Elastomeric Patents (Class 293/136)
  • Patent number: 11292334
    Abstract: This disclosure relates to a stacked reinforcement assembly for a grille of a motor vehicle. An example vehicle includes a fascia, an active grille shutter assembly including a housing, and a reinforcement assembly connected to the fascia and the housing. The reinforcement assembly includes a first bar at least partially nested within a second bar. An assembly and method are also disclosed.
    Type: Grant
    Filed: March 4, 2020
    Date of Patent: April 5, 2022
    Assignee: Ford Global Technologies, LLC
    Inventors: Adam Michael Polito, Vince S. Carnes, Kevin Berington Johnson, Matthew Smith, Mohammed Shenaq
  • Patent number: 11131358
    Abstract: An energy absorbing beam comprises a top plate and a bottom plate, a plurality of upper pillars extending from the top plate toward the bottom plate, a plurality of lower pillars extending from the bottom plate toward the top plate, and a first beam extending laterally between the top plate and the bottom plate and attached to the upper and lower pillars, wherein energy from an impact onto the top or bottom plate is transferred through the upper and lower pillars and absorbed by the first beam.
    Type: Grant
    Filed: March 25, 2019
    Date of Patent: September 28, 2021
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventor: Devanjan Mishra
  • Patent number: 11052847
    Abstract: An exemplary impact beam for a vehicle includes a body defining a longitudinal axis of the impact beam. The body has a first longitudinal surface laterally separated from a second longitudinal surface, a first end including a first extension and a second extension such that the first and second extensions form a “T”-shape with the first and second longitudinal surfaces of the body, and a second end opposite the first end, the second end including a first extended portion and a second extended portion connected to the first extended portion by a connecting surface. The first extended portion is configured to extend into a first crush space defined by a fascia of the vehicle and the second extended portion is configured to extend into a second crush space defined by the fascia of the vehicle.
    Type: Grant
    Filed: November 18, 2019
    Date of Patent: July 6, 2021
    Assignee: GM Global Technology Operations LLC
    Inventors: Luke A. Reini, Julie A. Bryce, Laura L. Tanton
  • Patent number: 11052846
    Abstract: A vehicle bumper may include a bumper absorber having a tube receiving groove that extends in a vehicle width direction, and an elastically deformable airtight pressure tube received in the tube receiving groove formed on the bumper absorber and in communication with a pressure sensor. The bumper absorber includes a beam-shaped absorber body portion extending in the vehicle width direction, and an elongated projecting portion extending in the vehicle width direction at a front end periphery of an upper surface of the absorber body portion. The tube receiving groove is configured to extend in the vehicle width direction on the upper surface of the absorber body portion while penetrating into a rear end portion of the elongated projecting portion, and is configured to open backward.
    Type: Grant
    Filed: July 13, 2018
    Date of Patent: July 6, 2021
    Assignee: TOYOTA SHATAI KABUSHIKI KAISHA
    Inventor: Myoungjun Kim
  • Patent number: 10829070
    Abstract: A strengthening structure of a vehicle is provided that comprises a base having a first plurality of cutouts and relief members disposed across the base. Each relief member includes a cross section having a plurality of corners forming a plurality of inner and outer angles, a distal end, and an open proximal end in communication with one of the first plurality of cutouts.
    Type: Grant
    Filed: September 28, 2018
    Date of Patent: November 10, 2020
    Assignee: Ford Global Technologies, LLC
    Inventors: Tau Tyan, Wan-San Chiu
  • Patent number: 10618485
    Abstract: A bumper assembly includes a bumper beam and a fin supported by the bumper beam. The fin has a proximate end proximate to the bumper beam and a distal end distal to the bumper beam and an axis extending from the proximate end to the distal end. The fin has a sinuous shape in a cross section normal to the axis.
    Type: Grant
    Filed: April 9, 2018
    Date of Patent: April 14, 2020
    Assignee: Ford Global Technologies, LLC
    Inventors: S.M. Iskander Farooq, Mohammad Omar Faruque, Nirmal Muralidharan, Yali Li, Dean M. Jaradi, Srinivasan Sundararajan, Ching-Hung Chuang, Ninad Trifale
  • Patent number: 10106112
    Abstract: The present invention relates to a bumper system for a vehicle, and provides a bumper system for a vehicle, the system comprising: a bumper beam which has a fastening hole formed through each end thereof in the forward and backward direction; a crash box which is inserted into the fastening hole of the bumper beam; and a bracket which is fastened to the bumper beam so as to be able to prevent the crash box from being separated. Thereby, the system can meet both low speed crash regulations and RCAR performance.
