Front Patents (Class 296/187.09)
  • Patent number: 7229124
    Abstract: A motor vehicle includes a body shell element, an interior-covering part for the body shell element, an energy-absorbing deformation element arranged between the body shell element and the interior covering part, and a deformable supporting element connecting the interior-covering part to the body shell element. The deformation element is constructed as a sheet metal part in the shape of an elongated hollow profile, and includes at least one fastening leg and at least one deformation leg. The fastening leg is connected with the interior-covering part. The deformation leg starts out from the fastening leg and faces the body shell element. The deformation characteristics of the deformable supporting element are designed in consideration of the deformation characteristics of the deformation element. The deformation leg is arranged at a distance from the body shell element.
    Type: Grant
    Filed: May 27, 2005
    Date of Patent: June 12, 2007
    Assignee: Dr. Ing. h.c.F. Porsche Aktiengesellschaft
    Inventors: Klaus Luik, Werner Maier, Matthias Zierle
  • Patent number: 7226120
    Abstract: A skeleton member structure having a tubular structural member (11, 211) filled with granular materials for absorbing impact energy. The granular materials includes a granular material having a hollow portion (12a, 212a) or a porous granular material. When the skeleton member receives an impact, the granular materials are deformed or collapsed, and impact energy is stably absorbed. Since the granular materials are hollow or porous, the weight of the skeleton member filled with the granular materials is reduced.
    Type: Grant
    Filed: March 13, 2003
    Date of Patent: June 5, 2007
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventor: Shouji Yamazaki
  • Patent number: 7222912
    Abstract: An automotive vehicle body includes a generally tubular, hydroformed cowl with integral mounting flanges which are welded to an engine compartment structural member and a cowlside member. The cowl may be hydroformed from several different preforms having both symmetrical and asymmetrical geometric characteristics.
    Type: Grant
    Filed: November 23, 2004
    Date of Patent: May 29, 2007
    Assignee: Ford Global Technologies, LLC
    Inventors: Madhu R Deme, Lawrence J Dupuis, James W Lowe, James Antime Marleau, Jr.
  • Patent number: 7219954
    Abstract: Front upper members and front side members located laterally inward of the front upper members are joined with connecting members of pipe form. A first end portion of each connecting member extends through the front side member and is welded to both sides of the side member. The joint has high rigidity. When impact energy acts on either front upper member, the energy is transmitted to the front side member via the connecting member, and the front side member and the front upper member plastically deform.
    Type: Grant
    Filed: August 18, 2004
    Date of Patent: May 22, 2007
    Assignee: Honda Motor Co., Ltd.
    Inventors: Tetsuya Gomi, Yasuhiko Otsuka
  • Patent number: 7213873
    Abstract: An automobile front-part structure is provided in which an impact-absorbing member can absorb the impact energy that is given by a bump, whatever bump it is, such as an offset collision and a pole bump.
    Type: Grant
    Filed: February 25, 2005
    Date of Patent: May 8, 2007
    Assignee: Mazda Motor Corporation
    Inventors: Shin Murata, Shinichi Konuma, Masanobu Hanazaki
  • Patent number: 7210732
    Abstract: A fender for absorbing forces generated from an impact includes a depending attachment flange which comprises a vertically aligned section depending from an exterior portion of the fender and a horizontally aligned section depending from the vertically aligned section adapted for mounting to a vehicle wherein the vertically aligned section includes a plurality of contoured portions for enhancing the stiffness of the vertically aligned section.
    Type: Grant
    Filed: November 14, 2005
    Date of Patent: May 1, 2007
    Assignee: General Electric Company
    Inventors: Kees Marijnissen, Roy Gilsing
  • Patent number: 7204545
    Abstract: The motor vehicle fender support comprises a metal core with a top portion provided with fasteners for fastening to a fender. The top portion is provided with ribs arranged to stiffen it in the event of stress being directed in the transverse direction, and to buckle in the event of downwardly-directed impacts, when the fender support is mounted on the vehicle. The metal core also includes openings seeking to reduce its stiffness so as to satisfy predefined deceleration criteria. The fender support also comprises a rigid bottom portion designed to be fastened to the structure of the vehicle.
