Abstract: A method for manufacturing a hyper-elastic three-dimensional (3D) sandwich panel is disclosed, the method comprising printing a plurality of layers, the plurality of layers comprising a central composite core and upper and lower sandwich face layers; and regulating a temperature of each printed layer to match melting point temperature of a consecutive layer being subsequently printed on top of a previously printed layer, wherein the plurality of layers are printed one layer at a time. The multi-layered and multi-material hyper-elastic three-dimensional (3D) sandwich panel is a central composite rubber core stacked between upper and lower sandwich face layers made of reinforced glass-fiber, wherein the central composite rubber core further comprises a core lower face layer, a central core layer and a core upper face layer.

Abstract: A vehicle assembly includes a first member including a first side and a second side. The vehicle assembly includes a coupler extending from the first side to the second side, the first side and the second side being crimped to the coupler. The vehicle assembly includes a second member and a fastener fastening the first member and the second member to the coupler.

Abstract: Disclosed are various embodiments for a containerized shipping trailer and an automated module moving apparatus. A containerized shipping trailer may comprise a shipping container having a plurality of compartments configured to store a plurality of modules in an interior of the shipping container. An automated module moving apparatus may comprise a body configured to move horizontally along a rail from a first position to a second position to insert at least one projection into a portal of a module located in a compartment of the shipping container. The module may be removed and placed at a predefined location.

Abstract: A system for supporting the bed of a utility vehicle, the system adapted to be mounted on the underbody frame of the utility vehicle, the system comprising: a generally planar unitary support formed from a composite material, the support having a first surface and a second vertically offset surface; a plurality of connecting members extending from the first surface to the offset surface, the members providing strength to said support; a generally rectangular panel fabricated from a composite material, the panel adhesively attached to said offset surface, the panel adapted to serve as a loading surface for the bed of the utility vehicle; a bracket secured to the support for mounting the support to the frame of the utility vehicle; and a backing plate secured to the support, wherein the plate and the bracket sandwich the support to secure it to the frame of the vehicle.

Abstract: Joints for joining panels (60, 62) together, such as for joining honeycomb sandwich panels used in aerospace applications, and methods of joining said panels are disclosed. In some examples of disclosed joints, a first panel and a second panel can be joined together to form a joint. The first panel (60) can be a flat panel that includes a rabbet (80) formed along a first longitudinal edge, and the second panel (62) can be a curved panel that includes a notch (86) formed along a second longitudinal edge. In forming the joint, a portion of the rabbet (80) can be positioned within the notch (86), and the flat panel (60) and curved panel (62) can be oriented at a non-parallel and non-perpendicular angle to one another. Adhesive (99) is applied along the rabbet (80) and/or the notch (86) in order to secure the joint.

Abstract: This invention relates to packaging of a modular aerodynamic trailer skirts that is adapted to minimize the size of a shipment thereof. The packaging further protects the skirt portions by stacking skirt portions and using interconnecting edges thereof to secure a skirt portion therebetween.

Abstract: An insert that can be used support a vehicle floor if a cross member fails either mechanically or through corrosion. The insert may also be used to protect a fastener used in a vehicle floor assembly.

Abstract: Process and apparatus for forming plastics by heating an open mold and contacting the open mold with plastic particulate material to form a melted skin on the mold, and resulting articles made therefrom. Single skin molded articles may be multi-layered with or without paint on the surface. Multiple skin molded articles may be made by complementary male and female molds, brought together after the skins are made on the individual male and female molds, and may include sandwiched layers of plastic filler or expandable foam filled centers, with or without various inserts or reinforcements. Multi-layer composite articles are to made with inserts and/or reinforcements that may be embedded in and surrounded by expandable foam plastic, if used as a middle layer. Resulting articles include a pick-up truck bed box, an industrial tabletop, a series of modular housing panels, an airplane cockpit door, and material handling pallets, among others.

Abstract: A trailer includes a pair of vertical, spaced apart opposing sidewalls and a roof sheet extending between and mounted atop the sidewalls. The sidewalls and roof sheet cooperate to define a cargo space. The roof sheet has an interior surface facing the cargo space and an opposing exterior surface. A plurality of bows are mounted to the exterior surface of the roof sheet and extend between the sidewalls. The plurality of bows support the roof sheet. Each bow includes at least three contact portions attached to the exterior surface of the roof sheet. A rib portion interconnects the contact portions and defines a channel between the rib portion and the exterior surface of the roof sheet.

Abstract: The present invention is a decking system that provides a height adjustable, sectional second floor in a semi-trailer for hauling freight. The system utilizes vertical tracks mounted on the inside of each side of the trailer. Each track on one side of the trailer is transversely aligned with a corresponding track on the opposite side of the trailer. E-bars are secured to and between opposed corresponding tracks for adjustable, vertical movement. Deck sections are mounted on the E-bars to support cargo. The deck sections may be positioned all at the same height or at different heights or may be inclined to form a ramp for loading or unloading cargo.

