Front Patents (Class 296/187.09)
  • Publication number: 20140097641
    Abstract: A protection structure is equipped with a protrusion a protector, and a protector fixation portion. An in-vehicle appliance is equipped with a corner portion, a first face, and a second face that the first and the second faces are adjacent to the corner portion. The protrusion is provided on the second face of the in-vehicle appliance. The protector covers the corner portion, equipped with a first portion and a second portion which the faces are opposed to the first face and the second face respectively, and equipped with a notch at an edge of the second portion thereof. The protrusion abuts on an edge of the notch. The protector fixation portion is provided on the first face of the in-vehicle appliance, and the protector is fixed to the in-vehicle appliance through the protector fixation portion.
    Type: Application
    Filed: October 3, 2013
    Publication date: April 10, 2014
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Katsuhiko HAYANO
  • Patent number: 8690227
    Abstract: A gusset member which is provided in back of a front wheel and connects a dash panel and a hinge pillar is provided. A first reinforcing member which is connected to the gusset member to reinforce a lower portion of the hinge pillar is provided. Accordingly, a cabin deformation of a vehicle side portion as a whole can be properly restrained, thereby ensuring a sufficient space of a vehicle compartment.
    Type: Grant
    Filed: January 22, 2013
    Date of Patent: April 8, 2014
    Assignee: Mazda Motor Corporation
    Inventors: Hidenori Matsuoka, Akiyoshi Masuda, Keizo Kawasaki, Masanobu Fukushima, Atsushi Kawamoto, Hiromasa Honji
  • Patent number: 8690232
    Abstract: A front pillar for an automobile includes an outer panel, an inner panel, a hollow member sandwiched between the outer and inner panels, and a reinforcing member. The outer panel has a glass attachment flange section extending along an edge of the windshield. The hollow member has a first concave section provided on an upper wall section at a terminal end of the hollow member. The first concave section is downwardly separated from the glass attachment flange section of the outer panel. The reinforcing member has a second concave section welded to the first concave section and downwardly separated from the glass attachment flange section of the outer panel.
    Type: Grant
    Filed: April 24, 2013
    Date of Patent: April 8, 2014
    Assignee: Honda Motor Co., Ltd.
    Inventor: Hiroshi Fujita
  • Publication number: 20140091595
    Abstract: A frontal impact countermeasure assembly for an automotive vehicle, the countermeasure assembly comprising: a front side rail extending in a generally longitudinal direction and having a forward end; a bumper extending generally laterally to the longitudinal direction of the front side rail and having an outboard end; and a pivot link having outer and inner mounting portions, the outer mounting portion being pivotably engaged with the bumper in a region of the outboard end to define a front pivot joint, the inner mounting portion being pivotably engaged with the front side rail to define a rear pivot joint, the rear pivot joint being located rearward and inward relative to the front pivot joint.
    Type: Application
    Filed: April 18, 2013
    Publication date: April 3, 2014
    Inventors: Naipaul D. Ramoutar, Taichi Yamashita
  • Publication number: 20140091585
    Abstract: An automotive vehicle support structure assembly includes a bumper extending across the front of the vehicle, a longitudinal side member extending rearwardly from the bumper, and a link member extending between the end of the bumper and the side member. The link member is mounted to the side member and bumper via a pair of hinged connections. In the event of a small overlap collision, the link member is configured to contact a colliding barrier and pivot rearwardly in response while maintaining contact with the barrier to transfer the force of the collision inwardly toward the side member.
    Type: Application
    Filed: October 2, 2012
    Publication date: April 3, 2014
    Applicant: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: Naipaul D. Ramoutar, Taichi Yamashita
  • Publication number: 20140084624
    Abstract: An adjustable air diffuser is disposed in an airflow channel into which a travelling wind is directed through an opening provided in a bumper face. The diffuser opens and closes the channel by movable louver blades driven by an actuator. An upper part of the diffuser is disposed to face a rear wall of the bumper face and is attached to a bumper beam extending along a vehicle width direction. A lower part of the diffuser is attached to a vehicle body structural member. The attachment structure includes a column that is disposed behind the adjustable air diffuser. A lower end of the column is attached to a lower end of the adjustable air diffuser. Weak portions are provided on the column such that the column breaks when the column interferes with another member behind the column.