    Type: Grant
    Filed: October 15, 2015
    Date of Patent: October 23, 2018
    Assignee: LOTTE CHEMICAL CORPORATION
    Inventors: Choul Won So, Myung Ho Lee, Jun Youp Kim
  • Patent number: 9731669
    Abstract: An embodiment of a thermoplastic energy absorber for a vehicle comprises: a base and a crush lobe. The crush lobe comprises load walls extending from the base and a convex front face located at an end of the load walls opposite the base, wherein the convex front face bow outward, away from the base. The convex front face is connected to the load walls with fillets. The base and crush lobes comprise a plastic material.
    Type: Grant
    Filed: February 28, 2012
    Date of Patent: August 15, 2017
    Assignee: SABIC GLOBAL TECHNOLOGIES B.V.
    Inventors: Dhanendra Kumar Nagwanshi, Sudhakar Ramamoorthy Marur, Gurunath PV
  • Patent number: 9573700
    Abstract: Embodiments of the present invention provide a core of individual components having properties such that a system assembled from the components absorbs the kinetic energy of a moving vehicle. The components may be interlocking components. The components may be manufactured of ceramic or polymeric composite or other materials that are strong enough to absorb the vehicle's energy and help stop the vehicle safely by the system's ability to crush or deform upon impact, and not so strong that it causes the vehicle to crumple against the barrier. In one particular embodiment, the components may be modified packing elements that are traditionally used in gas to liquid columns.
    Type: Grant
    Filed: July 31, 2014
    Date of Patent: February 21, 2017
    Assignee: Engineered Arresting Systems Corporation
    Inventors: Michael T. Galbus, Silvia C. Valentini, Hong Zou, Youhong Li, G. Kent Thompson, Richard L. Orner, Jr., Yijian Shi
  • Patent number: 8985652
    Abstract: A system for protecting a pedestrian during impact with a vehicle, the system having a bumper adapted for attachment to an end of the vehicle, wherein the bumper is comprised of a plurality of air sacs, wherein the bumper has a horizontal thickness extends from the end of the vehicle, wherein at least some of the plurality of air sacs stretch and then burst during impact between the bumper and a pedestrian causing deceleration along the horizontal width of the bumper during the impact, wherein the bumper undergoes plastic deformation during impact with the pedestrian as the at least some of the air sacs burst during impact, and wherein the bursting of some of the plurality of air sacs reduces spring back of the bumper on the pedestrian.
    Type: Grant
    Filed: September 25, 2013
    Date of Patent: March 24, 2015
    Assignee: Google Inc.
    Inventors: Jonathan Switkes, Alex Khaykin, Daniel Lynn Larner
  • Patent number: 8936285
    Abstract: A bumper structure, that can mitigate impact when a collision body collides with a vehicle transverse direction end portion of an impact absorbing member, is obtained. A bumper structure has a bumper reinforcement that extends along a vehicle transverse direction at a vehicle front-rear direction end portion; an impact absorbing member that is provided at a vehicle front-rear direction outer side of this bumper reinforcement, and at which an outer side surface of a vehicle transverse direction end portion is made to be an inclined surface that is inclined toward a vehicle transverse direction outer side, from a vehicle front-rear direction outer side toward a vehicle front-rear direction inner side; and a plate-shaped member that is provided along the inclined surface, and whose rigidity is higher than the impact absorbing member.
    Type: Grant
    Filed: March 15, 2011
    Date of Patent: January 20, 2015
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Katsuya Inoue
  • Patent number: 8864197
    Abstract: An electromagnetic sensor having a detection zone in a sensor direction is at least partly enclosed by a molded part in the sensor direction and at right angles thereto. The molded part contacts and adjoins a motor vehicle part such as a bumper, whereby the molded part is between the sensor and the motor vehicle part. At least one functional element, such as a radiation absorber, a lense, a waveguide, or a reflector, may be embedded in the molded part. The sensor may be received in a pocket recess of the molded part, with an opening at the back side of the sensor.
    Type: Grant
    Filed: August 12, 2011
    Date of Patent: October 21, 2014
    Assignee: Conti Temic microelectronic GmbH
    Inventors: Klaus Schneider, Miroslav Knezevic, Martin Vallendor
  • Publication number: 20140217758
    Abstract: A front end for a motor vehicle is disclosed which includes a bumper covering and a support extending in the longitudinal direction of the vehicle between the bumper covering and a supporting body component. The support has a buckling load which is less than the loading capacity of a connection of the support with the supporting body component and is able to elastically buckle in a collision.
    Type: Application
    Filed: February 6, 2014
    Publication date: August 7, 2014
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Marco Nickel, Matthias Erzgraeber, Theobald Hock
  • Publication number: 20130313841
    Abstract: A thermoplastic energy absorber having a horizontal axis and a vertical axis, and comprise: an array of energy absorbing lobes protruding from a base, the lobes arranged in two or more rows. The energy absorbing lobes can have a vertical length (L) and a horizontal width (D), and wherein a ratio of L:D is greater than 1. The energy absorbing lobes in each row can be disposed in a staggered manner with respect to energy absorbing lobes in an adjacent row. The energy absorber can be configured to be installed on a vehicle for absorption of impact energy. An energy absorbing system can comprise the thermoplastic energy absorber disposed between a bumper beam and a fascia. The fascia can optionally be configured to envelope the thermoplastic energy absorber and the bumper beam. This system passes EuroNCAP lower-leg impact requirements, version 5.1, June 2011, for lower leg impact requirement.