    Type: Grant
    Filed: June 2, 2004
    Date of Patent: April 17, 2007
    Assignee: Compagnie Plastic Omnium
    Inventors: Jean-Pierre Roux, Frédéric Pierrot, Gérald Andre, Hugues Cheron
  • Patent number: 7201249
    Abstract: A vehicle front structure of the present invention has a pair of side members longitudinally located on right and left sides of a vehicle, and a pair of sub side members juxtaposed to the respective side members and adapted to receive a impact load in the event of a frontal collision after the side members receive the impact load. In this vehicle front structure, the side members first receive the impact load and then the sub side members juxtaposed to the side members also receive the impact load after a certain interval, in collaboration with the side members. Therefore, vehicle deceleration increases in two stages. Since the vehicle front structure has such sub side members, the magnitude of deceleration in the second stage upon collision can be made greater than that in the first stage, and it becomes feasible to make a decision on activation of occupant protection apparatus well.
    Type: Grant
    Filed: December 5, 2005
    Date of Patent: April 10, 2007
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Naoya Kosaka
  • Patent number: 7201433
    Abstract: A deformation element formed of a triangular assembly of interconnected structural channels is mounted in a trunk well in the forward section of a vehicle. In their respective longitudinal directions, the channels incorporate hollow compartments, separated by partitions, which, in the event of a collision, have an impact-energy-absorbing effect.
    Type: Grant
    Filed: December 3, 2004
    Date of Patent: April 10, 2007
    Assignee: Dr. Ing. h.c.F. Porsche Aktiengesellschaft
    Inventors: Matthias Herntier, Roberto Oggianu, Tobias Posch, Frank Sautter, Jochen Eppele, Stephan Brausse
  • Patent number: 7192080
    Abstract: A fender for absorbing forces generated from an impact includes a depending attachment flange which comprises a vertically aligned section depending from an exterior portion of the fender and a horizontally aligned section depending from the vertically aligned section adapted for mounting to a vehicle wherein the vertically aligned section includes a plurality of contoured portions for enhancing the stiffness of the vertically aligned section.
    Type: Grant
    Filed: November 14, 2005
    Date of Patent: March 20, 2007
    Assignee: General Electric Company
    Inventors: Kees Marijnissen, Roy Gilsing
  • Patent number: 7192079
    Abstract: A pedestrian protection apparatus particularly adapted for motor vehicle front end structures for mitigating injuries of pedestrians struck by the vehicle. The apparatus incorporates a front grill which is moveable between extended and retracted positions. While it is in its extended position, the grill is designed to absorb energy from a pedestrian impact to reduce pedestrian injuries. The position of the grill is controlled by an actuator which responds to control inputs such as vehicle speed.
    Type: Grant
    Filed: March 26, 2004
    Date of Patent: March 20, 2007
    Assignee: Autoliv ASP, Inc.
    Inventors: Michael Schramm, Brent Parks
  • Patent number: 7185945
    Abstract: A structural assembly for a vehicle includes a structural member extending longitudinally. The structural assembly also includes an insert disposed within and extending longitudinally along at least a portion of the structural member and having at least one corrugation to act as a crush initiator during an axial impact on the structural assembly.
    Type: Grant
    Filed: August 6, 2004
    Date of Patent: March 6, 2007
    Assignee: General Motors Corporation
    Inventors: Bhushan W. Dandekar, Dmitriy V. Mazur, Matthew B. Rombach
  • Patent number: 7165805
    Abstract: A vehicle front body structure which includes: a front side member and an extension member connected at a front end portion thereof to a rear end of the front side member and extended rearward therefrom. The front end of the extension member cooperates with a dash panel to form a box section member extending along a front surface of the dash panel. The front end of the extension member is formed to provide a closed end of the box section member.
    Type: Grant
    Filed: April 13, 2005
    Date of Patent: January 23, 2007
    Assignee: Nissan Motor Co., Ltd.
    Inventor: Daizou Miyata
  • Patent number: 7163243
    Abstract: A vehicle bumper system includes a beam and a thermoformed energy absorber positioned on a face of the beam. The thermoformed energy absorber has a plurality of elongated crush boxes thermoformed from a base flange. Crush boxes near a center of the beam are up to about three inches deep, and as a result have side walls that are stretched when thermoformed, while crush boxes near ends of the beam are much shorter and hence not as thin. As a result, the center area has a softer impact intended to reduce pedestrian injury during impact.
    Type: Grant
    Filed: December 12, 2005
    Date of Patent: January 16, 2007
    Assignee: NetShape international, LLC
    Inventor: Darin Evans
  • Patent number: 7163259
    Abstract: A vehicle body structure includes a cross member connected to at least one of a pair of side sill inners, extending in a fore and aft direction of a vehicle body at both ends of the cross member in a widthwise direction of the vehicle body, and associated with a lower surface of a front end of a floor panel at an area close proximity to a dash panel to form a closed cross-sectional section extending in the widthwise direction, and a floor reinforce joined to the dash panel, the side sill inner and the cross member at a front corner area surrounded by the dash panel, a front end of the at least one of the side sill inners, and a front wall of the end of the cross member to form a front corner closed cross-sectional section.
