Abstract: A vehicle bumper assembly includes a bumper reinforcement member, a corner bracket and a biasing member. The bumper reinforcement member has a first lateral end section, a second lateral end section, an outboard facing side extending between the first and second lateral end sections and an inboard facing side with a vehicle mounting structure. The corner bracket is pivotally supported to the first lateral end section of the bumper reinforcement member proximate the inboard facing side. The biasing member extends between the outboard facing side of the bumper reinforcement member and an outboard side of the corner bracket. The biasing member biases the corner bracket outwardly relative to the vehicle mounting structure to a normal rest position for absorption of low speed impact energy.

Abstract: A materials handling vehicle incorporates a mechanical lift including a horizontal extension and a vertical back. The vehicle has a protective bumper designed for engaging and protecting materials carried by the vehicle. The protective bumper includes a base located on the vertical back of the lift. A compressible, resilient body is located adjacent the base, and is adapted for absorbing impact of materials loaded onto the lift.

Abstract: Underrun protection method and arrangement for a vehicle including a frame, an impact element arranged in a position corresponding to an anticipated stress from a force in the event of a possible collision with another vehicle. At least one connecting element is provided by way of which the impact element is fixed to the frame. The impact element includes an upper transverse beam and a lower transverse beam fixed to the upper transverse beam. Another aspect of the invention is the arrangement's unique assemblage.

Abstract: An automobile bumper system including an isolator disposed adjacent a cross beam of an automobile frame, and a fascia disposed adjacent the isolator to substantially cover the isolator. A plurality of fascia support anti-rattle springs may be mounted to the isolator and disposable in contiguous engagement with the fascia for maintaining the fascia adjacent the isolator in a fascia predetermined position and further biasing the fascia away from the isolator to the fascia predetermined position. The fascia support anti-rattle spring may include an end mounted to the isolator and an engagement detent for contiguously engaging the fascia and thereby biasing the fascia away from the isolator to the fascia predetermined position.

Abstract: A bumper for a vehicle for operation on the ground is provided having being formed of superplastic aluminum. The method for making and assembling bumpers made of superplastic aluminum is also set forth. Instructions regarding the tooling needed to manufacture the bumper, as well as the metallurgy and processes, are provided. It is emphasized that this abstract is provided to comply with the rules requiring an abstract that will allow a searcher or other reader to quickly ascertain the subject matter of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims.

Abstract: A method of manufacturing an impact absorbing device has following steps: a) providing a matrix volume (101); b) providing a tape-like device (107) with elongated metal elements; c) press-molding the matrix volume (101); d) attaching said tape-like device (107) to the press-molded matrix volume (101). This two-step approach allows more freedom in the design of the impact absorbing device and complex structures can be obtained.

Abstract: An energy absorber includes a base flange and elongated crush boxes that to form a substantially continuously face surface on the energy absorber. Back straps are attached across a back of the crush boxes to prevent unacceptable spreading of the side walls of the crush boxes during an impact. The back straps can be integrally formed when the energy absorber is molded, and can include a living hinge at one end and a free end that can be bent over and snap attached during post-molding assembly without additional secondary operations. Alternatively, a separate wall-stabilizing thermoformed component is sandwiched between the energy absorber and beam.

Abstract: An energy management system comprising a longitudinally extending beam including a first beam portion and a second beam portion. A first one of the first beam portion and the second beam portion has a first face, a first side wall and a second side wall. A second one of the first beam portion and the second beam portion has a second face. The first side wall has a first U-shaped section spaced from the first face and the second side wall has a second U-shaped section spaced from the first face. The first side wall rolls to enlarge the first U-shaped section and the second side wall rolls to enlarge the second U-shaped section during an impact force directed against the first face of the first beam portion or the second face of the second beam portion.

Abstract: A method for making an automobile assembly having a moulded plastics structural member and a reinforcing member in which a polymerizable adhesive is employed to bond the two members together and an automobile assembly having a bonded structural member and a reinforcing member. The assembly is suitably used as a “front end carrier” or a bumper system in an automobile.

