Abstract: There is disclosed a baffle for inhibiting the passage of sound, debris or the like through a cavity of an automotive vehicle.

Abstract: A vehicle body side structure, which includes: a pillar having a closed cross section formed by jointing a pillar inner panel and an outer panel; a vehicle interior side face, on which an opening is disposed, of the pillar; a seat belt retractor to be arranged inside the pillar by being inserted through the opening; a boxy member, in which the seat belt retractor is housed to be arranged in the opening, having a flange portion and a bottom back face; and a structural foaming member for jointing at least one of the flange portion and the bottom back face to an inner surface of the pillar.

Abstract: A blocking device for mounting within a space defined within a hollow structure includes a holder and an expandable member. The holder is adapted to be mounted within the space. The expandable member is supported on the holder and is expandable by heat to form a foam member in order to block or substantially close the space. The holder includes a holder plate extending substantially perpendicular to the longitudinal axis of the space and supporting at least one side of the expandable member. The expandable member includes a constriction absorbing portion that is deformed so as to absorb potential constriction of the expandable member at the beginning of the expansion process of the expandable member.

Abstract: A volume-filling mechanical structure for modifying a crash or impact comprising a honeycomb celled material expandable from a compact state to a expanded state and methods for operating the same.

Abstract: An energy-absorbing vehicle hood includes outer and inner layers defining a cavity filled with foam material. The outer layer fractures when subjected to a crush load to thereby transmit the load to the foam material where it is absorbed, and both layers are continuously and directly bonded to the foam material. A vehicle includes a vehicle hood assembly having outer and inner layers defining a cavity, with foam material filling the cavity. The outer layer fractures when subjected to a crush load to transmit the load to the foam material for uniformly absorption of the crush load. A hood panel is also provided for use with a vehicle, including an energy-absorbing polymer foam material entrapped between an outer and inner polymer membrane. The membranes have a crush strength, and the foam material is characterized by an absence of a reinforcing structure.

Abstract: Described are in-mold coated products such as vehicular components, in-mold coating methods, and in-mold coating compositions, involving the use of aqueous acrylic copolymer dispersions, desirably self-crosslinking.

Abstract: There is disclosed a reinforcement member with a carrier member and a reinforcement material disposed on the carrier member.

Abstract: Force and deceleration delimiting devices and methods for operating the same in a vehicle.

Abstract: There is disclosed a baffle for inhibiting the passage of sound, debris or the like through a cavity of an automotive vehicle.

Abstract: A thermally expandable material is provided that, once expanded, has a Young's storage modulus E? between 0.1 MPa and 1000 MPa, a loss factor of at least 0.3 (preferably, at least 1) and preferably a shear storage modulus G? between 0.1 MPa and 500 MPa at a temperature between ?10 and +40 degrees C. in the frequency range 0 to 500 Hz. Such materials are useful in combination with a carrier to form a dissipative vibratory wave barrier that effectively reduces the transfer of vibrations from a vibration generator, as may be present in a vehicle.

Abstract: A reversible energy absorbing assembly including a cellular lattice comprising a shape memory material disposed within an expandable interior region of the assembly, wherein the shape memory material is adapted to expand from a first configuration to an expanded configuration in response to fluid communication with a fluid source. Once expanded, the assembly effectively absorbs kinetic energy of an object upon impact with the assembly. The shape memory material can be thermally activated to restore the first configuration of the energy absorbing assembly. Methods of operating the energy absorbing assembly are also disclosed.

Abstract: A foam filling member having simplified structure is provided that may be produced with improved working efficiency and at low cost. Additionally, the invention enables a reduction in a quantity of foaming material of the foaming base used for filling an interior space of a structure. The foam filling member has an annular wall formed on a supporting plate and an annular foaming portion of the foaming base supported on an outer supporting portion located at the outside of the annular wall on the supporting plate. A plurality of openings are formed in the annular wall and also lugs are formed that project into an inner closed portion at the inside of the annular wall through the respective openings.

Abstract: There is disclosed a reinforcement material for forming reinforced members. The reinforcement material includes a strengthening material which is preferably a fabric disposed at least partially between portions of matrix material.

Abstract: There is disclosed a member for reinforcing, sealing or baffling a structure of an article of manufacture such as an automotive vehicle. The member preferably includes a carrier member and an activatable (e.g., expandable, curable or both) material disposed upon a surface of the carrier member. The carrier member is preferably formed of a thermosettable material such as a molding compound (e.g., a sheet or bulk molding compound).