    Type: Application
    Filed: April 29, 2013
    Publication date: November 28, 2013
    Applicant: SABIC INNOVATIVE PLASTICS IP B.V.
    Inventors: Dinesh Mana, Matthew D. Marks
  • Patent number: 8556286
    Abstract: A crash attenuator includes a crash cushion having a front end, a rear end, and a trailer hitch component disposed adjacent the front end. The trailer hitch component is capable of being secured to a mating hitch component located on a towing vehicle, such that the hitch components are capable of being rotated relative to each other about a substantially vertical axis. The crash attenuator further includes at least one wheel supporting the crash cushion. The wheel is rotatable about a substantially horizontal axis and is spaced rearwardly from the hitch component. A pair of tethers are positioned on opposite sides of the hitch component and are moveable relative to one or more retraction mechanisms connected to the crash cushion.
    Type: Grant
    Filed: January 29, 2013
    Date of Patent: October 15, 2013
    Assignee: Energy Absorption Systems, Inc.
    Inventors: Bret Eckert, Michael J. Buehler, James B. Welch
  • Patent number: 8388012
    Abstract: A crash attenuator includes a crash cushion having a front end, a rear end, and a trailer hitch component disposed adjacent the front end. The trailer hitch component is capable of being secured to a mating hitch component located on the towing vehicle, such that hitch components are capable of being rotated relative to each other about a substantially vertical axis. The crash attenuator further includes at least one wheel supporting the crash cushion. The wheel is rotatable about a substantially horizontal axis and is spaced rearwardly from hitch component. One or more tethers are positioned on opposite sides of the hitch component and are moveable relative to one or more guides connected to the crash cushion.
    Type: Grant
    Filed: February 15, 2012
    Date of Patent: March 5, 2013
    Assignee: Energy Absorption Systems, Inc.
    Inventors: Michael J. Buehler, Bret Eckert, James B. Welch
  • Patent number: 8267446
    Abstract: This assembly includes a plastics material structural frame (2) including at least a lower cross member (8) and vertical struts (10, 12), each of said struts (10, 12) forming, over at least a portion of its height, a deformable energy absorption component (14), the module further including a plastics material shield (4) formed so as to match the shape of a shield skin (56) and arranged against the structural frame (2), said shield (4) including an upper cross member (34) and a lower cross member (36) interconnected via vertical connecting beams (38). The upper (34) and lower (36) cross members and the connecting beams (38) include a plurality of ribs (48) which form cells (50) in the cross members (34, 36) and the beams (38), at least some of said cells (50) passing through the shield (4).
    Type: Grant
    Filed: November 24, 2009
    Date of Patent: September 18, 2012
    Assignee: Faurecia Bloc Avant
    Inventor: Vincent Gonin
  • Patent number: 7967350
    Abstract: The invention provides an impact absorber module for a motor vehicle, the module comprising: a top transverse element for bearing against an impact beam of the vehicle; a bottom transverse element and two uprights connecting the top and bottom transverse elements together so as to form substantially a frame referred to as an absorber frame, the bottom transverse element or one of the two uprights being designed to bear against a bottom structural part of the vehicle; and a wall forming an air guide and extending from the top transverse element towards a radiator of the vehicle.
    Type: Grant
    Filed: January 22, 2008
    Date of Patent: June 28, 2011
    Assignee: Compagnie Plastic Omnium
    Inventors: Stephane Ginja, Sebastien Charnaux, Philippe Gilotte
  • Publication number: 20090256370
    Abstract: Energy absorbers particularly well suited for use in a collision between a vehicle and a pedestrian so as to reduce collision energy transmitted to the pedestrian and having a width w, a height h, a front wall a, a top wall c and a bottom wall d such that the height is between 0.8 w and 1.0 w; the thickness of the front wall (t-a) is between 0.06 w and 0.09 w; the thickness of the top wall (t-c) is between 0.03 w and 0.09 w; the thickness of the bottom wall (t-d) is between 0.03 w an 0.09 w; and the energy absorber is made substantially of a thermoplastic material having an elongation at break higher than 20% between ?20° C. and +60° C. (measured according ISO 527-1/-2); a yield strength between 30 and 40 MPa (measured according ISO 527-1/-2); modulus of elasticity between 1000-1500 MPa (measured according ISO 527-1/-2); and hardness Shore D between 50 ShD and 80 ShD (measured according ISO 868).