Abstract: An energy absorbing bumper (10) includes a back plate (11) which is adapted to be attached to a vehicle. An elastomeric module (12) includes an impact face (13) and upper and lower rails (14, 15) extending from the impact face (13). One or more metallic inserts (30) are molded into the rails (14, 15). Each insert (30) includes a plurality of longitudinally extending, laterally spaced bars (31) which intersect a plurality of laterally extending, longitudinally spaced bars (32) to form adjacent rows of openings (33, 34). A fastener (17) extends through at least one of the openings (33, 34) in each insert (30) to attach the rails (14, 15) to the back plate (11). The inserts (30) minimize the possibility of shearing of the module (12) at the area of fasteners (17).

Abstract: A bumper system for mounting to a frame assembly of a motor vehicle at one end of the motor vehicle includes a bumper beam and an energy absorber. The bumper beam includes an upper beam wall, a lower beam wall, and a central beam wall between the upper and lower beam walls. The energy absorber is mounted to the bumper beam and includes an upper absorber wall, a lower absorber wall, and a central absorber wall between the upper and lower absorber walls. The energy absorber has a height that is greater than a height of the bumper beam such that the upper absorber wall is spaced upwardly above the upper beam wall and the lower absorber wall is spaced downwardly below the lower beam wall.

Abstract: The invention relates to a polymer energy absorber and a bumper system for motor vehicles, said system absorbing the kinetic energy released during collisions with motor vehicles. According to the invention, polymer energy absorbers are integrated into a bumper system.

Abstract: A bumper absorber for protecting pedestrians is formed into a W-shaped cross-sectional configuration, as taken along a direction which is orthogonal to a longitudinal direction of the bumper absorber. The W-shaped cross sectional configuration has portions in which a front notch portion, an upper rear notch portion, and a lower rear notch portion overlap with one another in a vertical direction of a vehicle. Ribs are formed respectively at the upper rear notch portion and the lower rear notch portion, and a triangular notch is formed from a vehicle rear side at each of the rib. Further, the ribs 30 are formed at the upper rear notch portion and the lower rear notch portion so as to be separated from each other at predetermined intervals in a longitudinal direction of the bumper absorber, namely, in a transverse direction of the vehicle. With this structure, a rise in impact load acting on a pedestrian who is hit by a bumper can be controlled.

Abstract: The composite structure of the invention comprises a metal insert (10) having a shaped core (12) of chosen profile, possessing two opposed marginal regions (18), and a plastic reinforcement (28) overmolded on at least part of the insert. The core (12) of the insert includes at least one deep-drawn portion (24) which extends in a generally transverse direction with respect to at least one of the marginal regions (18) of the core, whereas the reinforcement (28) includes at least one reinforcing element (32) which covers the deep-drawn portion (24) and which connects two end regions (30) of the reinforcement (28) covering the two marginal regions (18) of the core, respectively. Application particularly to motor vehicle front faces.

Abstract: The invention provides an impact absorbing member of a motor vehicle which can correspond to an energy caused by a low impact value (5 kN or lower) as well as absorbing an energy caused by a high impact value (20 kN or higher) at a time of being collided with and brought into contact with the other motor vehicle or the other body, can secure a desired impact absorbing performance even in the case that a thickness of an impact absorbing member is limited, is particularly excellent in an impact absorbing performance just after an impact is applied, and is excellent in a functionality and a styling characteristic which can maintain a high impact absorbing performance. An impact absorbing member (1, 11) of a motor vehicle is interposed between a bumper facia (2, 12) and a vehicle body so as to absorb an impact, and is constituted by a bumper beam (3, 13) arranged in a side of the vehicle body, and a hollow body (4, 14) arranged in a side of the bumper facia (2, 12).