    Type: Grant
    Filed: April 6, 2005
    Date of Patent: January 16, 2007
    Assignee: Nissan Motor Co., Ltd.
    Inventor: Masatomo Hayashi
  • Patent number: 7147275
    Abstract: A vehicle body includes a front part having a dashboard. The dashboard has an upper end portion bulged in a rearward direction of the vehicle body. The bulged upper end portion covers an upper portion of a rear reinforcing member with a constant interval provided therebetween. The bulged upper end portion is joined to an upper member and a damper housing. The bulged upper end portion and the rear reinforcing member are combined together to form a closed cross-sectional member directed towards a front pillar and extending from a side frame to the upper member. The rear reinforcing member extends from a lower joining portion located forwardly of a lower part of the dashboard through inside of the bulged upper end portion to the upper member. The rear reinforcing member takes the form of a generally straight line, as viewed in all of front elevation, top plan and side elevation.
    Type: Grant
    Filed: June 27, 2005
    Date of Patent: December 12, 2006
    Assignee: Honda Motor Co., Ltd.
    Inventors: Shohei Matsuyama, Eric J. Boettcher
  • Patent number: 7114763
    Abstract: An energy management system and device for use in an automotive frame, rail, or other structural component of an automotive vehicle. The frame or rail having a cavity or exposed surface capable of supporting at least one member. The member having an interior portion and an exterior portion with the interior portion being defined by at least one trigger or step change to the geometry of the inner portion to target and direct axial bending of the system. A reinforcing material, such as a polymer-based expandable material, is disposed along the exterior portion of a member prior to final assembly of the vehicle by the vehicle manufacturer. The system is activated as the vehicle undergoes the final vehicle assembly process and paint operation which activates and transforms the reinforcing material to expand, bond and structurally adhere the frame rail to mange, direct, and/or absorb energy in the event of an impact to the vehicle from an applied load or an external force.
    Type: Grant
    Filed: May 17, 2004
    Date of Patent: October 3, 2006
    Assignee: L & L Products, Inc.
    Inventors: Jon Riley, Michael J. Czaplicki
  • Patent number: 7114765
    Abstract: An automobile hood has a skin and a frame reinforcing it. At least part of a space defined between the skin and the frame is packed with a foamed metal which breaks down continuously upon receiving an external force. Its continuous breakdown absorbs a substantially equal amount of impact energy continuously.
    Type: Grant
    Filed: June 27, 2005
    Date of Patent: October 3, 2006
    Assignee: Honda Motor Co., Ltd.
    Inventors: Ryoichi Ishikawa, Katsuhiro Shibata, Kiyotaka Toma, Masashi Ishii
  • Patent number: 7090289
    Abstract: A vehicle hood includes a hood outer panel and a panel-shaped hood reinforcement which is arranged at the underside of the hood outer panel. The hood reinforcement includes an integral bend which extends in the vehicle width direction to allow the hood reinforcement to bend in the front to rear direction of the vehicle in a frontal crash. A bulge formed in the hood outer panel and the bend of the hood reinforcement are so arranged that the front end of the bulge and the bend substantially coincide with each other when viewed in plan.
    Type: Grant
    Filed: June 15, 2005
    Date of Patent: August 15, 2006
    Assignee: Mazda Motor Corporation
    Inventor: Fumihiro Koura
  • Patent number: 7090288
    Abstract: An apparatus for controlling stiffness of a vehicle body includes a slide member, a base member, a deformable member and an actuator. The slide member is disposed parallel to a direction of impact force acting on a first end of the slide member. The base member, which is disposed at a second end of the slide member, has a slit into which the slide member moves. The deformable member is disposed at the first end of the slide member. Both ends of the deformable member are connected to the base member and a cross section of the deformable member is substantially U-shaped. The actuator executes one of permitting the slide member to move into the slit and inhibiting the slide member from moving into the slit at a collision.
    Type: Grant
    Filed: October 13, 2004
    Date of Patent: August 15, 2006
    Assignee: Honda Motor Co., Ltd.
    Inventors: Shunji Suzuki, Yuta Urushiyama
  • Patent number: 7086690
    Abstract: A bumper system for an automobile vehicle includes, in an exemplary embodiment, a first beam configured to attached to the vehicle and a first energy absorber coupled to the first beam. The first energy absorber is tunable for meeting predetermined criteria for both low speed and pedestrian impacts, and includes a plurality of tunable lobes. The lobes are tuned so that a stiffness of the first energy absorber varies from a center of the first energy absorber to each end.