    Type: Application
    Filed: April 7, 2009
    Publication date: October 15, 2009
    Applicant: E. I. DU PONT DE NEMOURS AND COMPANY
    Inventors: Michal Siler, Adam J. Van Der Lelij
  • Patent number: 7509191
    Abstract: A frame deformation control apparatus to be used for a frame being constructed of a plurality of sub-frames, the frame deformation control apparatus has a joint unit connecting adjoining sub-frames, the joint unit allows the adjoining sub-frames to turn around the joint unit, a detector measuring a bending moment to be added to the joint unit, and a brake unit restricting the turn around the joint unit of the adjoining sub-frames.
    Type: Grant
    Filed: September 10, 2004
    Date of Patent: March 24, 2009
    Assignee: Honda Motor Co., Ltd.
    Inventor: Hiroyuki Mae
  • Patent number: 7494166
    Abstract: A protective structure for vehicles, comprising at least one crosspiece external lined by a bumper strip and attached to a pair of longitudinal side-rails of the chassis of a vehicle by a pair of sacrificial elements. The protective structure also comprises at least one absorption element situated in the space defined by the crosspiece, the sacrificial elements and a bottom wall of the vehicle positioned between the two-side rails.
    Type: Grant
    Filed: October 5, 2004
    Date of Patent: February 24, 2009
    Assignee: ADLEV S.r.l.
    Inventors: Mario Vismara, Jean Louis Toneatti, Alessandro Riva
  • Publication number: 20080129060
    Abstract: A protector assembly (1) for attachment to a vehicle such as a truck. The assembly includes a base member (3) which is permanently attached to the truck and a cushion member (4) which is retained adjacent the base member (3) by retention means (8). The cushion member (4) is slidable relative to the base member between the retention position and a release position whereby in the release position the cushion member is no longer retained by the retention means. The cushion member includes a mounting portion (10) formed from a relatively hard material which engages the retention means, and a working portion (11) formed from a relatively soft resilient elastomeric material.
    Type: Application
    Filed: December 15, 2005
    Publication date: June 5, 2008
    Applicant: LABRRICON PTY LTD
    Inventor: Carl Schutt
  • Patent number: 6971690
    Abstract: A bumper system includes a “W” or “C” shaped beam having a back wall and mounts along the back wall adapted for attaching the beam to rails of a vehicle frame. An energy absorber engages a face of the beam and has rearwardly-extending energy-absorbing sections that extend through the face into contact with the back wall at each of the mounts for improved energy absorption. The horizontal walls of the beam have front and rear sections that align, but also have a U-shaped intermediate section that weakens the walls for promoting a more uniform and predictable collapse. A one-piece brace includes diagonal straps that hold free ends of top and bottom walls together to prevent premature spreading apart upon impact. The energy absorber includes energy-absorbing sections that extend past the straps to detentingly engage the intermediate sections of the beam.
    Type: Grant
    Filed: June 9, 2004
    Date of Patent: December 6, 2005
    Assignee: NetShape International, LLC
    Inventors: Darin Evans, Thomas J. Johnson, Robert J. Dornbos, Mark P. White
  • Patent number: 6932201
    Abstract: To prevent a shock absorbing material mounted on a vehicle body from collapsing or being scattered under the shock at the time of a collision. The four sides of a shock absorbing material formed of a foamed material are surrounded by a bellows form cover consisting of four corrugated plates inclusive of corrugated plates. Under an external force due to collision, the bellows is folded and contracted easily, but is difficult to be deformed in the width directions. Therefore, the shock absorbing material receives the energy upon collision in its initial shape, so that the energy is absorbed substantially by the compression of the shock absorbing material. Accordingly, it suffices to design a set load for the shock absorbing material by taking into account only the shock absorbing material, so that it is easy to design the shape, material and the like of the shock absorbing material.
    Type: Grant
    Filed: June 17, 2003
    Date of Patent: August 23, 2005
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Hideki Akiyama, Norihiro Kurata
  • Patent number: 6748716
    Abstract: A wall mounted bumper guard for protecting walls, especially of institutional buildings, such as hospitals, nursing homes, schools, etc. Molded plastic clips are secured to a wall structure at spaced locations. A resilient cover shell is configured such that its upper and lower edges are engaged and secured by upper and lower ends of said clips. Impact resisting elements are carried by the clips and positioned under central portions of the cover shell. The impact resisting elements are of relatively stiff plastic construction and of an inverted V-shaped configuration. One end of the impact resisting element has a hinged engagement with the clip, and the other end is slidable on the clip. The central portion of the impact resisting element engages and supports central portions of the cover shell to resist excessive inward deflection thereof resulting from impact.