Abstract: A system and method for reinforcing at least a portion of a structural member, including at least one hollow carrier, having an exterior shell and an interior portion, which substantially conforms to the dimensions and geometry of the structural member being reinforced; and a lightweight, low density material for filling the interior portion of one or more of the carriers. The material filling one or more of the carriers of the present invention can be a reinforcement material, self-curing material, or a heat activated expandable material. The carrier can be produced by blow molding or rotational molding and has an adhesive material disposed along at least a portion of the exterior shell used to place, adhere, and affix the carrier to a targeted portion of the structural member selected to be structurally reinforced.

Abstract: There is disclosed a system and method of employing a porous container for sealing, baffling, reinforcing or a combination thereof. According to the method, a porous container having one or more openings is provided. An expandable material is associated with the container and is preferably placed within the container. Thereafter, the expandable material is expanded to contact and adhere to a structure of an article of manufacture (e.g., an automotive vehicle).

Abstract: A structural reinforcement for a hollow section at least part of at least one of whose surfaces is the internal surface of an external panel comprising a rigid reinforcing member having a shape that substantially conforms to the cross section to be reinforced. An expandable adhesive material is provided over a portion of the surface of the rigid reinforcing member and the shape of the rigid reinforcing member and the amount and location of the expandable adhesive is such that upon foaming the foam contacts and bonds to the internal surfaces of the hollow section other than the interior surface of the external panel. In this way deformation of the external body panel during the foaming and/or cooling of the foamed expandable material is reduced or prevented.

Abstract: There is disclosed a member for sealing, baffling and/or reinforcing components of an automotive vehicle. The assembly generally includes a carrier, an expandable material and at least one fastener.

Abstract: The invention relates to a bulkhead that can realize not only manufacture as lightweight and inexpensive as possible but also less the waste produced from material, while keeping sufficient structural strength and rigidity thereof. The bulkhead 1 for raising strength and rigidity of a vehicular frame member 2 comprises: a partition face 11 having an outer shape contoured to a sectional shape of the vehicular frame member 2; connecting wings 12, 13, 13 projected and folded at individual sides of the partition face 11 except an open edge 111, and forming a peripheral wall section 16 having a C-shape by linking vicinities of folded edges 121, 131, 131; and a bead 14 formed on the partition face 11 near the open edge 111 in that it is denting in same direction of the folded connecting wings 12, 13, 13, and extending in parallel to the open edge 111.

Abstract: The present invention relates to the use, at the front of a motor vehicle, of a fender and of a hood defining a fender-hood junction leaving predetermined clearance between an edge of the hood and an edge of the fender, in combination with an air bag for deploying to the outside of the vehicle. This use is performed in such a manner that while the air bag is deploying, it deforms the fender and/or the hood in such as a manner as to enlarge the clearance and create a passage between the edge of the hood and the edge of the fender. The invention also relates to retaining means and to a fender support, to a fender, to a fender module, and to a hood for a motor vehicle.

Abstract: A part for reinforcement of hollow structures comprises a series of segments flexibly interlinked to enable the part to be adjusted to fit structures of irregular cross section and direction, the segments contain foamable material which can be activated to fill the space between the parts and the hollow structure.

Abstract: A molding is described, the outer edge region of which comprises a thermally expandable material that has a high coefficient of friction in relation to metal or plastic. In its inner region this molding has an aperture and/or recess for receiving a mounting aid. The molding is suitable as a sealing and acoustically active bulkhead part and with the aid of friction forces can be fixed mechanically in the cavity of structural components without these components having to exhibit bores, apertures or other devices for fixing the bulkhead part.

Abstract: The hollow profiles with inner reinforcement are especially suited for use in automobile bodies. The aim of the invention is to ensure that an anti-corrosion medium reaches all areas and to obtain rigidity in a hollow structure without increasing the weight of the profile or enlarging its cross-section. To this end, a solid core material is coated with an activable material and an outer panel is arranged in such a way as to form a hollow space which can be filled through the foaming action of the activable material. The size of this hollow space is determined by how the spacers are determined and by how the spacers are arranged, depending on the particular application. The solid core material consists of a foamed or non-foamed metallic material or of a synthetic material reinforced with metal fibers, carbon fibers or glass fibers.