    Type: Grant
    Filed: August 24, 2004
    Date of Patent: August 8, 2006
    Assignee: General Electric Company
    Inventors: Stephen F. Shuler, Alok Nanda, Takaaki Nemoto, Frank Mooijman, Katsuhisa Kumagai, A. D. Shaleena
  • Patent number: 7083223
    Abstract: A vehicle cab having a frame construction including a pair of front supporting A-pillars, a pair of rear supporting B- or C-pillars, at least one front transverse beam, which mutually connects the front supporting A-pillars, and a rear transverse beam, which mutually connects the rear supporting B or C-pillars, and a pair of roof bars, which are supported by and connect the front supporting A-pillars to the rear supporting B or C-pillars.
    Type: Grant
    Filed: June 13, 2005
    Date of Patent: August 1, 2006
    Assignee: Volvo Last Vagnar AB
    Inventor: Lars Forsman
  • Patent number: 7083224
    Abstract: A front fender structure includes an enclosure extension which extends from an enclosure extending vertically between a fender panel and an outer panel which forms a front pillar toward the upper part of a wheel arch edge portion of the fender panel; and a fender panel surface reinforcement portion which is provided on the enclosure extension along the inner surface of the fender panel.
    Type: Grant
    Filed: June 24, 2005
    Date of Patent: August 1, 2006
    Assignee: Honda Motor Co., Ltd.
    Inventors: Takuya Yamamura, Ko Ishikawa, Yasuto Shigematsu, Tadashi Miyashita
  • Patent number: 7080875
    Abstract: A vehicle floor capable of distributing an impact load imparted to the floor at the time of head-on vehicle collisions, at the lower floor sides of a vehicle body frame; the body frame including a side outer panel, an outer reinforcing member, a side inner panel, a side chamber inner panel, a cowl side lower member, a front side outer member, a front side inner member, a front side rear lower member, a front side rear upper member, a front side inner reinforcing member, a frame mounting rear reinforcing member, and a center floor side member. A floor outer member, which enables a box type connection, is provided at the rear end of the front side outer member and the side chamber inner panel. Box-protruding structures for a front reinforcing member and a front member are formed in between the floor outer member and the side chamber inner panel.
    Type: Grant
    Filed: December 28, 2004
    Date of Patent: July 25, 2006
    Assignee: Hyundai Motor Company
    Inventor: Ki Chang Kim
  • Patent number: 7077225
    Abstract: A flip-up apparatus is provided to lift up a hood of a vehicle. The apparatus includes a hinge device for the hood rotatably mounted on a vehicle body and an actuator for lifting up a hood at a vehicle collision. The hinge device has a first and a second arm supporting the hood rotatably to a frame member of the vehicle body and first and second lock plates rotatably supported on the under face of the hood to hold an active part of the actuator. In the upward movement of the active part of the actuator, the active part is held by the lock plates.
    Type: Grant
    Filed: March 3, 2005
    Date of Patent: July 18, 2006
    Assignee: Nissan Motor Co., Ltd.
    Inventor: Tarou Minami
  • Patent number: 7066533
    Abstract: A front end assembly for a vehicle includes a U-shaped tubular structure, a body portion having a pair of laterally-spaced, longitudinally extending cowl sides, and, a pair of laterally-spaced A-pillar structures. The U-shaped tubular structure is secured to each A-pillar and each cowl side at longitudinally-spaced apart locations. The laterally-spaced connection points provide improved rigidity and reduce distortion.
    Type: Grant
    Filed: June 3, 2004
    Date of Patent: June 27, 2006
    Assignee: Ford Global Technologies, LLC
    Inventors: Raj Sohmshetty, Larry Dupuis, James Lowe, Musa Azzouz, Michael Azzouz, Dragan Stojkovic, Madhu Deme
  • Patent number: 7066509
    Abstract: An energy absorption impact system for vehicle bumpers and the like includes a mounting plate with a central opening therethrough, and a generally box-shaped sheet metal crush member. The crush member has a top wall, a bottom wall and opposite sidewalls arranged in a generally frustro-pyramidal shape, defining a large end connected with a vehicle bumper, and a small end connected with the mounting plate about the central opening. Impact on the vehicle bumper inelastically deforms the walls of the crush member toward the central opening in the mounting plate to absorb energy associated with the impact.