Abstract: A sidewall assembly for a trailer or van having a plurality of composite panels interconnected along the length of the trailer. The composite panels have a polyurethane core sandwiched between inner and outer metal panels in bonded relationship. The composite panels are affixed to a respective hat-shaped inner side post between adjacent vertical ends of the composite panels. A plurality of vertically arranged rivets affixes the composite panel to inner post and to an outer sidepost.

Abstract: A trailer includes a pair of vertical, spaced apart opposing sidewalls and a roof sheet extending between and mounted atop the sidewalls. The sidewalls and roof sheet cooperate to define a cargo space. The roof sheet has an interior surface facing the cargo space and an opposing exterior surface. A plurality of bows are mounted to the exterior surface of the roof sheet and extend between the sidewalls. The plurality of bows support the roof sheet. Each bow includes at least three contact portions attached to the exterior surface of the roof sheet. A rib portion interconnects the contact portions and defines a channel between the rib portion and the exterior surface of the roof sheet.

Abstract: A cargo trailer includes a floor, a roof and a side wall extending vertically upward between the floor and roof. The side wall includes a substantially gas impermneable outer liner panel and a substantially gas impermeable inner liner panel. The inner liner panel includes at least one glass and polymer layer and one gas impermeable barrier layer. The inner liner panel can also be used to form the roof and replace the outer liner panel.

Abstract: A vehicle frame having a cab portion and a load-carrying bed includes sidewall structures opposed and spaced from one another forming sides of the cab portion and sides of the load-carrying bed. A wall structure extends between the spaced sidewall structures and separates the cab portion and the load-carrying bed. The wall structure forms a rear wall of the cab portion and a forward wall of the load-carrying bed.

Abstract: A cargo container that includes a U-shaped panel, and/or an L-shaped panel is disclosed. The cargo container has a top, bottom, and two sides, each U-shaped and/or L-shaped panels forms part of the top and a side, or the bottom and a side. The cargo container may further include doors with hinges and/or doors that slide. Landing gear may support the container when not in transit. The U-shaped and/or L-shaped panels may be inhomogeneous in size and thickness to reinforce the areas of highest stress concentration such as the container edges or the attachment location of the landing gear. The cargo container may also have a bottom floor with a greater thickness than each of the significantly parallel sides, or a bottom floor with parallel or interconnected support protrusions. The U-shaped and/or L-shaped panels may include internal support structures. Also disclosed is a method of manufacturing U-shaped and/or L-shaped panels.

Abstract: A storage module having at least one exterior panel of a motorized vehicle, at least one door, and at least one inner panel. The door is at least partially formed by at least one of the exterior panels. At least one of the exterior panels and at least one of the interior panels define at least one area to form the storage module.

Abstract: A method of constructing a cargo body, including providing a first cargo body panel having a main portion with a thickness and providing a second cargo body panel. Further, forming a post portion in the first cargo body panel integrally with the main portion and forming a base portion of the post portion. Additionally, forming a distal portion of the post portion that is located a distance from the base portion that is substantially greater than the thickness of the main portion. In addition, overlapping at least part of the first cargo body panel over the second cargo body panel.

Abstract: A cargo container that includes a U-shaped panel, and/or an L-shaped panel is disclosed. The cargo container has a top, bottom, and two sides, each U-shaped and/or L-shaped panels forms part of the top and a side, or the bottom and a side. The cargo container may further include doors with hinges and/or doors that slide. Landing gear may support the container when not in transit. The U-shaped and/or L-shaped panels may be inhomogeneous in size and thickness to reinforce the areas of highest stress concentration such as the container edges or the attachment location of the landing gear. The cargo container may also have a bottom floor with a greater thickness than each of the significantly parallel sides, or a bottom floor with parallel or interconnected support protrusions. The U-shaped and/or L-shaped panels may include internal support structures. Also disclosed is a method of manufacturing U-shaped and/or L-shaped panels.

Abstract: A sidewall assembly for a trailer or van having a plurality of composite panels interconnected along the length of the trailer. The composite panels have a polyurethane core sandwiched between inner and outer metal panels in bonded relationship. The composite panels are affixed to a respective hat-shaped inner side post between adjacent vertical ends of the composite panels. A plurality of vertically arranged rivets affixes the composite panel to inner post and to an outer sidepost.