Abstract: A bumper for a motor vehicle includes a cross member disposed transversely to side rails of a motor vehicle frame and having a U-shaped cross section with a wall and two legs extending from opposite ends of the wall. The cross member is supported via integral crash boxes against the side rails. Each crash box has a cross member proximal end which abuts against the wall of the cross member, and includes vertical legs and horizontal legs to define a casing-like configuration. The wall of the cross member is formed in an area of the cross member proximal end of the crash box with a depression which extends in a direction of the crash box, with the vertical legs of the crash box joined at the cross member proximal end to the wall of the cross member, and with the horizontal legs of the crash box spaced from the wall of the cross member by a distance.

Abstract: An impact-absorbing member includes tabular ribs extending in a direction orthogonal to an impact load input direction, and disposed spaced apart in the impact load input direction and parallel to one another; and a load transmitting member connected with width-wise opposite ends of the respective tabular ribs to extend between the tabular ribs on a diagonal with respect to the impact load input direction, for transmitting to each of the tabular ribs an impact load in a form of tensile load directed in a lateral direction, wherein differing levels are established for at least one of: tensile stiffness in the plurality of tabular ribs per se; and transmission efficiency of the tensile load by the load transmitting member, so that load-deformation characteristics of some of the plurality of tabular ribs differ in the impact load input direction.

Abstract: An apparatus and associated method is disclosed for introducing a curvature or sweep into a previously rolled-formed elongated thin-wall metal beam with a closed box cross section. A plastic insert is placed inside the elongated straight beam. The curvature is introduced by forming the beam in a press where the upper and lower tools come in contact with the outside of the beam. The two sides of the cross section of the beam will rotate inward in a symmetrical way, while the beam is formed in the longitudinal direction to the designed curvature. The plastic insert rotates and bends inside the beam, providing internal support to keep the cross sections of the beam uniform, and to ensure the forming of the beam to the predetermined curvature without buckles or wrinkles.

Abstract: A bumper system includes a bumper beam having a face and ends, and an energy absorber mounted on the face. The energy absorber has a one-piece injection-molded non-foam piece with box sections and interconnecting straps, and a one-piece or multi-piece foam component securely insert-molded onto the injection-molded non-foam piece. Different foam molds can be used to form differently shaped front surfaces on the foam component. By this arrangement, different energy absorbing systems are provided for vehicles, such as to satisfy the need for different styling and shapes, while still using the same non-foam piece. By this arrangement, the energy absorber is a single unit that can be handled and attached to the bumper beam. At the same time, capital investment in molding dies and tooling is reduced.

Abstract: A bumper cover assembly includes a resin panel, a fastener and a retainer. The panel has an inner surface. The fastener extends outwardly from a vehicle body. The retainer is fixedly secured to the inner surface of the resin panel. The retainer includes a hole for receiving the fastener therethrough, so as to fixedly secure the resin panel to the body of the vehicle.

Abstract: A structural component for mounting in a lower region of a motor vehicle bumper arrangement comprises a longitudinal dimension and is constructed in cross-section such that its spring characteristic in relation to bending stress in a direction (x) substantially at right angles to its longitudinal dimension corresponds substantially to the spring characteristic of a part of the bumper arrangement located above and adjacent to the structural component.

Abstract: A front bumper beam for a vehicle comprises a hat profile (11,15) with a cover (10) and it has its cover facing forwards. The beam has a central portion (22) with lower profile than its side portions (20,21) and, as distinguished from the side portions, this lower central portion (22) has a reinforcement in the form of a bent edge (23,24) on at least one of the side flanges (14,15) of the hat profile.

Abstract: Bumper assemblies for vehicles include multiple spaced apart layers formed of a polymeric material. In one embodiment, the polymeric layers are arranged such that a thickness gradation of the layers exists, wherein the thinnest layers are positioned to provide (and absorb a portion of the kinetic energy associated therewith) the initial impact surface. In another embodiment, the polymeric layers are arranged such that a modulus property gradation of the layers exists, wherein the layers having the lowest modulus property are positioned to provide the initial impact surface. Since the bumper assembly is formed of polymeric materials, the resulting mass is approximately one half that of a conventional bumper assembly. Moreover, the polymeric bumper assembly can be easily extruded and is recyclable.