    Type: Application
    Filed: September 13, 2013
    Publication date: March 27, 2014
    Applicant: Fuji Jukogyo Kabushiki Kaisha
    Inventors: Naoki KOJIMA, Shinji FUKUSHIMA, Takashi SUZUKI
  • Publication number: 20140084627
    Abstract: The present invention relates to a vehicular instrument mounting structure in which an auxiliary battery is mounted so as to be as high as a power control device , for protecting the power control device by a protector even when the auxiliary battery interferes with the power control device. The power control device is fastened to the upper surface of a transaxle by a screw via a mounting foot provided in the front-rear direction of the vehicle. The protector for protecting a corner of the power control device is fastened to the power control device and the transaxle by screws for a power control device fastening part and a transaxle fastening part. The power control device has a power cable for supplying power and a discharger for rapid discharge at a time of emergency.
    Type: Application
    Filed: May 20, 2011
    Publication date: March 27, 2014
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kenshi Yamanaka, Kouji Hotta
  • Patent number: 8672394
    Abstract: A cord-like element 4 is extending along a dash panel 3, a component 19 from the cord-like element 4 is fixed to the dash panel 3 via a bracket 20, the cord-like element 4 is fixed to the bracket 20, the cord-like element 4 and the component 19 are fixed to the dash panel 3 via the bracket 20, the cord-like element 4 is arranged on a vehicle rear side Rr from an opposed surface 20M of the bracket to an engine E, and the rigidity of fixed portions 3K of the dash panel 3 to which fixing portions 28A and 29A of the bracket 20 are fixed is set to be lower than the rigidity of the bracket 20. Accordingly, the fixed portions 3K of the dash panel 3 are deformed before the bracket 20 when the bracket 20 is pressed toward the vehicle rear side Rr by the engine E.
    Type: Grant
    Filed: March 7, 2011
    Date of Patent: March 18, 2014
    Assignee: Suzuki Motor Corporation
    Inventors: Yuki Futsuhara, Yorisada Kondo
  • Patent number: 8672393
    Abstract: Side beam extends from a sub frame, mounted to front side frames, to a front frame section, and includes: a lower impact absorbing bar member having a horizontal intermediate portion joined to the sub frame, and a slanting portion extending upward from the intermediate portion; and a bent impact absorbing member joined to the slanting portion and front frame section and having a smaller strength against an impact than the bar member. Skid plate is mounted to a lower cross beam constituting a lower portion of the frame section and projects forward from the cross beam. Lower impact absorbing bar member is mounted to the cross beam and extends rearward, and an impact absorbing projecting member is provided in front of the bar member. The absorbing projecting member defines a closed sectional shape in conjunction with a rear portion of the skid plate.
    Type: Grant
    Filed: January 20, 2012
    Date of Patent: March 18, 2014
    Assignee: Honda Motor Co., Ltd.
    Inventors: Kosaku Tomozawa, Yushi Nakao, Takeshi Yoshimoto, Manabu Ishizono
  • Patent number: 8668251
    Abstract: A front pillar for an automobile includes a hollow member, an outer panel, and an inner panel. The inner panel has a restricting concave section receiving therein a part of the hollow member to restrict relative displacement of the hollow member in a vehicle width direction relative to the inner panel.
    Type: Grant
    Filed: April 24, 2013
    Date of Patent: March 11, 2014
    Assignee: Honda Motor Co., Ltd.
    Inventor: Hiroshi Fujita
  • Publication number: 20140062131
    Abstract: A selectively detachable fender brace system includes a structural fender assembly comprising an outer fender panel comprising an outer upper attachment flange having a brace bore disposed therein and an inner fender panel comprising an inner upper attachment flange having a first blind slot extending inwardly toward an engine compartment and rearwardly to a first slot opening, the inner fender panel attached to the outer fender panel with the inner upper attachment flange disposed below the outer upper attachment flange and brace bore proximate the first blind slot; a brace comprising a fender end having a fender bore extending therethrough and an opposed wall end that is detachably attached to a cross-vehicle wall of the engine compartment; and a threaded fastener that is disposed through the brace bore, first blind slot and fender bore configured to apply a predetermined clamping force and forming a selectively detachable fender attachment joint.