    Type: Grant
    Filed: February 17, 2004
    Date of Patent: June 27, 2006
    Assignee: Benteler Automotive Corporation
    Inventors: Joseph C. Kollaritsch, Jason Blust, Atalolo Dagba
  • Patent number: 7063377
    Abstract: A hood lift mechanism for reversibly increasing the energy absorption capability at appropriate force levels of a vehicle hood includes a vehicle hood; an active material in operative communication with the vehicle hood, wherein the active material comprises a shape memory alloy, a ferromagnetic shape memory alloy, a shape memory polymer, a magnetorheological fluid, an electroactive polymer, a magnetorheological elastomer, an electrorheological fluid, a piezoelectric material, an ionic polymer metal composite, or combinations comprising at least one of the foregoing active materials; and an activation device in operative communication with the active material, wherein the activation device is operable to selectively apply an activation signal to the active material and effect a reversible change in a property of the active material, wherein the reversible change results in an increased clearance distance between the vehicle hood and an underlying component.
    Type: Grant
    Filed: August 6, 2004
    Date of Patent: June 20, 2006
    Assignees: General Motors Corporation, University of Michigan
    Inventors: Diann Brei, John Redmond, Nathan A. Wilmot, Alan L. Browne, Nancy L. Johnson, Gary L. Jones
  • Patent number: 7055894
    Abstract: A front side bead is formed in a front portion of a vehicular hood (bonnet) along a vehicle width direction by a hood inner panel and a lock reinforcement. A rear-side attachment portion of the hood inner panel to which is joined a flange serves as a swollen portion that swells downward with respect to the vehicle body. The flange of the lock reinforcement has a vehicle body rear-side attachment portion and is largely separated from a hood outer panel in a vehicle body vertical direction.
    Type: Grant
    Filed: August 31, 2004
    Date of Patent: June 6, 2006
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Koki Ikeda, Hideki Ishitobi
  • Patent number: 7052079
    Abstract: In order to archive to improve impact absorbing efficiency and lower production costs, a vehicular hood structure comprising an outer member configuring a vehicle body outer side surface of a hood and an inner member disposed at the inner side of the outer member, wherein the vehicular hood structure includes a front end portion inner member configuring a front end portion of the inner member, a rear end portion inner member configuring a rear end portion of the inner member, and a front-rear direction inner member that is disposed along the vehicle body front-rear direction between the front end portion configuration member and the rear end portion configuration member and which bridges the front end portion configuration member and the rear end portion configuration member is provided.
    Type: Grant
    Filed: June 30, 2004
    Date of Patent: May 30, 2006
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Yoshihide Endo, Kouichi Mizukami, Hiroshi Kayukawa, Akira Maekubo, Minoru Suzuki, Yasunari Fujisawa, Hiroto Usui, Kazuhiko Miyadera
  • Patent number: 7052076
    Abstract: A front side-part structure of a vehicle includes a reinforcing member forming a closed section with a fender apron upper panel, fender apron inner panel, and front side member improves a coupling rigidity therebetween. Resulting from the improved rigidity, the fender apron upper panel firmly supports a front-end module, and limiting vibration generated from a coupling portion between the fender apron upper panel and front-end module. The improved rigidity also increasing the driving stabilization by firm stiffness of the vehicle body during a sudden stop or a turn.
    Type: Grant
    Filed: December 30, 2003
    Date of Patent: May 30, 2006
    Assignee: Hyundai Motor Company
    Inventor: Ki-Chang Kim
  • Patent number: 7044536
    Abstract: A hood lock stay couples, in the vertical direction of a vehicle, center portions of a radiator core support upper member and a radiator core support lower member, respectively extending in the transverse direction of the motor vehicle. The hood lock stay secures a hood lock to the upper portion thereof. The radiator core support upper member is formed to have an open cross-sectional shape provided with at least a wall portion. The upper portion of the hood lock stay is disposed so as to cover the opening of the opened cross-section of the radiator core support upper member so that a box shape is formed. In this state of forming the box shape, these two are coupled.
    Type: Grant
    Filed: February 10, 2004
    Date of Patent: May 16, 2006
    Assignee: Calsonic Kansei Corporation
    Inventor: Tatsuhiko Uchiyama
  • Patent number: 7044246
    Abstract: A heat exchanger is disposed under a hood in a front space in an engine room def fined in a vehicle body. The heat exchanger has a lower part attached to a lower member of a carrier structure attached to the vehicle body, and an upper part connected to a cross member laterally extended in the engine room and having opposite ends respectively attached to mounting walls, having inclined mounting surfaces declining toward the front, of the side members of the carrier structure. The mounting walls have weak portions that break when a force exceeding a predetermined level acts on the cross member, and turn rearward on their bending parts to allow the heat exchanger to turn rearward on its lower part.
