Abstract: A method for manufacturing a thin film magnetic head includes a step of preparing a wafer with a thickness greater than a desired slider length for the magnetic head, a step of forming a plurality of thin film magnetic head elements on one surface of the wafer, a step of slicing the wafer to obtain a plurality of bars so that each of the bars includes a plurality of the thin film magnetic head elements, and a step of longitudinally cutting each of the bars in parallel with a first side face of the bar, on which the thin film magnetic head elements are formed, to remove a portion of the bar at the side of a second side face which is opposed to the first side face so that a length of the bar becomes equal to the desired slider length for the magnetic head.

Abstract: A contact member according to the invention effectively controls the production of sparks even at a high current, has a simple structure and is appropriate for use as a small contact brush as in a micromotor. A method of manufacturing a strip material for producing the contact member, the strip material being provided with a surface metal layer having a desired configuration which can be easily manufactured continuously, precisely and in large quantities with a high yield of contact members. Each of the contact members comprises a metal base plate and a sintered metal layer formed on a surface of the metal base plate. The contact member is cut from the strip material, which is manufactured by first printing a metal paste on desired positions on a metal base strip and then sintering the metal paste. The sintered metal layer is firmly joined to the metal base strip by diffusion bonding.

Abstract: Disclosed is a method of making capsules of dehydrated sludge which can omit conventionally required unit operations, reduce or eliminate the cost of the equipment and power, heat energy and consumables required for operation, and assures simple operation. The method includes the steps of shaping a steel strip into the form of a channel, supplying sludge into the channel formed in the previous step, shaping the channel formed steel strip with the sludge charged therein such that it has practically a circular cross-section to enclose the sludge, pressing and crushing an outer periphery of a steel tube shaped in the previous step to form a constriction, pressing and cutting the constriction and repeating series of the above-described steps.

Abstract: There is disclosed a method of providing an elongated stock; producing a wafer comprising the steps of processing one end face of an elongated stock to form a first flat surface; cutting through one end portion of the stock transversely by a cutter to provide a slice of a predetermined thickness having opposite side faces defined respectively by the first flat surface and a cut surface subjected to the cutting; and processing the cut surface of the slice to form a second flat surface, using the first flat surface as a reference surface, thereby providing the wafer.

Abstract: The machine tool comprises one or several modules comprising a rigid chassis formed of a lower tubular frame (11) and an upper tubular frame (12). The lower frame forms a case containing a lubricating unit and an apparatus for the removal of chips (17). The upper frame (12) has the form of a prism of which two sides (18 and 19) in the form of isoceles triangles are connected by a connecting beam (20) of square section whose faces are inclined at 45.degree. with respect to the vertical. A mobile swivel support (23) is disposed astride the connecting beam (20). This swivel support carries two machining units (24 and 25) mounted symmetrically with respect to the axis (27) of a bar of raw material. Each machining unit comprises a spindle (28) actuated by a motor (29) and a device for displacing the spindle along three axes. The swivel support (23) may be turned around on the beam (20). It may also be prepared beforehand and programmed on a module outside the machine.

Abstract: To make vane airfoils for an axial flow compressor metal strip is first contour rolled to a cross section comprised of two opposing airfoils separated by a center rib, where one of the faces of the strip is kept planar. The rib is used to guide the strip into dies where it is notched and slotted to define individual airfoils. Next, die stamping makes concave the planar surface of each airfoil.

Abstract: A method and apparatus for making plug-in fuse assemblies utilizing a strip of fuse metal having longitudinally spaced blank portions from which individual plug-in fuse elements are to be formed, each blank portion having corresponding portions spaced transversely of the length of the strip from which said fuse link portions, on the one hand, and at least said terminal blade portions, on the other hand, of a plug-in fuse element is to be formed. The strip of fuse metal is advanced past punch and die assemblies which form in each blank portion of the strip a pair of parallel confronting terminal blade portions and current-carrying extensions interconnected by a fuse link portion.