Abstract: There is provided a truck platform construction in which when an external force acts on a platform from the rear side, a width change portion surely absorbs the energy thereof to prevent the deformation of a cab without marring the appearance of a top rail. A side panel erected at both side edges of a platform has an outer panel which constitutes a side external wall of the platform and is formed with an outer bent element at the upper edge thereof and an inner panel which constitutes a side internal wall of the platform. A top rail is formed by fixing the outer bent element onto the inner panel. At the rear part of the top rail, a width change portion in which the width of the top rail changes is formed, and the width of the width change portion increases gradually toward the rear of a truck.

Abstract: Various embodiments of the present invention provide an insulated structural panel including a superinsulating, desiccant-filled, vacuum-sealed insulating panel sandwiched between a pair of composite panels. The composite panels are configured to impart structural strength to the panel without introducing heat transfer pathways through the vacuum-sealed insulating panel. The desiccant material disposed within the vacuum-sealed insulating panel is capable of absorbing moisture within the vacuum established within the vacuum-sealed insulating panel and thereby reducing the degradation of the vacuum-sealed panel's insulating capacity.

Abstract: A recreational utility trailer having a subfloor and a fold-up top deck creating a storage space therebetween for storing a fabric shelter. The trailer also has movable suspension and hinged tongue for raising the trailer to a transit position and for lowering the trailer to a loading position. The suspension uses fluid cylinders to raise and lower the trailer. A hinged frame supports the fabric shelter when erected, and is storable between the subfloor and top deck. Attachment points may be provided to secure one or more accessories or a load to the trailer.

Abstract: There is provided a truck platform construction in which when an external force acts on a platform from the rear side, a width change portion surely absorbs the energy thereof to prevent the deformation of a cab without marring the appearance of a top rail. A side panel erected at both side edges of a platform has an outer panel which constitutes a side external wall of the platform and is formed with an outer bent element at the upper edge thereof and an inner panel which constitutes a side internal wall of the platform. A top rail is formed by fixing the outer bent element onto the inner panel. At the rear part of the top rail, a width change portion in which the width of the top rail changes is formed, and the width of the width change portion increases gradually toward the rear of a truck.

Abstract: Exemplary embodiments of a fastening system include an object with a securement structure and a mounting structure fastened with respect to the securement structure. The fastening system further includes a bearing member with a first portion for bearing against the bearing surface of the securement structure and a second portion for bearing against the bearing surface of the mounting structure. The bearing member may be biased such that the bearing surfaces of the securement and mounting structures both simultaneously receive compressive force from the respective first and second portions of the bearing member.

Abstract: A structure, box or hopper for transportation which is formed from a combination of polymers and steels. In one embodiment, polymers comprise the body of the hopper which is in direct contact with the load being transported. In this way, the polymers bear the impact and wear and tear caused by the material being transported. The present invention further comprises various systems for fastening the steel portion of the hopper to the polymeric portion including the use of adjustable elastomeric ropes for supporting a weight bearing rubber mat.

Abstract: A smooth side trailer body or body structure comprised of a plurality of extruded panel members positioned adjacent one another. The extruded panels are arranged perpendicular to the floor of a trailer. The panels are held to the floor by a bottom rail. A top rail portion may be used to hold the panels together to form a more rigid wall.

Abstract: A bed system for a pickup truck includes a first member adapted for securement to a first support component associated with a truck bed. The first member has a first surface for contacting cargo and a first edge portion extending at least partially along the periphery of the first member. A second member is adapted for securement to a second support component associated with a truck bed. The second member has a second surface for contacting cargo and has a second edge portion extending at least partially along the periphery of the second member. At least a portion of the second edge portion is oriented in at least a partially overlapping spaced relationship to at least a portion of the first edge portion at an interface. A cushioning element is located between the overlapping first and second edge portions at the interface. The cushioning element is resiliently compressible and permits relative movement between the first and second edge portions at the interface.

Abstract: A storage box for a pickup truck or similar vehicle is formed from a combination of metallic and composite materials. The storage box includes an internal storage box frame that is formed from a plurality of metallic tubular components that are secured together, such as by magnetic pulse welding techniques. The metallic tubular pieces can be formed from steel, aluminum, and the like, or any combination thereof. The storage box further includes one or more panels that are formed from composite materials, such as urethane, that are secured to the metallic storage box frame. The composite panels may secured to the metallic storage frame box by molding the composite material directly about the metallic storage box frame. Alternatively, the composite panels may be formed as separate pieces that are connected to the metallic storage box frame.

Abstract: A bed assembly for a motor vehicle includes a floor pan that defines a bed surface extending between longitudinal sides. Each of the longitudinal sides includes a side support surface spaced from and parallel to the bed surface. The bed assembly also includes a sidewall panel having a lower end defining a base surface disposed adjacent to and supported by the side support surface. In addition, the bed assembly includes a retention member extending along a portion of one of the longitudinal sides to secure the base surface to the side support surface. The retention member maintains the sidewall panel in abutting relation to the floor pan.