Abstract: The present invention discloses a bumper absorber that is provided on an automobile between a bumper reinforcement and a bumper fascia, comprising a first energy absorbing portion formed by foaming a resin molded material; the first energy absorbing portion extending from the bumper reinforcement toward the bumper fascia; a second energy absorbing portion formed by a resin molded material; the second energy absorbing portion extending from the bumper reinforcement toward the bumper fascia at a position where a space that permits buckling is formed between the first energy absorbing portion and the second energy absorbing portion on the bumper reinforcement side; a crosslinking portion disposed facing a vehicle interior side of the bumper fascia; and the crosslinking portion fastening the first energy absorbing portion and the second energy absorbing portion together while sealing an opening between the first energy absorbing portion and the second energy absorbing portion on the bumper fascia side.

Abstract: A system is provided for absorbing energy from impacts to a vehicle, the system comprising: a blow molded energy absorbing member. The member including first and second opposing walls, at least one rib or a pair of ribs disposed between said first and second opposing walls, the rib(s) comprising the first and second opposing walls dented toward other wall with top end part either welded or separated with specified interval. In one embodiment, the energy absorbing member is formed of thermoplastics composed of a polyolefin based resin and 50 to 75% weight of an amorphous resin.

Abstract: An exemplary interlocking bumper for mounting to frame rails of a vehicle is illustrated with a respective first bumper mounting receptacle coupled to each frame rail, such as by a frame rail mounting bracket. The interlocking bumper can further include a center bumper reinforcement that includes projections that are insertable into the first bumper mounting receptacles. Each projection of the center bumper reinforcement can define a second bumper mounting receptacle. Furthermore, the interlocking bumper can include first and second end cap bumper reinforcements each including a projection that is insertable into one of the second bumper mounting receptacles.

Abstract: A bumper system having a bumper running transverse to the longitudinal direction of a vehicle and at least one connecting element mounted thereon for the purpose of attaching the bumper to a vehicle, in particular to a longitudinal beam of a passenger car. The connecting element is a multi-chamber extruded section of metal with longitudinal axis running in the longitudinal direction of the vehicle. The connecting element is in the form of a safety element which, under impact, absorbs impact energy by compressive deformation. For the purpose of connecting a towing device, an attachment member is provided that is situated in one of the hollow chambers of the connecting element.

Abstract: A bumper absorber for protecting pedestrians (20) is formed into a W-shaped cross-sectional configuration, as taken along a direction which is orthogonal to a longitudinal direction of the bumper absorber. The W-shaped cross sectional configuration has portions in which a front notch portion (22), an upper rear notch portion (24), and a lower rear notch portion (26) overlap with one another in a vertical direction of a vehicle. Ribs (30) are formed respectively at the upper rear notch portion (24) and the lower rear notch portion (26), and a triangular notch (32) is formed from a vehicle rear side at each of the rib (30). Further, the ribs 30 are formed at the upper rear notch portion (24) and the lower rear notch portion (26) so as to be separated from each other at predetermined intervals in a longitudinal direction of the bumper absorber, namely, in a transverse direction of the vehicle. With this structure, a rise in impact load acting on a pedestrian who is hit by a bumper can be controlled.

Abstract: A bumper system includes a tubular beam and a thermoformed energy absorber with crush boxes formed into a base flange, such as by vacuum or thermoforming processes. The crush boxes have planar energy-absorbing sidewalls a depth of about 10 mm to 35 mm, wall thicknesses of about 1 mm to 3 mm, and are formed from polyethylene or other thermoform materials having a memory. The base flange can include thermoformed features engaging recesses in the beam, and is combinable with injection-molded or foam energy absorbers for design flexibility. In one form, the energy absorber includes a thermoformed first sheet forming crush boxes and a second sheet bonded to the first sheet to define apertured air pockets. A method of manufacture includes providing a plurality of separately usable thermoformed energy absorbers which can be used in conjunction with a common vehicle structure to vary the absorption characteristics of a vehicle bumper.