    Type: Grant
    Filed: April 4, 2003
    Date of Patent: June 15, 2004
    Assignee: Pawling Corporation
    Inventors: Ronald Peck, Jr., Robert Wayne Disbrow
  • Patent number: 6695366
    Abstract: A resilient bumper assembly for a vehicle having an elongate horizontal beam mounted transversely to an end of the vehicle. Exterior flexible sheet cladding mounted on the beam defines an elongate internal chamber between its inner surface and the outer surface of the beam. An elongate resilient impact absorber is mounted to the beam and housed within the internal chamber, with top, bottom, inner and outer surfaces. Vertically extending cavities within the impact absorber, each opening to at least one of the top and bottom surfaces of the impact absorber provide resilient collapsing and rebound of the impact absorber on impact. The absorber may include variations in the size and shape of cavities, thickness of walls between cavities, and variations in the characteristics of material of which it is molded in order to modify the resilient characteristics of the absorber to suit different design needs.
    Type: Grant
    Filed: July 8, 2002
    Date of Patent: February 24, 2004
    Assignee: Talfourd-Jones Inc.
    Inventor: William W. Cherry
  • Patent number: 6663150
    Abstract: A bumper system includes a tubular beam with flattened end sections, and further includes an energy absorber having a rear recess mateably receiving the tubular beam in a nested relationship, with the recess also including flat mating surfaces engaging the flattened end sections. Mounts engage a rear of the flattened end sections, and fasteners secure the tubular beam and energy absorber to the mounts. In one modified bumper system, corner sections on the energy absorber are shaped to slidingly engage a side surface of the mount and simultaneously an end of the beam upon corner impact of the vehicle. In another modified bumper system, offset ends of the tubular beam fit into a recess in an energy absorber, with its center section being between vehicle mounts.
    Type: Grant
    Filed: June 6, 2002
    Date of Patent: December 16, 2003
    Assignee: Netshape Corporation
    Inventor: Darin Evans
  • Patent number: 6659520
    Abstract: A vehicle bumper assembly (10) comprising a hoop-like support (11) having a central aperture (19) surrounded by an upper beam (15) and lower beam (16) connected by outer portions (17 & 18), a resilient shell (12), and an undertray (13). The shell (12) is shaped to the support (11) and its lower portion (41) is backed by foam material (14) mounted on the lower beam (15) and its upper portion (42) is collapsible onto the upper beam (16). The undertray (13) and foam backed lower portion (41) provide spaced supports for the lower leg of a pedestrian.
    Type: Grant
    Filed: October 3, 2002
    Date of Patent: December 9, 2003
    Assignee: Ford Global Technologies, LLC
    Inventors: Christophe Bastien, Mitchell John Haberfield, Stephen Faithfull
  • Patent number: 6572161
    Abstract: The bumpers of motor vehicles nowadays are being used to an increasing extent to carry components of small size in which their position on a bumper is especially advantageous for their operation due to its exposed location. For example, it is known to build into the bumpers of vehicles flashers, parking lights and especially distance sensors (parktronic sensors, abbreviated PTS) which detect the distance from other vehicles or obstructions and are designed as parking aids. The components must be mounted such that when the bumpers are affected, especially by mechanical shock, any loosening or dropping out will be impossible. At the same time the mountings must be able to be made simply and inexpensively. It is therefore proposed according to the invention that the tongues be affixed by feet to the bumper, or in case of a bumper of modular design, to one of its modules, and be positioned opposite the opening.
    Type: Grant
    Filed: February 13, 2002
    Date of Patent: June 3, 2003
    Assignee: Dynamit Nobel Kunststoff GmbH
    Inventors: René Wild, Erwin Wachter
  • Patent number: 6561571
    Abstract: A structurally enhanced attachment for use in reinforcing automotive rocker assemblies. An expandable material, such as a polymer-based foam, is disposed on a surface of an aluminum extrusion prior to integration of the extrusion into the vehicle and final assembly of the vehicle by the vehicle manufacturer. The system is activated as the vehicle undergoes the final vehicle assembly process, which activates and transforms the expandable material, preferably during an automobile paint operation, to expand, bond and fill the rocker assembly structure thereby structural adhering the extrusion with the rocker assembly and facilitating enhanced structural reinforcement.
    Type: Grant
    Filed: September 29, 2000
    Date of Patent: May 13, 2003
    Assignee: L&L Products, Inc.
    Inventor: Eric Brennecke
  • Patent number: 6547295
    Abstract: An impact energy absorption system for vehicles, comprising a cross member (16) housing a series of composite alveolar structures or buffers (10, 10A) which co-operate with an element (14) made of foamed plastic resin; the alveolar structure (10, 10A) is made of plastic resin preferably derived from polycarbonate and can feature a taper at at least one of the longitudinal ends where a containment element (22) can be provided.
    Type: Grant
    Filed: October 12, 2001
    Date of Patent: April 15, 2003
    Assignee: Adlev S.r.l.
