There is disclosed a roller burnishing apparatus including a first member moved relative to an object to be burnished, a second member movable relative to the first member in a relative movement direction, a burnishing roller held by the second member such that the burnishing roller is rotatable, a biasing device which biases with a biasing force the second member relative to the first member in one of two opposite directions along the relative movement direction, and a pressing-force detecting device that detects a pressing force with which the burnishing roller is pressed against the object and which is based on the biasing force of the biasing device.

Abstract: A burnishing tool and method for providing a surface treatment along the surface of a work piece, the burnishing tool having a tool head comprising a bearing for supporting a rolling element and an encasement for supporting the bearing. The bearing is formed from a self-lubricating polymer such as, but not limited to, polytetrafluoroethylene based resin, ultra-high-molecular-weight polyethylene based resin.

Abstract: In a processing method of a slotted hole for processing a hole in a processed subject and further processing a slot intersecting the hole, a process for generating a compressive residual stress c is applied to an inner diameter portion of the hole before the slot is processed.

Abstract: A method for repairing a compressor blade of a turbine engine, the blade including a cat's tongue at the radial end thereof, the radial extension of which is less than a predefined nominal radial extension. The method includes elongating the cat's tongue via a cold-compacting operation applied to the walls of said tongue, such that the radial elongation thereof becomes greater than the nominal extension. The compacting operation is a roller-burnishing operation carried out by moving the end of the blade between two rollers having rectilinear generatrices and spaced apart by a distance smaller than the thickness of the cat's tongue, along the chord connecting the leading edge with the trailing edge thereof.

Abstract: The invention relates to a process for roughening metal surfaces to improve adhesion of layers which are thermally sprayed thereon, in that in a first process step recesses or depressions (2) are introduced into the surface in a material-detaching or material-removing treatment so that the protruding metal of the surface forms raised microstructures (3), in particular projections, ridges, protuberances or bumps, these microstructures being reworked in at least a second process step by shaping and/or breaking so that a significant proportion of the structures form undercuts (4) in relation to the surface.

Abstract: A work roller (1) is detachably attached to a housing (2). The work roller (1) is positioned on a pin between a pin head (7) and a lid (20) allowing it to rotate freely, while the housing (2) provides a recess (6) for the deep rolling tool (1), a receptacle (10) for the pin head (7) and a receptacle (19) for the lid (20). The receptacle (10) for the pin head (7) is shaped like a subarea (11, 14) of a truncated cone and has a concentric collar (23) around the rotational axis (24) of the work roller (1) while the receptacle (19) for the lid (20) is shaped like a subarea (16, 17) of a circular cylinder.

Abstract: A method of determining parameters for a burnishing operation includes: using a rolling burnishing element to burnish at least two segments on a selected surface of a material sample, the segments having a common width and overlapping each other by a preselected overlap value; measuring the resulting hardness of the surface; and selecting a working overlap value for a subsequent burnishing operation on a workpiece, based on the measured hardness.

Abstract: An operating method improves the running behavior of gearwheels negatively noticed upon gearwheel testing and is performed by a burnishing device. The gearwheels that were rejected from the production process may be optimized rapidly and in a targeted way so that they may be returned back into the production process. The tooth flanks of a gearwheel to be machined are, in a first method step, mechanically freed of particles adhering to the surfaces of the tooth flanks or slight protrusions protruding therefrom using a first gearwheel machining tool having a machining wheel coated with an abrasive agent. Subsequently, in a second method step in a second gearwheel machining tool known as a burnishing machine, the gearwheel is chucked between gearwheel-shaped rolling tools, the so-called burnishing wheels, and rolled without material abrasion.

Abstract: A method of reducing crack propagation in an airfoil includes: providing an airfoil having a root spaced apart from a tip, spaced-apart leading and trailing edges, a suction side extending from the leading edge to the trailing edge, and an opposed pressure side extending from the leading edge and the trailing edge, supporting the airfoil against bending loads; and burnishing the airfoil using a burnishing element, so as to create at least one burnished section of residual compressive stress, the at least one burnished section being located adjacent the leading edge and spaced from the leading edge by an offset distance selected so as to avoid deformation of the leading edge.

Abstract: A tool for deburring cut edges on workpieces has a pressure body in the form of a rolling body, by means of which, as relative longitudinal movement of rolling body and workpiece takes place, pressure can be applied to the burr on the relevant cut edge in the direction towards the workpiece while the rolling body rolls along the cut edge. A machine for deburring cut edges on workpieces is provided with a tool of the above-mentioned kind. In the course of a process for deburring cut edges on workpieces, a rolling body is moved along the relevant cut edge with a rolling motion. In that movement, pressure is applied by means of the rolling body to the burr on the cut edge in the direction towards the workpiece.

Abstract: Both the inner and outer circumferential surfaces of a coil spring are peened by passing sequential segments of the spring around offset pulleys mounted within a peening cabinet. As the spring is pulled around one of the pulleys, the coils fan out from the pulley to permit the peening media to impact portions of the inner and outer circumferential surfaces of the spring, and as the spring is pulled around the other pulley, the portions of the surfaces not peened as the segment traveled around the first pulley will be peened.

Abstract: The invention relates to a device for preparing the end faces of thin-walled jackets for welding, comprising a housing (1), on which an annular separator (2) is mounted, said separator containing at least two groups of elongated deformation elements (4, 6). The longitudinal axes of the deformation elements (4) of a first group are aligned radially in relation to the central axis of the separator (2) and the longitudinal axes of the deformation elements (6) of a second group are aligned at an acute angle (?) in relation to a radial through the central axis of the separator (2).