Abstract: A bumper system includes a beam having mounts adapted for mounting the beam to a vehicle, and a thermoformed energy absorber positioned on a face of the beam for distributing impact energy prior to deformation of the beam. The bumper system further includes a fascia support having a first section with a rear concave surface matably engaging a front surface of the energy absorber and a second section with fascia attachment structure adapted for securing a fascia to the fascia support in a supported position. By constructing different fascia supports, different fascia can be supported on the same beam and energy absorber combination, thus saving tooling costs and reducing the number of different parts that must be inventoried.

Abstract: A vehicle body structure is provided that includes a vehicle body panel and a mounting bracket fixedly attached to the vehicle body panel. The vehicle body panel includes a main panel portion defining an exterior fascia surface of a vehicle and a panel mounting flange extending from the main panel portion. The mounting bracket includes a bracket attachment portion arranged to overlie the panel mounting flange and to extend beyond a free end of the panel mounting flange such that a fastening structure of the bracket attachment portion is located beyond the free end of the panel mounting flange of the vehicle body panel. Preferably, the vehicle body panel has other vehicle panels such as a fender panel and/or a wheel housing liner panel attached to the vehicle body panel via the mounting bracket. Preferably, the vehicle body panel is an elongated bumper fascia panel.

Abstract: A bumper beam includes a metallic center beam mounted with a plurality of vertical members each integrally crossed by a horizontal member. A plastic outer beam encompasses an external side of the center beam and a plurality of ribs are mounted at the outside of the plastic outer beam. The bumper beam features of a bumper beam needed in times of a low speed collision and a high speed collision between the vehicle and a pedestrian. As a result, injuries to the pedestrian can be reduced during the low speed collision and an impact absorption performance of the vehicle can be maximized during the high speed collision. Thereby, safety of the pedestrian and occupants inside the vehicle are increased.

Abstract: A vehicle bumper is disclosed that includes a first vehicle mounting member, a second vehicle mounting member and an elongated energy absorbing structure. The first and second vehicle mounting members are configured to be attached to a vehicle at horizontally spaced apart locations and to support the vehicle bumper. The elongated energy absorbing structure is movably attached to both of the vehicle mounting members to linearly deform and torsionally deform with respect to the mounting members in response to a vehicular impact. The vehicle bumper absorbs energy linearly and torsionally in response to vehicular impact.

Abstract: A front bumper structure for a vehicle, which protects not only the vehicle and passengers in the vehicle when the vehicle collides with another vehicle or object, but also a pedestrian when the vehicle collides with a pedestrian. Since a lower reinforcing member is protruded directly from a bumper cover and at most two carrier-connected portions are formed on the bumper cover, the front bumper structure reduces its weight due to the omission of any stiffener, reduces the production costs due to the reduction in material costs, decreases the man-hours in the manufacturing of the front bumper structure, and increases the safety of the pedestrian due to the use of a horizontal reinforcing rib rigidly supporting the corner portions of the bumper cover.

Abstract: A bumper for a vehicle comprises a hollow tubular beam, and has two side rail mounting portions and a front impact portion disposed between and formed continuously with the side rail mounting portions. The front impact portion includes an initial impact region and two additional deforming regions, with the initial impact region being disposed between the additional deforming regions. The initial impact region has top and bottom surfaces that are generally flat and the additional deforming regions each have top and bottom surfaces that are generally convex.