Abstract: A miniature plug-in fuse assembly is provided in which a pair of conductive legs and a fuse link interconnecting them are integrally formed from fusible metal. An insulating casing wholly encloses the fuse link and a portion of the conductive legs, the casing having a hollow body with a cover which does not extend beyond the body in its longer dimension. The cover is secured to the body by a retaining arrangement employing the ends of the conductive legs, which also provides for the insertion of a test current to test the fuse link. Other ends of the legs extend through the body to provide plug-in members. The legs are fastened to the body by protruding lugs on the plug-in members and projecting stops on the portion of the legs in the casing. A method for making the fuse assembly of this invention involves a series of die stamping steps to form the legs and fuse link from a continuous strip of fusible metal and mounting the legs and fuse link in the casing.

Abstract: An assembly of a universal joint member and a shaft formed of fibre reinforced synthetic resin material is made by establishing an adhesive connection between the shaft and a connecting member, and subsequently welding the connecting member to the universal joint member. The connecting member may be adhered to the shaft by incorporating it in the structure of the shaft as the shaft is manufactured.

Abstract: A method for making plug-in fuse elements of different desired fuse ratings comprising the steps of providing a blank of fuse metal which is initially provided throughout its length with a continuous portion of reduced thickness having a fixed thickness dimension for making fuses of a variety of fuse ratings, and blanking the blank of fuse metal to contain a pair of laterally spaced terminal blade portions, current carrying extensions thereof and an interconnecting fuse link portion of reduced thickness having a fixed thickness dimension located in a platelike body of a plug-in fuse element. The interconnecting fuse link portions of fixed reduced thickness dimension, provided by the blanking of the blanks of fuse metal are arranged in desired locations and desired configurations including width and length dimensions, to provide the different desired fuse ratings.

Abstract: A method for making a plug-in fuse assembly like that disclosed and claimed in U.S. Pat. No. 3,909,767, granted Sept. 30, 1975 for Miniature Plug-In Fuse having different desired fuse ratings. The method comprises the steps of providing a strip of fuse metal which is initially preferably provided throughout its length with a continuous longitudinally extending portion of reduced thickness having a fixed thickness dimension and from which fuse link portions of fuse elements are to be stamped. Various selected areas of the strip, those which preferably are not the portions of reduced thickness and from which the terminal portions of the fuses are to be formed, are covered with a non-oxidizable conductive coating, preferably tin plating.

Abstract: This method is particularly suited for practice on a multiple spindle screw machine in which each work spindle carries a length of bar stock. The work end of each bar is formed, sized and drilled in a conventional manner to form thereon a wheel shaped workpiece which is then rotated between two thread dies to form diagonal grooves in its periphery. The work is then subjected to two successive broaching operations which cut grooves transversely of the lands formed by the threading dies. When the work has entered the bore of the second broaching tool, the tool is rotated slightly relative to the work to upset the teeth so that their sharp cutting edges are caused to face outwardly.

Abstract: A method is disclosed for making a plug-in fuse assembly disclosed and claimed in co-pending application Ser. No. 432,980, now U.S. Pat. No. 3,909,767, Jan. 14, 1974 for Miniature Plug-In Fuse.

Abstract: A method for manufacturing an oil seal element from polytetrafluoroethylene and the like. A tubular billet of polytetrafluoroethylene or the like is provided with an outer cylindrical surface of the desired diameter and an inner cylindrical surface approximating but slightly smaller than the desired diameter, and an end wall is faced off perpendicular to the cylindrical surfaces. A series of washers of a desired thickness is then sliced from the billet. The flat washer is then first assembled with a metal case and then a desired hydrodynamic shape, such as a spiral groove, is coined in. Preferably, the inner pierce is completed at this time. Each washer may then be formed under pressure to permanently deform the radially inner portion thereof to a frustoconical shape. The assembled seal may be held on a shaft-size mandrel during application of a coating to the metal case.