    Type: Application
    Filed: August 8, 2013
    Publication date: March 6, 2014
    Applicant: GM Global Technology Operations LLC
    Inventor: Michael J. Green
  • Patent number: 8662566
    Abstract: A vehicle body front structure includes a front end frame assembly, a bumper beam, left and right inner extension members, and left and right outer extension members. The front end frame assembly is disposed adjacent a forward end of the vehicle. The bumper beam is disposed forward of the front end frame assembly. The left and right inner extension members connect the bumper beam with the front end frame assembly. The left and right outer extension members are disposed on respective external sides of the left and right inner extension members and connect the bumper beam with the front end frame assembly. Each outer extension member includes a forward end section for connecting with the bumper beam, a rear end section having connection locations for connecting with the front end frame assembly and a curved section disposed between the forward end section and the rear end section.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: March 4, 2014
    Assignee: Honda Motor Co., Ltd.
    Inventors: David M. Edwards, Patrick J. Ellison, Walter Thom, Eric M. Heitkamp, William W. Brewer
  • Patent number: 8662568
    Abstract: The invention relates to a vehicle body structure in the region of the A-pillar and the windshield cross member, including an A-pillar on both sides of the body, wherein in the pillar construction of the A-pillar, the A-pillar has an A-pillar inner steel plate oriented approximately vertically and in the vehicle longitudinal direction. An approximately horizontal windshield cross member is connected at the ends thereof to the associated A-pillar inner steel plate by means of a welded connection. According to the invention, the windshield cross member is produced as a composite component made of an elongated aluminum beam having steel plate adapter parts that extend the aluminum beam at the ends thereof but are short in comparison to the overall beam length, and the steel plate adapter parts are connected to the associated A-pillar inner steel plate by means of the welded connection and to the aluminum beam by means of a riveted connection.
    Type: Grant
    Filed: July 10, 2010
    Date of Patent: March 4, 2014
    Assignee: Audi AG
    Inventors: Willibald Weigl, Martin Schromm, Nils Oleff, Stephan Gülich
  • Publication number: 20140054926
    Abstract: A structure for dispersing the collision energy of a front pillar during a car crash, may include a front impact absorption member formed in the interior of a front frame of a vehicle and configured to receive a collision energy when a car crashes into on its front side; upper and lower impact absorption members configured to disperse the collision energy of the front impact absorption member to a front pillar and a lower side of the front pillar; and an impact transition member connected to a lower side of the lower impact absorption member and connected to a front end portion of the side sill.
    Type: Application
    Filed: December 5, 2012
    Publication date: February 27, 2014
    Applicant: Hyundai Motor Company
    Inventor: Sungdon Pyun
  • Publication number: 20140049069
    Abstract: A reinforcing unit for the vehicle body may include an insert member coupled to a front side member while being inserted in the front side member, and a fender apron lower reinforce member mounted in a fender apron to be coupled to the insert member, so that crash energy transmitted to the fender apron in a front offset crash of the vehicle may be transmitted to the front side member through the reinforcing unit of the vehicle body to be effectively distributed.