Abstract: A bumper system for an automobile vehicle includes, in an exemplary embodiment, a beam configured to attach to the vehicle, and an energy absorber coupled to the beam. The energy absorber includes a body, an upper crushable member extending from the body, and a lower crushable member extending from the body and spaced apart from the upper crushable member. The upper and lower crushable members each include an upper transverse wall, a lower transverse wall, and an outer wall. Each upper transverse wall and each lower transverse wall includes alternating solid portions and open portions. Each solid and open portion extends from the body to the outer wall of a crushable member. The solid portions of the lower transverse wall of the upper crushable member are aligned with the open portions of the upper transverse wall of the lower crushable member.

Abstract: An article comprises a plurality of auxetic structures wherein the auxetic structures are of size greater than about 1 mm. The article also comprises at least one cell boundary that is structurally coupled to the auxetic structures. The cell boundary is configured to resist a deformation of the auxetic structures. An automotive energy absorber comprises a plurality of auxetic structures wherein the auxetic structures are of size greater than about 1 mm.

Abstract: A bumper system for a vehicle comprises a beam having a face and having mounts adapted for mounting to a vehicle frame, and an energy absorber engaging the face and having end sections located outboard of ends of the beam, the energy absorber being made of a structural engineering polymeric material and the end sections having flat top surfaces for forming steps outboard of the ends of the beam.

Abstract: A bumper system includes a high-strength metal B-shaped beam with miter-cut end sections, a front center energy absorber, and a pair of energy-absorbing end pieces that nestingly engage front outer ends of the beam. By this arrangement, the bumper system with energy absorbers forms an impact system capable of providing good corner impact resistance. The energy-absorbing end pieces act as a low-cost and lightweight extension to the beam, and absorb energy so as to lessen intrusion and decrease the energy that is transmitted into the frame rails of the vehicle.

Abstract: A system is disclosed for absorbing impact energy to a vehicle. The system provides first and second blow molded thermoplastic energy absorbing members, each of the energy absorbing member having opposing first wall and a second walls, at least one rib disposed within each energy absorbing member, that rib being integrally molded from at least the first wall. Also provided is a joint whereby the rib attaches to the second wall such that the first and second energy absorbing members absorb an impact energy. The first and second energy absorbing members are aligned such that the impact energy is distributed between the energy absorbing members and is absorbed by the energy absorbing members.

Abstract: A vehicle bumper system includes a beam, and an energy absorber with top and bottom horizontal sections and a mid-horizontal section. The horizontal sections form top and bottom nose portions that are semi-rigid but initially collapsible with a parallelogram motion that shifts the top and bottom portions vertically up (or down) upon impact. Horizontal impact forces are converted in part to vertical forces during an initial stroke of a frontal impact, “catching” an impacted human being. Then during a further continuing impact stroke, the top and bottom horizontal sections provide a “throwing” action. End sections of the energy absorber extend around ends of a bumper beam, forming a collapsible corner that, during impact, initially absorbs energy at a low rate to “catch” a person, and then develops increasing lateral forces that “throw” the person during a continuing impact stroke.

Abstract: A vehicle bumper system includes a beam, and an energy absorber with top and bottom horizontal sections and a mid-horizontal section. The horizontal sections form top and bottom nose portions that are semi-rigid but initially collapsible with a parallelogram motion that shifts the top and bottom portions vertically up (or down) upon-impact. Horizontal impact forces are converted in part to vertical forces during an initial stroke of a frontal impact, “catching” an impacted human being. Then during a further continuing impact stroke, the top and bottom horizontal sections provide a “throwing” action. End sections of the energy absorber extend around ends of a bumper beam, forming a collapsible corner that, during impact, initially absorbs energy at a low rate to “catch” a person, and then develops increasing lateral forces that “throw” the person during a continuing impact stroke.

Abstract: A bumper system includes a tubular beam and a thermoformed energy absorber with crush boxes formed into a base flange, such as by vacuum or thermal forming processes. The crush boxes have planar energy-absorbing sidewalls a depth of about 10 mm to 35 mm, wall thicknesses of about 1 mm to 3 mm, and are formed from polyethylene or other thermoform materials having a memory. The base flange can include thermoformed features engaging recesses in the beam, and is combinable with injection-molded or foam energy absorbers for design flexibility. In one form, the energy absorber includes a thermoformed first sheet forming crush boxes and a second sheet bonded to the first sheet to define apertured air pockets. Related methods of manufacture and impacting are also included.