    Type: Grant
    Filed: September 9, 2003
    Date of Patent: May 16, 2006
    Assignee: Fuji Jukogyo Kabushiki Kaisha
    Inventor: Kenichiro Fujieda
  • Patent number: 7040787
    Abstract: The invention provides a signaling device for a motor vehicle, the signaling device being constituted by a skin of translucent material presenting an outside face to be seen from outside the vehicle when said device is mounted on the vehicle, and an inside face opposite the outside face. Projecting from its inside face, translucent skin has at least one rib made integrally with the skin and out of the same translucent material as the skin. The thickness of the rib is greater than the thickness of the translucent skin.
    Type: Grant
    Filed: July 3, 2003
    Date of Patent: May 9, 2006
    Assignee: Compagnie Plastic Omnium
    Inventors: Maelig Pommeret, Fabien Delwal
  • Patent number: 7040446
    Abstract: A power train support apparatus supports a power train which is adapted to be dropped with a load greater than or equal to a given value thereof applied substantially in a fore-and-aft direction of a vehicular body. The power train support apparatus includes: a support bracket mounted to the power train. The support bracket includes an upper connection at least which is suspended with a support member of the vehicular body. The support bracket is formed with a breakable portion which is breakable with a load greater than or equal to a given value thereof applied substantially downward from the upper connection.
    Type: Grant
    Filed: April 3, 2003
    Date of Patent: May 9, 2006
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Kouji Anzai, Shinnosuke Gotoh, Hiroaki Akazawa
  • Patent number: 7029044
    Abstract: An impact absorbing device for a vehicle uses a shape memory material that can be heated to repair deformation from a relatively low speed, low energy impact and its stroking force and energy absorption can be tuned by heating. The shape memory material is suitably used in a crash box having an inserted impact absorbing ram, the box being placed, for example, between a bumper and strong body member. The shape memory material is attached to the box and ram for absorbing energy as the ram is driven into the box. Electric resistance heating may be used to repair or tune the shape memory material.
    Type: Grant
    Filed: November 18, 2003
    Date of Patent: April 18, 2006
    Assignee: General Motors Corporation
    Inventors: Alan L. Browne, Nancy L. Johnson, Mark A. Kramarczyk
  • Patent number: 7029154
    Abstract: The invention relates to a motor vehicle headlight, which comprises a casing enclosing a light source and fixed on a chassis, as well as frangible means of linking the casing to the chassis, which are able to absorb in the course of their rupture at least part of the energy of an impact suffered by the headlight.
    Type: Grant
    Filed: September 16, 2003
    Date of Patent: April 18, 2006
    Assignee: Valeo Vision
    Inventors: Philippe Arlon, Laurence Marechal, Pascal Harand, Jean-Paul Ravier
  • Patent number: 7025409
    Abstract: An energy management system and device for use in an automotive frame, rail, or other structural component of an automotive vehicle. The frame or rail having a cavity or exposed surface capable of supporting at least one member. The member having an interior portion and an exterior portion with the interior portion being defined by at least one trigger or step change to the geometry of the inner portion to target and direct axial bending of the system. A reinforcing material, such as a polymer-based expandable material, is disposed along the exterior portion of a member prior to final assembly of the vehicle by the vehicle manufacturer. The system is activated as the vehicle undergoes the final vehicle assembly process and paint operation which activates and transforms the reinforcing material to expand, bond and structurally adhere the frame rail to mange, direct, and/or absorb energy in the event of an impact to the vehicle from an applied load or an external force.
    Type: Grant
    Filed: August 25, 2004
    Date of Patent: April 11, 2006
    Assignee: L & L Products, Inc.
    Inventors: Jon Riley, Michael J. Czaplicki
  • Patent number: 7025410
    Abstract: A vehicle front structure of the present invention has a pair of side members longitudinally located on right and left sides of a vehicle, and a pair of sub side members juxtaposed to the respective side members and adapted to receive a impact load in the event of a frontal collision after the side members receive the impact load. In this vehicle front structure, the side members first receive the impact load and then the sub side members juxtaposed to the side members also receive the impact load after a certain interval, in collaboration with the side members. Therefore, vehicle deceleration increases in two stages. Since the vehicle front structure has such sub side members, the magnitude of deceleration in the second stage upon collision can be made greater than that in the first stage, and it becomes feasible to make a decision on activation of occupant protection apparatus well.