    Type: Application
    Filed: December 7, 2012
    Publication date: February 20, 2014
    Applicant: Hyundai Motor Company
    Inventors: Ki Bong Park, Joonam Kim
  • Patent number: 8651559
    Abstract: A vehicle body front structure includes a pair of side members and disposed behind a front bumper; a bumper member; a clearance behind the bumper member; an absorber disposed in front of the bumper member, the absorber being configured to absorb an impact from the front of the vehicle; and an upper member disposed above the bumper member, a front end of the upper member being located, in a front-rear direction of the vehicle, slightly behind the bumper member, wherein the bumper member is formed of a single plate and forms a protrusion protruding toward the front of the vehicle.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: February 18, 2014
    Assignee: Suzuki Motor Corporation
    Inventor: Toshiharu Kitaizumi
  • Patent number: 8651558
    Abstract: A stiffener for a vehicle, may include a coupling stiffener part, an upper stiffener part extending integrally from an upper end of the coupling stiffener part, and protruding to a forward direction of the vehicle with a predetermined length, and a lower stiffener part extending integrally from a lower end of the coupling stiffener part, and protruding to the forward direction of the vehicle, with a predetermined length, wherein the coupling stiffener is secured to a bumper back beam, and wherein the upper stiffener part and the lower stiffener part are complementarily operated about the coupling stiffener part serving as a support shaft in a seesaw type manner to absorb shocks, in the event of a collision between the vehicle and a pedestrian.
    Type: Grant
    Filed: November 23, 2010
    Date of Patent: February 18, 2014
    Assignees: Hyundai Motor Company, Kia Motors Corporation
    Inventor: Jeong Ho Lee
  • Publication number: 20140042775
    Abstract: The energy-absorption device (5) for a motor vehicle that comprises: a first energy-absorption member (50), in a first plastic material, provided so as to perfectly deform under the effect of an impact of given energy by absorbing a first portion of the energy of said impact; a second energy-absorption member (52), in a second plastic material different from the first plastic material, provided so as to plastically deform under the effect of said impact of given energy by absorbing a second portion of the energy of said impact; the first and second energy-absorption members (50, 52) being conformed so that the energy-absorption device (5) has a total intrusion-resisting force comprised between 75 and 200 kN, at any temperature comprised between ?30° C. and 80° C.
    Type: Application
    Filed: November 22, 2011
    Publication date: February 13, 2014
    Applicant: Faurecia Bloc Avant
    Inventors: Abla Steinmetz, Laurent Droz Bartholet, Vincent Gonin, Marie-Pierre Buron
  • Publication number: 20140042774
    Abstract: A front side member assembly includes a front side member body having at least one coupling hole at one surface thereof with a closed section shape, a bulkhead including a coupling portion and expansion foam that may be coupled to the coupling portion, wherein the bulkhead may be inserted into the front side member body in order to position the coupling portion at a position corresponding to the coupling hole, and the expansion foam may be hardened to reinforce rigidity of the front side member body.
    Type: Application
    Filed: December 19, 2012
    Publication date: February 13, 2014
    Applicants: Kia Motors Corporation, Hyundai Motor Company
    Inventor: Eun-jung Kim
  • Patent number: 8641130
    Abstract: A vehicle cowl cover includes a main body and a first yielding portion. The main body includes a first lateral end portion defining a first end edge and a second lateral end portion defining a second end edge. The first yielding portion is attached along a majority of the first end edge such that the first yielding portion at least partially forms a first end surface of the first lateral end portion. The first yielding portion has a first elasticity greater than a second elasticity of the main body.
    Type: Grant
    Filed: September 23, 2011
    Date of Patent: February 4, 2014
    Assignees: Nissan North America, Inc., Shape Corp.
    Inventors: Thomas R Morden, Vinod Desai
  • Patent number: 8632108
    Abstract: A crash box for arrangement between a bumper and a longitudinal beam of a motor vehicle body is provided. The crash box is able to be arranged with a fastening profile at least partially overlapping to a mount profile of the longitudinal beam. The crash box has a support element, which penetrates the fastening profile transversely to its profile longitudinal direction (x) and is able to be brought into abutment in a supporting manner with an end section of the mount profile.
    Type: Grant
    Filed: November 7, 2012
    Date of Patent: January 21, 2014
    Assignee: GM Global Technology Operations LLC
    Inventors: Jens Matuschek, Uwe Eckert, Roland Schirmer, Bardo Braunbeck
  • Patent number: 8628139
    Abstract: In order to optimize the transmitting of force and in order to keep the longitudinal member undamaged in the event of a low impact speed, for example in the event of an accident involving a pedestrian, and in order to permit easy exchangeability of the longitudinal member, it is proposed that, in a normal position, the lower longitudinal member is held spaced apart in the direction of travel from an associated transverse link and can be brought by the frontal impact into a crash position in which the longitudinal member acts on the transverse link in a manner transmitting force.