    Inventor: Mario Vismara
  • Patent number: 6455126
    Abstract: A hollow structural member is reinforced by a housing in the form of a framework exposed structural foam on the housing. The housing is placed in the structural member at an orientation with its longitudinal axis perpendicular to the longitudinal axis of the structural member so that the foam is disposed directly against opposed walls of the structural member. Upon curing the foam becomes intimately bonded to the opposed walls of the structural member and to the housing for reinforcing the structural member. Preferably the housing is formed by extrusion so that it can be cut to size across its extrusion axis.
    Type: Grant
    Filed: March 2, 2000
    Date of Patent: September 24, 2002
    Assignee: Henkel Corporation
    Inventor: Joseph S. Wycech
  • Patent number: 6447049
    Abstract: A pedestrian protective front body structure for a vehicle includes a front spoiler provided with desired aerodynamic characteristics and disposed with a separation above from a nose front end of the vehicle body and is provided with a buffer which buffers an impact against the front spoiler from above upon an occurrence of a frontal clash with a pedestrian.
    Type: Grant
    Filed: November 15, 2000
    Date of Patent: September 10, 2002
    Assignee: Mazda Motor Corporation
    Inventors: Isao Tohda, Yukio Nakamura
  • Patent number: 6416094
    Abstract: A resilient bumper assembly for a vehicle having an elongate horizontal beam mounted transversely to an end of the vehicle. Exterior flexible sheet cladding mounted on the beam defines an elongate internal chamber between its inner surface and the outer surface of the beam. An elongate resilient impact absorber is mounted to the beam and housed within the internal chamber, with top, bottom, inner and outer surfaces. Vertically extending cavities within the impact absorber, each opening to at least one of the top and bottom surfaces of the impact absorber provide resilient collapsing and rebound of the impact absorber on impact. The absorber may include variations in the size and shape of cavities, thickness of walls between cavities, and variations in the characteristics of material of which it is moulded in order to modify the resilient characteristics of the absorber to suit different design needs.
    Type: Grant
    Filed: July 27, 2001
    Date of Patent: July 9, 2002
    Assignee: Talfourd-Jones Inc.
    Inventor: William W. Cherry
  • Patent number: 6406077
    Abstract: A tubular bumper beam for automobiles includes a rollformed tubular beam and tubular inserts positioned transversely in end sections of the beam. The illustrated tubular insert includes front and rear ends positioned adjacent the front and rear walls of the tubular beam in a manner that reinforces the front and rear walls for improved corner impact strength. Material is extruded from the beam walls into the ends of the insert to form deformed tubular portions that telescopingly extend into the tubular insert to retain the insert in the beam, and further include radiused annular root sections that connect the tubular portions with the walls of the beam, and still further optionally include dished areas around the root sections that help stabilize the beam walls. A method related to the above is also disclosed.
    Type: Grant
    Filed: May 10, 2001
    Date of Patent: June 18, 2002
    Assignee: Shape Corporation
    Inventor: Marc Richard Johnson
  • Patent number: 6354641
    Abstract: An automobile bumper retention system is provided including a plastic foam energy absorbent bumper which is held firmly in place by a metal bumper beam. The beam is provided with integral ribs or beads that fit into a matching groove in the energy absorbing bumper in order to support the energy absorbing bumper in a snap-fit engagement or a slide-in engagement.
    Type: Grant
    Filed: August 23, 1999
    Date of Patent: March 12, 2002
    Assignee: DaimlerChrysler Corporation
    Inventors: Del C. Schroeder, Gary R. Slusser, David G. Speth
  • Patent number: 6312028
    Abstract: A motor vehicle structural energy absorbing member (12) is light weight and is made in a manner to produce random or directionally oriented, elongated pores or voids (16) in a structural matrix (14) in a manner that permits tailoring of impact energy absorption in one or more direction(s) to provide an integral energy absorbing region.
    Type: Grant
    Filed: December 4, 1999
    Date of Patent: November 6, 2001
    Assignee: Ford Global Technologies, Inc.
    Inventor: Daniel E. Wilkosz
  • Publication number: 20010007236
    Abstract: A fender integrally made of a rubber material, including a first bumper member of a cylindrical shape and a second bumper member of a hollow conical shape, the fender further including at least one of:
    Type: Application
    Filed: December 20, 2000
    Publication date: July 12, 2001
    Inventors: Kei Tajima, Yasufumi Kozono, Akira Kamigoro
  • Patent number: 6244638
    Abstract: An improved energy management device comprises a substrate body and at least one permeable insert sheet disposed in the substrate body. The shape and orientation of the sheet may be varied. In the various embodiments, the insert sheet has a wall substantially transverse to the energy absorbing surface of the energy management device. The substrate body and the at least one energy absorbing insert sheet are engaged with respect to one another. This may be achieved by having at least a portion of the substrate body disposed in the permeable portion of the insert sheet thereby “locking” in place the insert sheet. It has been discovered that such a combination of a substrate body and an insert sheet surprisingly and unexpected results in improved energy management properties when compared to the independent energy management properties of the substrate body and the insert sheet. The energy management device is useful, for example, in the construction of a vehicular bumper.