    Type: Grant
    Filed: May 5, 2004
    Date of Patent: April 11, 2006
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Naoya Kosaka
  • Patent number: 7008008
    Abstract: The invention relates to an equipment front face for a motor vehicle, the front face comprising a top cross-member extended at its ends firstly by lateral supports and secondly by legs. Said front face includes at least first and second structural parts each having a central portion and two extensions on either side of said central portion, the central portions of the two structural parts belonging to the cross-member, the extensions of the first structural part belonging to the lateral supports, while the extensions of the second structural part belong to the legs. The top cross-member includes a body made of a plastics material interconnecting the structural parts.
    Type: Grant
    Filed: February 18, 2004
    Date of Patent: March 7, 2006
    Assignee: Compagnie Plastic Omnium
    Inventors: Gerald Andre, Hugues Cheron
  • Patent number: 7008006
    Abstract: A structure is provided which is suitable for a passenger vehicle, containing a passenger cell with a windshield frame. For optimization of this structure with regard to advantageous manufacture and purposeful stability, panel structure and windshield frame consist of high-strength non-metallic material, e.g. fiber reinforced plastic, and are structurally joined.
    Type: Grant
    Filed: June 30, 2003
    Date of Patent: March 7, 2006
    Assignee: Dr. Ing. h.c.F. Porsche Aktiengesellschaft
    Inventors: Dieter Steinhauser, Thomas Meier
  • Patent number: 7008007
    Abstract: A vehicle body end structure has a longitudinal frame member connected to a transverse frame member by curved parts to disperse the load when the vehicle undergoes an end (rear or front) collision. In particular, wedge-shaped open spaces exist between the interior surfaces of the transverse frame member and the corresponding wall surfaces of the curved parts that face the interior surfaces. Consequently, when the vehicle undergoes an end collision, the inward collapsing of the transverse frame member causes the curved parts to gradually undergo bending deformation while being folded over such that the curved parts touch against the transverse frame member. Deformation control structures are provided on the curved parts to prevent localized stress concentration from occurring and enable the curved parts to deform in a stable manner. Thus, the curved parts are prevented from undergoing acute bending and the input load is absorbed more efficiently.
    Type: Grant
    Filed: July 27, 2004
    Date of Patent: March 7, 2006
    Assignee: Nissan Motors Co., Ltd.
    Inventors: Masashi Makita, Chinmoy Pal
  • Patent number: 7004532
    Abstract: Structure for the front of a vehicle, of the type with deformation control for the safeguarding of pedestrians, cooperating with a sensor to detect approaching or actual impacts and including at least one air bag placed below the front bonnet component, and the front part of the vehicle having a “soft nose” shape The structure includes at least a frontal interchangeable pre-assembled module, made of a thermoplastic material that includes the motor bonnet covering, the bumper covering and the covering of the mudguards, respectively left and right, the pre-assembled module, in correspondence with the front side, is hinged underneath the front of the vehicle, and where at least on one side is deformable or capable of being raised by air bags placed under the module interacting with the sensor, while maintaining the rear portion coupled.
    Type: Grant
    Filed: September 9, 2003
    Date of Patent: February 28, 2006
    Assignee: Plastal SpA
    Inventor: Pietro Cartella
  • Patent number: 6997490
    Abstract: An integrated one-piece polymeric molded component includes an energy-absorbing section, a fascia-supporting beam section, and a plurality of connecting section connecting the energy-absorbing and fascia-supporting beam sections. The energy-absorbing section engages a front of a bumper beam and includes crush boxes configured to absorb impact energy during a vehicle crash. The connecting sections are strong enough to hold the energy-absorbing section and the fascia-supporting beam section together during assembly of the one-piece component onto a vehicle, but are flexible to allow collapse of the energy-absorbing section during a vehicle crash without damaging the fascia-supporting beam section. The beam section is channel-shaped and extends cross-car generally between headlamps of the vehicle, for providing added support structure to a front-end of the vehicle. The beam section includes air-redirecting ridges for optimal air flow and integral clips for wire management.
    Type: Grant
    Filed: July 21, 2004
    Date of Patent: February 14, 2006
    Assignee: NetShape International LLC
    Inventors: Darin Evans, Anthony Jackson
  • Patent number: 6994374
    Abstract: A front body structure includes a front-wheel movement promoting mechanism arranged between a front wheel (22) and a suspension member (19) that promotes a backward movement of the front wheel (22) when a collision load (F1) is applied to the front wheel (22) while being accompanied with a backward deformation of the outer end (12a) of a bumper reinforcement (12). The front-wheel movement promoting mechanism may be a notch (35) formed in the suspension member (19) to allow the front wheel (22) to move backward in early stages of the collision. Then, the front wheel (22) interferes with an outrigger (15) and a side sill (14), preventing a vehicle cabin from being deformed.