    Type: Grant
    Filed: July 13, 2011
    Date of Patent: January 14, 2014
    Assignee: Ford Global Technologies, LLC
    Inventors: Dirk van Oirschot, Georg Giazitzis
  • Publication number: 20140008936
    Abstract: An impact absorption structure having a dual front side member may include a side member of which a side thereof may be fixed on a vehicle body and may be extended to a front side of a vehicle, an auxiliary side member that may be coaxially disposed at a front side of the side member along a longitudinal direction of the vehicle and may be joined with the side member, and a main side member that may be spaced in parallel to the auxiliary side member and of which a rear end portion thereof may be connected to the side member, wherein the main side member may be integrally formed with the side member.
    Type: Application
    Filed: December 5, 2012
    Publication date: January 9, 2014
    Applicant: Hyundai Motor Company
    Inventors: Joonam KIM, Yun Chang Kim
  • Patent number: 8622463
    Abstract: A front region of a vehicle is provided that includes, but is not limited to an upper front region, a middle front region, and a lower front region. The upper front region includes, but is not limited to an engine hood, front regions of mudguards headlamps or driving direction indicators. The middle front region includes, but is not limited to an impact energy-absorbing region and has molding elements in driving direction. The molding elements interact with impact energy-absorbing, yielding structures. The yielding structures are plastically deformable. The lower front region includes, but is not limited to a molding apron. The lower front region is elastically deformable.
    Type: Grant
    Filed: December 28, 2011
    Date of Patent: January 7, 2014
    Assignee: GM Global Technology Operations LLC
    Inventor: Joachim Schaefer
  • Patent number: 8616618
    Abstract: In an embodiment, a method of absorbing energy comprises: impacting a portion of a vehicle comprising a coil energy absorber, and compressing and plastically deforming the coil energy absorber. The coil energy absorber has an initial height and is located between the support structure and the covering, and wherein the coil energy absorber absorbs energy upon impact such that, after the impact, the coil energy absorber has a final height that is less than or equal to 90% of the initial height. The coil energy absorber is made of plastic. The coil energy absorber is located between a fascia and a support structure of the vehicle.
    Type: Grant
    Filed: April 18, 2012
    Date of Patent: December 31, 2013
    Assignee: Sabic Innovative Plastics IP B.V.
    Inventors: Dhanendra Kumar Nagwanshi, Sudhakar Ramamoorthy Marur, Gerhard Zenz, Derek Buckmaster
  • Patent number: 8608231
    Abstract: The present disclosure relates to a vehicle structural frame with an overlap-barrier-impact deformation scheme, the frame has: a rail defining a first longitudinal axis; a first energy absorption device defining a second longitudinal axis outside of the first longitudinal axis with respect to a vehicle; and a connector extending between the rail and the first energy absorption device.
    Type: Grant
    Filed: July 30, 2012
    Date of Patent: December 17, 2013
    Assignee: Ford Global Technologies, LLC
    Inventors: Andres Gonzalez Mendivil, Bhimaraddi Venkaraddi Alavandi, Adrian Diaz, Ranny Hamameh, Kirk D. Rasmussen
  • Publication number: 20130320709
    Abstract: There is provided a front vehicle body structure. The structure includes a front-side frame which is disposed on each side of a power unit in a vehicle width direction, and extends in a fore-and-aft direction; and a load-transfer member disposed outside in the width direction, near a front-end of the front-side frame, a rear end of the load-transfer member being fixed to a certain position of a outer lateral side of the front-side frame in the width direction, the certain position being located forwardly of a center of the power unit in the fore-and-aft direction, a front-end of the load-transfer member being disposed forwardly and outwardly of the rear end. A load to the front-end of the load-transfer member in a rearward direction of the vehicle causes a vicinity area of the fixed position to be displaced in a direction in which the vicinity area approaches the power unit.