Abstract: The invention relates to a vehicle body panel part, particularly a vehicle roof panel, which has a very good surface quality. The vehicle body panel part includes an outer part forming at least a portion of an outer skin, a plastic inner layer formed by back foaming on a rear side of the outer part, and at least an elongated, tubular hollow body that is embedded in the plastic inner layer. The hollow body is completely enclosed and surrounded by the inner layer.

Abstract: An automobile hood has a skin and a frame reinforcing it. At least part of a space defined between the skin and the frame is packed with a foamed metal which breaks down continuously upon receiving an external force. Its continuous breakdown absorbs a substantially equal amount of impact energy continuously.

Abstract: A structural reinforcement member include a carrier member and a reinforcement material disposed upon the carrier member. The reinforcement member also includes at least one locating member. The reinforcement member has been found particularly useful for forming a structural system for articles of manufacture such as automotive vehicles.

Abstract: One embodiment of the present invention is a seal apparatus (16) for an improved front-end to body-side joint (10) of a vehicle. The seal apparatus (16) includes a ring portion (36), a gate portion (38), and an intermediate portion (40) extending between the ring portion (36) and the gate portion (38). The ring portion (36) is utilized for receiving an open-ended tubular front-end structure (12) of the improved front-end to body-side joint (10). Additionally, the ring portion (36) is utilized for sealing an interface between the front-end structure (12) and a body-side structure (14). Further, the gate portion (38) is sized for insertion into an interior cavity (42) of the front-end structure (12) and for blocking communication through the interior. Also, the ring portion (36) and/or the intermediate portion (40) have a self-locating construction for positioning the seal apparatus (16) in a predetermined location (50) on the front-end structure (12).

Abstract: A sound insulation device for mounting in a tubular part, in particular a motor vehicle bodywork part, the device comprising a partitioning insert, a cord of a composition that is thermally expandable so as to form a foam, said cord being fitted to the periphery of the insert, retaining means for holding the cord on the insert prior to expansion of the cord, and means for encouraging the cord to expand towards the inside wall of the tubular part, wherein the cord is formed by being extruded in rectilinear manner without any particular shaping, and wherein the cord retaining means are integrally molded with the partitioning insert and also serve to shape the extruded cord around the periphery of the partitioning insert.

Abstract: A system and method for reinforcing at least a portion of a structural member, including at least one hollow carrier, having an exterior shell and an interior portion, which substantially conforms to the dimensions and geometry of the structural member being reinforced; and a lightweight, low density material for filling the interior portion of one or more of the carriers. The material filling one or more of the carriers of the present invention can be a reinforcement material, self-curing material, or a heat activated expandable material. The carrier can be produced by blow molding or rotational molding and has an adhesive material disposed along at least a portion of the exterior shell used to place, adhere, and affix the carrier to a targeted portion of the structural member selected to be structurally reinforced.

Abstract: A sound insulation in tubular parts regardless of the section shape of the part, uses a piece of material that is suitable for expanding over the entire section of the section, which piece is mounted using a support suitable for fixing to the wall of the tube that is to be insulated. In a particular embodiment, a sound insulation assembly mounted in a part presenting a longitudinal direction and a tubular wall comprises a wafer that is thermally expandable to form a foam, said wafer having two parallel main faces and extending essentially along a main plane from a first wall portion towards the diametrically opposite wall portion, together with a wafer support comprising a clamp for retaining the wafer prior to expansion and coupled to fixing means in the form of a clip for fixing to the first wall portion of the part.

Abstract: A mounting arrangement for accepting a pipe through a boundary in a vehicle includes a dash defining a boundary between an engine compartment and a passenger compartment. A dash mat is disposed adjacent to the dash. A pipe extends through the dash between the engine compartment and the passenger compartment. A first mounting plate is positioned in the passenger compartment and accepts the pipe through a passage therein. A noise abating material is disposed between the dash and the mounting plate. The noise abating material contacts an outer circumferential surface of the pipe and overlaps a portion of the dash mat in an assembled position.

Abstract: A vehicle bodywork component intended in particular for automotive construction is formed in the manner of a sandwich having an outer layer made from a synthetic sheet or an aluminum sheet and an inner synthetic layer, which is applied by foaming to the outer layer. The outer layer may be formed from a plurality of pieces of different colors. These may abut directly against one another. In another example, a trim or cover strip is between the pieces, which are fixedly connected to one another by the foam applied against them. The trim or cover strip may have a web-like projection which is partly enclosed in foam when the synthetic layer is applied by foaming, in order to secure the trim or cover strip in place.