    Type: Grant
    Filed: January 26, 1998
    Date of Patent: June 12, 2001
    Assignee: Woodbridge Foam Corporation
    Inventors: Edward T. Kuczynski, Michael J. Cicone
  • Patent number: 6217090
    Abstract: A safety bumper system provides both impact protection for a vehicle and its occupants, and also provides fire protection for one or more areas of the vehicle after an impact sufficient to collapse the bumper. A first embodiment comprises a safety bumper assembly for the front and/or rear of a vehicle having a movable outer bumper shell, which is affixed to an inner plate with a relatively fixed bumper support member of the vehicle structure in between the outer bumper shell and inner plate, with compression springs urging the outer shell to an extended position away from the bumper support member, and tension springs urging the inner plate toward the bumper support member. A collapsible bladder is positioned between the outer bumper shell and the fixed bumper support portion, and contains a fire suppressant with a nozzle extending from the bladder to one or more critical areas of the vehicle, e.g., fuel tank and engine.
    Type: Grant
    Filed: November 4, 1999
    Date of Patent: April 17, 2001
    Inventor: Mohammed Berzinji
  • Patent number: 6199924
    Abstract: An impact energy absorption structure for a vehicle, comprises left and right front frames having a closed section; left and right L-shaped stay members connected at a lower end thereof with the left and right front frames respectively and having left and right upper ends projected upward above the left and right front frame; and a bent member curved convexly in the forward direction of the vehicle and transversely connected at left and right ends thereof with the left and right upper ends respectively. The impact energy absorption structure is accommodated within a small space between the front bumper and the front end of the front frame and particularly it is suitable for vehicles having a short front over hang such as one box cars. As a result, at the event of a small collision, the impact energy is absorbed by the deformation of the impact energy absorption structure without operating an air bag.
    Type: Grant
    Filed: March 2, 2000
    Date of Patent: March 13, 2001
    Assignee: Fuji JukogyoKabushiki Kaisha
    Inventors: Takemi Oguri, Takashi Tawarayama, Noboru Takahashi, Akihiro Miyajima
  • Patent number: 6179356
    Abstract: An impact damper for a motor vehicle comprises an impact plate on which a collision force acts, as well as an elastically deformable part adjoining the impact plate in the impact direction, by whose elastic deformation in a collision impact energy is absorbed. At least one plastically deformable part is selectively connectable with the elastically deformable part. The plastically deformable part being subject to the influence of the impact plate and being plastically deformable as it absorbs energy in a vehicle collision when connected to operate together with the elastically deformable part.
    Type: Grant
    Filed: October 16, 1998
    Date of Patent: January 30, 2001
    Assignee: DaimlerChrysler AG
    Inventors: Markus Hartlieb, Matthias Nohr
  • Patent number: 6176529
    Abstract: An energy absorption device designed to be mounted on the rear of a high elevation vehicle (e.g. a truck, cargo carrier, trailer or semi-trailer). More particularly, a torsional under-ride guard for use with a high elevation vehicle, which torsional under-ride guard reduces the likelihood that another vehicle will under-ride the high elevation vehicle and absorbs some of the impact energy created when another vehicle collides with the torsional under-ride guard.
    Type: Grant
    Filed: January 19, 1999
    Date of Patent: January 23, 2001
    Assignee: Henschen div. of QDS Components
    Inventors: James A. Kitzmiller, Terry D. Campbell
  • Patent number: 6165588
    Abstract: A hollow structural member is reinforced by a housing in the form of a framework exposed structural foam on the housing. The housing is placed in the structural member at an orientation with its longitudinal axis perpendicular to the longitudinal axis of the structural member so that the foam is disposed directly against opposed walls of the structural member. Upon curing the foam becomes intimately bonded to the opposed walls of the structural member and to the housing for reinforcing the structural member. Preferably the housing is formed by extrusion so that it can be cut to size across its extrusion axis.
    Type: Grant
    Filed: September 2, 1998
    Date of Patent: December 26, 2000
    Assignee: Henkel Corporation
    Inventor: Joseph S. Wycech
  • Patent number: 6158726
    Abstract: A novel elastic bumper assembly put on an automotive vehicle or the like which includes an elastic bumper member adapted for repetitive cushioning against impacts, wherein the elastic bumper member is formed of a material selected from at least one of the group consisting of solid and foamed elastomeric materials. The elastic bumper member assembly further includes an insert member generally having a cup shape, the insert member having locking holes and dimples. The insert member is molded within the elastic bumper member. The insert member includes a locator projection which extends from the elastic bumper member. A fastener extends from the insert member through the elastic bumper assembly.