    Type: Application
    Filed: March 15, 2013
    Publication date: December 5, 2013
    Applicant: Fuji Jukogyo Kabushiki Kaisha
    Inventors: Mitsumasa KUWABARA, Hiroyuki MATSUDA, Yutaka MIYATA, Yusuke TAKAGI, Tomohiro HOSOKAWA
  • Publication number: 20130320710
    Abstract: A vehicle body front structure includes a pair of left and right front side frames which are installed at a front of a vehicle body, and extend in a fore-and-aft direction of the vehicle body; and a power unit disposed in a driving force transmission chamber between the left and right front side frames. The left and right front side frames include respective branch frames which extend from the left and right front side frames obliquely forward and outward in a vehicle width direction, rear ends of the branch frames penetrate through respective outer walls of the left and right front side frames, and extend along inner surfaces of the left and right front side frames, and a reinforcing member is integrally connected to each of intersection portions of the branch frames and the front side frames.
    Type: Application
    Filed: May 28, 2013
    Publication date: December 5, 2013
    Inventor: Yasunori Watanabe
  • Patent number: 8596711
    Abstract: A vehicle front part structure efficiently absorbs collision energy upon a narrow offset collision in which a collision object, such as an oncoming vehicle, makes a front collision with a vehicle outer side outer than a front side frame, and thereby inhibits the vehicle body front part from moving rearward to the vehicle interior side. The vehicle front part includes a pair of left/right front side frames extending along the longitudinal direction of the vehicle, and a power unit disposed at the longitudinal center between the left/right front side frames. The left/right front side frames beside the power unit include branch frames extending toward the vehicle laterally outer side. The rear end portions of the branch frames penetrate the outer surface of the left/right front side frames and extend along an inner wall. Connection members are provided at the front portions of the left/right front side frames.
    Type: Grant
    Filed: March 29, 2012
    Date of Patent: December 3, 2013
    Assignee: Honda Motor Co., Ltd.
    Inventors: Ken Yasui, Eisei Higuchi
  • Publication number: 20130307289
    Abstract: A collapsible strut with controlled deformation for the frame of a road vehicle, the strut consists of an internally hollow tubular body, which presents a closed transverse section, extends between an inner end and an outer end, which are axially opposite to one another, is suited to be fixed in a projecting manner to the frame of the road vehicle at the inner end, and fulfils the function of deforming in a controlled manner in case of crash, thus collapsing axially, furthermore the strut presents a thickness which axially varies from the inner end to the outer end.
    Type: Application
    Filed: May 15, 2013
    Publication date: November 21, 2013
    Applicant: Ferrari S.p.A.
    Inventor: Andrea Merulla
  • Patent number: 8585129
    Abstract: A front buckling point and a rear buckling point are set at non-end positions along a longitudinal direction of a front side member respectively. Further, the front buckling point and the rear buckling point are respectively arranged at different positions in the width and vertical directions of the front side member. The front buckling point is arranged on an outboard and upper side of the front side member. The rear buckling point is arranged on an inboard and lower side of the front side member.
    Type: Grant
    Filed: February 25, 2010
    Date of Patent: November 19, 2013
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Takeo Mori
  • Patent number: 8585133
    Abstract: An automobile vehicle compartment includes an octagonal frame having side sills that extend in the vehicle body fore-and-aft direction, a dashboard lower cross member and middle cross member that extend in the vehicle width direction, and four inclined members, and it is therefore possible to ensure that there is sufficient rigidity both for a collision load from the vehicle body fore-and-aft direction and from the side of the vehicle body, thereby minimizing deformation of the vehicle compartment. Furthermore, since front side frames and a front bumper beam form a U-shaped frame that curves in a U-shape toward the vehicle body fore-and-aft direction in front of the vehicle compartment, it is possible by crushing of the high rigidity U-shaped frame to absorb effectively a collision load from the vehicle body fore-and-aft direction, including an offset collision, thereby preventing more effectively deformation of the vehicle compartment.
    Type: Grant
    Filed: July 8, 2008
    Date of Patent: November 19, 2013
    Assignee: Honda Motor Co., Ltd.