Abstract: In a method for mounting an inner cover section to a support structure of a motor vehicle, an engagement member is introduced onto the cover section or onto the support structure and engages into a receptacle formed in the corresponding other component. The engagement member thereby seats loosely with play in the receptacle to engage behind it and an elastic foam is disposed in the gap defined between the cover section and the support structure to push against and thereby tension these components. The elastic foam material partially fills the intermediate space between the cover section and the support structure.

Abstract: The invention provides a method and assembly for fastening and reinforcing a structural member (e.g., an automotive vehicle pillar, such as an automotive “B” pillar). The assembly preferably includes a structural member having a first and a second portion defining a cavity therebetween. An expandable reinforcement material, such as an epoxy-based reinforcement material, and a spacer are typically disposed within the cavity. The assembly also typically includes a fastener or fastening assembly. In operation, the spacer preferably assists in supporting the first and second portions of the structural member during changes of state (e.g., softening) of the reinforcement material.

Abstract: A body frame of a vehicle for securing, in control of buckling, necessary strength without increasing the size of the frame member, and for reducing impact deceleration produced at the start of buckling. The body frame of has a frame member provided in one of a front portion and a rear portion of the vehicle; and a load imposing device, provided at an end of the frame member, for imposing a load on the frame member toward at least two opposite directions which are substantially perpendicular to a longitudinal direction of the frame member, when impact on the frame member is anticipated or imposed. The load imposing device may have a member made of a shape memory alloy.

Abstract: Parts are provided which combine structural reinforcement of hollow profiles and light weight means of attachment. Optionally, the part may also provide an acoustic baffle. The parts consists of a core coated with expandable structural reinforcing foam on at least part of its surface the core being provided with means for receipt of a nut and means to prevent rotation of the nut. Optionally, a piece of a second expandable material is provided on at least one extremity which can expand to fill the entire cross section of the hollow profile. In a preferred embodiment, the hollow profile is the A, B or C pillar of a vehicle and the nut is used for attaching doors.

Abstract: A shock absorbing structure for a vehicle, including resin bodies spaced apart from each other, and at least one connecting body each connecting adjacent resin bodies. Each connecting body includes first and second connecting members which are made of a synthetic resin material having flexibility. Each of the connecting members connects the adjacent resin bodies such that each first connecting member and each second connecting member corresponding to each first connecting member are spaced apart from each other in a direction intersecting a direction in which the resin bodies are spaced apart from each other. At least one of the first connecting members and at least one of the second connecting members includes at least one curved/bent portion which is flexible in a plane perpendicular to a shock-receiving direction in which a shock is to be primarily applied to the resin bodies.

Abstract: A structural reinforcement for a hollow member comprising a rigid reinforcing member having a shape that substantially conforms to the cross section of the hollow member to be reinforced with an expandable adhesive material over at least a portion of the surface of the structural reinforcement having one or more extensions on its external surface which control and direct the direction in which the adhesive material expands to bond the reinforcing member to the internal surface of the hollow member, some of the extensions also provide improved reinforcement.

Abstract: An automotive vehicle frame reinforcement system has a skeleton member designed to be secured to a vehicle frame, such as a roof or pillar section. An expandable material, such as an epoxy-based reinforcing foam, is disposed on the skeleton member. Once the system is attached to the frame, the foam expands and cures during an automobile assembly operation, bonding the reinforcement system to the frame. As a result, the reinforcement system provides enhanced load distribution over the vehicle frame without adding excessive weight.

Abstract: There is disclosed a reinforcement member with a carrier member and a reinforcement material disposed on the carrier member. The carrier member includes one or more first body members disposed at angles relative to one or more second body members. The carrier member also preferably includes connector members interconnecting the body members. The body members of the carrier are preferably arranged in a zig-zag configuration, which can collapse in an accordion-like manner.

Abstract: A method of reinforcing an automobile structure includes: providing an elongated hollow automotive frame structure; providing an elongated carrier having a longitudinal axis; applying a reinforcing medium to the carrier for forming a sleeve wherein the reinforcing medium is a heat activated expandable material; and inserting the sleeve in the hollow frame structure.