Abstract: An impact beam as subject of the invention comprises a polymer matrix and a metal reinforcing structure for impact reinforcement, which metal reinforcing structure comprises at least one woven fabric. The woven fabric comprises metal cords being essentially parallel to each other, and the metal cords are bond to the polymer matrix, so that a load can be transmitted directly between the polymer matrix and the metal cords.

Abstract: A bumper for a motor vehicle includes an outer bumper part and an inner bumper part. Inner bumper part includes a base part and at least one side crosspiece situated at an angle thereto. Repair costs, e.g., in response to collisions at low speeds, may be reduced. For this purpose, the region of the transition from base part to side crosspiece is designed so that when a force is applied to the bumper, the deformation of the inner bumper part takes place in a predetermined direction.

Abstract: The present invention provides a bumper reinforcement comprising a body having a upper plate, a front plate connected with a front end of the upper plate and extended downward, and a lower plate connected with a lower end of the front plate; towers, each of which including a base plate provided in a rear part thereof to be mounted on a body frame of a vehicle and a lateral plate formed at one end of the base plate to be connected to the body; and a connecting part to connect the body and the towers, wherein the front plate of the body has a upper part, a lower part and a middle part, and the connecting part comprises parallel parts to connect the upper and lower parts of the front plate of the body with a front end of the lateral plate of the tower, and a slant part to connect the middle part of the front plate of the body with a rear end of the lateral plate of the tower.

Abstract: A vehicle bumper is formed using fluid pressure such that the bumper is characterized by a curvature. The bumper preferably includes an upper bumper bar portion and a lower bumper bar portion that are interconnected. The bumper is also preferably connectable to a pair of upper rails and a pair of lower rails so that an impact load is distributable between the upper rails and the lower rails. The bumper preferably includes an inner panel and an outer panel. A method of forming a bumper is also provided. The method includes subjecting a metal blank to fluid pressure to form a bumper having a shape characterized by a curvature.

Abstract: A bumper beam and method of manufacture which includes roll-forming the bumper beam with a constant longitudinal cross section, and then reforming the roll-formed beam to form a tubular bumper beam having a constant area. The bumper beam area is designed to incorporate a longitudinal “curvature” to form angular surfaces consistent with many modern automobile fascias, thereby, enabling high impact absorption efficiency.

Abstract: A bumper beam is formed from a tailor welded blank with thinner gage sheet metal laser welded to thicker gage sheet metal at opposing sides thereof. The tailor welded blank is then formed into a bumper beam having a uniform B-shaped cross-sectional configuration from one terminal end to the other. Each fore-and-aft extending wall of each cell of the B-shaped cross-sectional configuration is formed with first and second hinges at a bend line between substantially horizontal portions of the wall and an intermediate transitional portion such that the horizontal portions are at different vertically spaced positions. Upon receipt of an impact, the first hinges bend into the corresponding cell while the second hinges bend outwardly. The second hinges on the corresponding inner walls of the two cells contacting upon deep collapse to enhance energy absorption.

Abstract: An impact-absorbing system and method which assures speed dependency of loads generated in side members at times of frontal collisions, and reduces repair costs at times of low-speed collisions. A reinforcing member spans along a vehicle width direction in a substantially linear form between front ends of a pair of side members. A region of a rear wall portion of an impact-absorbing member, which region is disposed so as to connect between end portions of the side members, is provided with a plurality of protrusion portions which are spaced by a predetermined interval in the vehicle width direction, and includes grooves at outer peripheries of base portions of the protrusion portions. Peak portions of the protrusion portions include hole portions along a length axis of the vehicle.