    Type: Grant
    Filed: May 11, 1998
    Date of Patent: December 12, 2000
    Assignee: Freudenberg NOK-General Partnership
    Inventors: John F. Coleman, Mark E. Robertson
  • Patent number: 6153715
    Abstract: A propylene resin composition composed of a nucleating agent and a propylene resin having a melt index (MI) of not greater than 1.2 g/10 min and satisfying a relationship between elongational viscosity (.eta..sub..EPSILON.) and melt index (MI) represented by2.0.times.10.sup.5 .times.MI.sup.-0.68 .gtoreq..eta..sub..EPSILON. .gtoreq.1.5.times.10.sup.5 MI .times.MI.sup.-0.68.The composition is endowed with high-rigidity, has excellent drawdown resistance, ensures practical discharge rate during blow-molding at low resin temperature of 220.degree. C. or less, and enables high-productivity production of large-sized blow-molded parts featuring light weight, excellent rigidity, dimensional stability, and heat resistance. Blow-molding of the propylene resin composition provides a blow-molded article which is advantageously used as, particularly, a large-sized automobile part, such as a bumper, a bumper beam, a seat back, an instrument panel, or a like part.
    Type: Grant
    Filed: September 17, 1998
    Date of Patent: November 28, 2000
    Assignee: Idemitsu Petrochemical Co., Ltd.
    Inventors: Tetsuya Nakamura, Masaya Tsubokawa
  • Patent number: 6050624
    Abstract: If an impact occurs with an impact energy which exceeds an elastic limit of a bumper while a shock-absorbing member is in a projected position, a bumper stay is forced to move rearward along a first actuating chamber to cause the shock-absorbing member to pivot to a received position. The impact energy is primarily absorbed by an elastic force of a first spring which biases the shock-absorbing member toward the projected position. When the impact energy is not thoroughly absorbed by the first spring, the shock-absorbing member fully pivots into its received position by the bumper stay which is continuously moved rearward. At this time, a second spring which biases the shock-absorbing member forward and is prevented from being stretched forward by the shock-absorbing member, is contacted with the bumper stay via a support plate.
    Type: Grant
    Filed: December 5, 1997
    Date of Patent: April 18, 2000
    Assignee: Hyundai Motor Company
    Inventor: Heui Su Kim
  • Patent number: 6007123
    Abstract: An energy absorbing bumper that dissipates kinetic energy of a moving mass via conversion to compressive membrane energy stored in a primary beam-column, potential energy stored in two laterally mounted energy absorbers and bending energy stored in a secondary beam-column. During impact the primary beam-column is laterally compressed as it flattens developing a large amount of compressive membrane energy. During deformation, the primary beam-column slides into the secondary beam-column having a central channel that accommodates the primary beam-column.
    Type: Grant
    Filed: July 23, 1997
    Date of Patent: December 28, 1999
    Assignee: Altair Engineering, Inc.
    Inventors: Robert Schwartz, Regu Ramoo
  • Patent number: 5984389
    Abstract: The invention concerns a bumper for a motor vehicle which is constructed mainly of molded plastic parts and optically appears to be part of the vehicle body. The bumper consists mainly of a support part (10) extending across the vehicle, three absorbing elements (12, 14, 14') that can be inserted into the support part, and an elastic exterior shell (16). On the lateral end sections, the support part (10) has lateral shells (22, 22') which extend between the lateral absorbing elements (14, 14') and the exterior shell (16). In a collision, the lateral shells (22, 22') yield backwards under the deformation of the absorbing elements (14, 14'), so that components attached to the lateral shells are protected from damage.
    Type: Grant
    Filed: September 12, 1997
    Date of Patent: November 16, 1999
    Assignees: Daimler-Benz Aktiengesellschaft, Magna Pebra GmbH
    Inventors: Walter Nuber, Manfred Huttner, Andreas Langer
  • Patent number: 5947538
    Abstract: An impact absorbing device, preferably for trucks, attenuates the impact of colliding vehicles. A rigid mount secures the apparatus to the truck rear underside. A rigid chassis is suspended from the mount. An impact absorbing bumper exposed for contact at the truck rear controls a displaceable ram that is slidably captivated by the chassis. A wound band assembly suspended beneath the chassis is activated by displacement of the ram. The wound band assembly connects to suitable levers on each side of the chassis that interconnect it with shock absorbers. Energy is dissipated in the shock absorbers over a predetermined compression deflection. This distance is substantially less than the travel distance of the ram, and the mechanical advantage reduction is provided by the combination of the levers and the wound band assembly. When the bumper is forcibly impacted, the ram accelerates longitudinally, tightening the wound band assembly and compressing the shock absorbers through the levers.
    Type: Grant
    Filed: April 22, 1997
    Date of Patent: September 7, 1999
    Assignee: Sail D White Ents. Inc.
    Inventor: Donald J. White