Abstract: An HVAC duct is mounted within a pillar providing a frame element of a framing structure defining a passenger compartment of a vehicle such as a van, an SUV or a station wagon. The HVAC duct is stabilized within the pillar by a layer of structural foam or other cellular structure which is adhered to the interior surface of a wall of the pillar, for example, by heat expanded epoxy adhesive. In a method of assembling the HVAC duct and pillar, the duct is mounted on an interior wall portion of the pillar prior to enclosing the duct in the pillar by welding an exterior wall portion of the pillar to the interior wall portion of the pillar. Upon heating the pillar to bake the frame assembly after painting the frame assembly, the heat expandable epoxy expands and adheres to interior surfaces of the pillar walls. The resulting structure reduces structural intrusion into the passenger compartment by the duct and pillar assemblage, while increasing the cross-sectional area of the pillar.

Abstract: An assembly having one or more members (e.g., panels), a first expandable material and a second expandable material is disclosed. One of the materials is typically more expandable than the other. Although, the assembly may be used for various articles, it has been found particularly suitable for roofs of automotive vehicles.

Abstract: There is disclosed a reinforced structural assembly and a method of using the assembly for sealing, baffling and/or reinforcing components of an automotive vehicle. The assembly generally includes at least a first mass of expandable material. Preferably, the first mass is movably (e.g., rotatably) connected to a second mass of material and/or another member. According to the method, the assembly is placed in a cavity of an automotive vehicle and the at least one mass is activated to expand. Preferably, upon activation, the first mass self adjusts by moving (e.g., rotating) relative to the second mass and/or the other member.

Abstract: A modular segmented structural reinforcement system for use with closed forms or cavities defined with automotive vehicles having a plurality of modular segments designed to be secured within a defined portion of an automotive vehicle applications. An expandable or bonding material, such as an epoxy-based reinforcing foam or other sound absorption, damping, vibration reduction, or sealing material is disposed on at least a portion of the outer surface of each of the plurality of segments. Once the system is flexible fitted within the closed form or placed within a selected cavity of an automotive vehicle, the material expands and cures during an automobile assembly operation, bonding the reinforcement system to the segments. As a result, the reinforcement system provides enhanced load distribution over the vehicle frame without adding excessive weight and further serves to reduce noise and vibrational characteristics of the automotive vehicle.

Abstract: There is disclosed a reinforcement member with a carrier member and a reinforcement material disposed on the carrier member. The carrier member includes one or more first body members disposed at angles relative to one or more second body members. The carrier member also preferably includes connector members interconnecting the body members. The body members of the carrier are preferably arranged in a zig-zag configuration, which can collapse in an accordion-like manner.

Abstract: A structure is provided for a passenger motor vehicle, which comprises a panel structure of non-metallic material, such as fiber-reinforced plastic. For optimization of the structure with regard to high strength, light weight, and functional performance, said structure comprises a passenger cell, the panel structure of which includes a front panel structure and a rear panel structure, while the panel structures are connected with a floor structure bordered by longitudinal girders extending between the panel structures.

Abstract: There is disclosed a reinforced structural assembly and a method of using the assembly for reinforcing components of an automotive vehicle. The assembly generally includes a first member and a second member with a reinforcement material intermediate the first and second member. According to the method, the assembly is placed in a cavity of an automotive vehicle and the reinforcement material is expanded to promote connection between the first member and a surface defining the cavity and to promote connection between the second member and another surface defining the cavity.

Abstract: A mechanical, active crash pulse management structure for providing modification of crash pulse, wherein the structure has a dormant (initial) state volume, but then in the event of a crash, timely expands into a much larger deployed volume for providing management of an expectant crash energy. The preferred crash energy management structure is a before expansion honeycomb celled material brick, wherein expansion of the honeycomb brick is in a plane transverse to the cellular axis of the cells thereof, and crash crush is intended to be parallel to the cellular axis. In the event of a crash, either an active or passive activation mechanism is provided for causing expansion of honeycomb celled material.

Abstract: The present invention describes a hollow structural body such as an automotive unibody or frame rail that is reinforced with a reinforcing material such as a polyurethane foam by inserting into a portion of the structural body a bulkhead-containing insert, which, in combination with the structural body at the place of insertion, creates a containment region for the reinforcing material. Uncured reinforcing material can then be added to the containment region and cured. The present invention solves a problem in the art by providing structural reinforcement to be easily and precisely placed within the structural body to provide, for example, enhanced crash resistance or improvements in acoustical properties.