    Type: Grant
    Filed: October 31, 2002
    Date of Patent: February 7, 2006
    Assignee: Nissan Motor Co., Ltd.
    Inventor: Hiroyuki Miyasaka
  • Patent number: 6979052
    Abstract: An energy-absorbing bracket is disclosed for use in a vehicle to absorb the impact of a vehicle occupant with an interior surface of the vehicle such as a vehicular pillar, an interior trim panel, and other potential areas of contact. The brackets of the invention generally include an anchor plate configured to allow attachment of the bracket to a surface, an extension arm extending from the anchor plate; and a support foot linked to the extension arm. The energy-absorbing brackets of the invention are generally incompletely tubular in nature, and configured to deform when impacted to dissipate impact energy and assume a configuration adapted to absorb additional impact energy.
    Type: Grant
    Filed: September 9, 2003
    Date of Patent: December 27, 2005
    Assignee: Autoliv ASP, Inc.
    Inventors: Travis Hess, Kurt Kottke, Corey Farnsworth, Thomas C. Burton, Jesse Crookston
  • Patent number: 6957846
    Abstract: A vehicle front body structure includes a side-member front area 11F inclined outwardly in the width direction of a vehicle as directing ahead of the vehicle, a strength control mechanism C provided in the side-member front area 11F, a sub-side member 20 extending from the vicinity of a continuous base of the side-member front area 11F toward the front of the vehicle, substantially straight to an extension of a side-member rear area 11R. The front end of the sub-side member 20 is connected with the rear face of a bumper reinforcement 12. The sub-side member 20 is provided with a deformation-mode control mechanism D that allows the sub-side member 20 to be deformed inwardly in the width direction of the vehicle due to a collision input and interferes with a power unit P, forming an impact load transfer mechanism B.
    Type: Grant
    Filed: July 22, 2003
    Date of Patent: October 25, 2005
    Assignee: Nissan Motor Co., Ltd.
    Inventor: Hidetsugu Saeki
  • Patent number: 6953220
    Abstract: A hood apparatus for a vehicle has a hood member which closes an opening of an engine room, a lifting mechanism, and a driving portion. The lifting mechanism has a link mechanism and a gas spring. The link mechanism is structured so as to be able to raise up and bring down the hood member by including a first link member and a second link member shorter than the first link member which bridge the hood member and a top end portion of a strut house panel of the engine room. The gas spring urges the hood member upward. The driving portion uncouples the second link member from the hood member when an impact force greater than or equal to a predetermined value is inputted from an front end portion of a automobile.
    Type: Grant
    Filed: October 14, 2004
    Date of Patent: October 11, 2005
    Assignee: Mitsubishi Jidosha Kogyo Kabushiki Kaisha
    Inventor: Makoto Takehara
  • Patent number: 6951365
    Abstract: A body subassembly for a vehicle that is designed to be mounted substantially flush with the surrounding vehicle body panels and an impact-absorbing bumper, and that is capable of deflecting with the stroke of the impact-absorbing bumper during impact. The body subassembly is preferably formed with at least one deformable resilient deflection member selectively located between an exterior member and a housing, between an inner lens and an outer lens in a dual lens system, or between the housing and the body of the vehicle or a member attached or molded thereto. Further, the resilient deflection member may be the exterior member itself or the housing itself. The resilient deflection member permits the exterior member or other components of the body subassembly to move upon impact without damage to itself or any other surrounding assembly components, and may be used as a styling element to enhance the aesthetic effect of the vehicle.
    Type: Grant
    Filed: April 14, 2003
    Date of Patent: October 4, 2005
    Assignee: Lacks Industries, Inc.
    Inventors: Lee A. Chase, Jason Gilliam, Franklin Lutt
  • Patent number: 6948767
    Abstract: A vehicle body front section structure is provided with longitudinal frame members that are connected by curved parts to the back surface of a widthwise frame member to disperse the load when the vehicle undergoes a front collision. In particular, wedge-shaped open spaces exist between the back surface of the widthwise frame member and the wall surface of the curved part of each longitudinal frame member that faces the back surface. Consequently, when the vehicle undergoes a front collision, the rearward collapsing of the widthwise frame member causes the curved part to gradually undergo bending deformation while being folded over in such a manner that the wall surface thereof that faces the back surface touches against the back surface.
    Type: Grant
    Filed: January 29, 2004
    Date of Patent: September 27, 2005
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Masashi Makita, Chinmoy Pal