Abstract: A method of inducing compressive residual stress of blading members integrally formed with a rotor. The method includes using a caliper-type burnishing tool such that the caliper arms of the tool are contoured and oriented for placing the burnishing elements on opposite sides of the blading member to be treated. The blading member is burnished to introduce a pre-determined pattern of residual compressive stresses in a selected area of the blade.

Abstract: A burnishing tool including a tapered cam shaft including a camming surfaces having a planar spatial orientation substantially the same as the planar spatial orientation of sides of a pyramid, wherein respective keys respectively extend along respective camming surfaces of the tapered cam shaft, the keys having respective longitudinal axis of extensions parallel to the respective camming surfaces and lying in respective planes normal to the planar spatial orientations of the respective camming surfaces, wherein the camming surfaces are arrayed about a cam shaft axis that is normal to a plane that is parallel to a base of the pyramid. The burnishing tool further includes a burnishing assembly, the burnishing assembly includes segmented burnishing components including respective cammed surfaces positioned on the tapered cam shaft adjacent respective camming surfaces. These segmented burnishing components include mate with the cam shaft.

Abstract: A burnishing tool including a tapered cam shaft including a camming surfaces having a planar spatial orientation substantially the same as the planar spatial orientation of sides of a pyramid, wherein respective keys respectively extend along respective camming surfaces of the tapered cam shaft, the keys having respective longitudinal axis of extensions parallel to the respective camming surfaces and lying in respective planes normal to the planar spatial orientations of the respective camming surfaces, wherein the camming surfaces are arrayed about a cam shaft axis that is normal to a plane that is parallel to a base of the pyramid. The burnishing tool further includes a burnishing assembly, the burnishing assembly includes segmented burnishing components including respective cammed surfaces positioned on the tapered cam shaft adjacent respective camming surfaces. These segmented burnishing components include mate with the cam shaft.

Abstract: A method for assembling a part of a metal material and a part of a composite material, the junction of the two parts being achieved through a fastener having a substantially constant section and received in a first hole formed in the part of a metal material and a second hole formed in the part of a composite material. According to the disclosed embodiments and before assembling the aforementioned parts, the method includes: an expansion step for generating a field of compression stresses at the periphery of the first hole and locally in the material constituting the part of a metal material using an expansion tool; a single boring step for making the first hole and the second hole with a diameter Øfinal substantially larger than the diameter of the fastener in order to leave a gap between the inner walls of the holes and the outer surface of the fastener; and an assembling step for placing the fastener inside the holes for maintaining together the metal part and the composite part.

Abstract: An apparatus and method for increasing the operating life of a rotating gear element including a plurality of outwardly-projecting gear teeth each having an involute profile, with each gear tooth having a pair of flanks and a pair of generally semi-circular root portions. A ring tool having a plurality of hardened, inwardly-projecting burnishing teeth is employed to plastically deform only the root portions of the gear element being formed, while avoiding contact with the flanks as the gear element is passed through the ring tool. The ring tool also includes a plurality of broaching surfaces or cutting edges for removing excess stock material from the surfaces of the root portions. The ring tool increases the compressive residual stresses in the root portion of the gear element being formed, thereby creating an optimal residual stress profile and greater bending strength within the root portion of the gear element.

Abstract: A method and an apparatus for performing the method of inducing compressive residual stress in blading members integrally formed with a rotor. The method includes using a caliper-type burnishing tool such that the caliper arms of the tool are contoured and oriented for placing the burnishing elements on opposite sides of the blading member to be treated. The blading member is burnished to introduce a pre-determined pattern of residual compressive stresses in a selected area of the blade.

Abstract: In a processing method of a slotted hole for processing a hole in a processed subject and further processing a slot intersecting the hole, a process for generating a compressive residual stress c is applied to an inner diameter portion of the hole before the slot is processed.

Abstract: A method and an apparatus for performing the method of inducing compressive residual stress in blading members integrally formed with a rotor. The method includes using a caliper-type burnishing tool such that the caliper arms of the tool are contoured and oriented for placing the burnishing elements on opposite sides of the blading member to be treated. The blading member is burnished to introduce a pre-determined pattern of residual compressive stresses in a selected area of the blade.

Abstract: A burnishing tool including a tapered cam shaft including a camming surfaces having a planar spatial orientation substantially the same as the planar spatial orientation of sides of a pyramid, wherein respective keys respectively extend along respective camming surfaces of the tapered cam shaft, the keys having respective longitudinal axis of extensions parallel to the respective camming surfaces and lying in respective planes normal to the planar spatial orientations of the respective camming surfaces, wherein the camming surfaces are arrayed about a cam shaft axis that is normal to a plane that is parallel to a base of the pyramid. The burnishing tool further includes a burnishing assembly, the burnishing assembly includes segmented burnishing components including respective cammed surfaces positioned on the tapered cam shaft adjacent respective camming surfaces. These segmented burnishing components include mate with the cam shaft.

Abstract: A device and a method are provided to allow a user to ream a hole to an accurate final diameter as desired, and at the same time, to cold work the hole to induce a beneficial residual stress that will enhance the life of the component by retarding the onset and growth of fatigue cracks in the hole. The basic design of the device has an elongated body having a forward end portion to extend through a hole to be reamed and cold worked, a reamer section formed on the circumference of the forward end portion to enlarge the hole, and a burnishing section formed on the circumference of the elongated body adjacent to the reamer. The burnishing section is operative to upset the material around the hole, so as to result in a residual stress beneficial to the hole. The reamer section is in the form of a plurality of cutting edges extending from a tip of the elongated body, while the burnishing section is also in the form of a plurality of cutting edges adjacent to the reamer section along the elongate body.