    Inventors: Shigeto Yasuhara, Yasuhisa Egawa, Ken Yasui
  • Publication number: 20130292969
    Abstract: The invention relates to a front end module arrangement for the chassis of a motor vehicle, having a front end module mount (30) comprising at least one mounting element (32), in particular an upper belt, which may be supported on associated mounting elements (38) of the chassis of the motor vehicle via respective energy absorption elements (36), wherein the energy absorption elements (36) are arranged in a corresponding seating (44) of the mounting element (32) of the front end module mount (30) in an integrated manner.
    Type: Application
    Filed: November 25, 2011
    Publication date: November 7, 2013
    Applicant: FAURECIA KUNSTSTOFFE AUTOMOBILSYSTEME GMBH
    Inventors: Thomas Metzner, Thorsten Leudts
  • Patent number: 8573683
    Abstract: A front structure for a vehicle is provided, the structure including (i) a pair of front rails (i.e., front left hand rail and front right hand rail) spaced apart in a widthwise direction with each rail extending lengthwise, where one end portion of each rail is mechanically coupled to the vehicle's bumper and the other end portion of each rail is mechanically coupled to a torque box, and where each rail is comprised of a polygonal-shaped upper hollow channel and a polygonal-shaped lower hollow channel, and where the upper and lower channels share a common wall; and (ii) a pair of rail reinforcement members, where one rail reinforcement member is mechanically mounted within each front rail, and where a plurality of features corresponding to each reinforcement member determines how the rails react to front impact loads.
    Type: Grant
    Filed: December 24, 2011
    Date of Patent: November 5, 2013
    Assignee: Tesla Motors, Inc.
    Inventors: Hitendra Laxmidas Gadhiya, Alexi Charbonneau, Nils Petter Winberg
  • Patent number: 8567855
    Abstract: A front structure for a vehicle is provided, the structure including (i) a pair of front rails (i.e., front left hand rail and front right hand rail) spaced apart in a widthwise direction with each rail extending lengthwise, and where each rail is comprised of a polygonal-shaped upper hollow channel and a polygonal-shaped lower hollow channel with the upper and lower channels sharing a common wall; and (ii) a pair of bumper mounting plates, where one bumper mounting plate is interposed between the end portion of each channel of each rail and the vehicle's bumper, and where each bumper mounting plate aligns the upper rail channels with the vehicle's bumper while transferring impact loads to both the upper and lower rail channels.
    Type: Grant
    Filed: December 24, 2011
    Date of Patent: October 29, 2013
    Assignee: Tesla Motors, Inc.
    Inventors: Hitendra Laxmidas Gadhiya, Alexi Charbonneau, Nils Petter Winberg
  • Patent number: 8567849
    Abstract: A system for absorbing and distributing front impact forces in a vehicle is provided, the system including a primary impact system and a secondary impact system, each of which includes a bumper and a structure for transferring impact loads. The primary impact system includes a primary bumper and a pair of front rails spaced apart in a widthwise direction with each rail extending lengthwise, where one end portion of each rail is mechanically coupled to the vehicle's bumper and the other end portion of each rail is mechanically coupled to a torque box. The secondary impact system includes a secondary bumper and an assembly of sub-frame components separate from the front rails that allow impact loads to be transferred in parallel through the front rails and the sub-frame.
    Type: Grant
    Filed: December 24, 2011
    Date of Patent: October 29, 2013
    Assignee: Tesla Motors, Inc.
    Inventor: Peter Dore Rawlinson
  • Patent number: 8567856
    Abstract: A front structure for a vehicle is provided, the structure including (i) a pair of front rails spaced apart in a widthwise direction with each rail extending lengthwise, and where each rail is comprised of a polygonal-shaped upper hollow channel and a polygonal-shaped lower hollow channel with the upper and lower channels sharing a common wall; and (ii) a pair of curvilinear torque boxes, where one curvilinear torque box is mechanically attached to the upper and lower polygonal-shaped channels of each front rail, where each curvilinear torque box is mechanically coupled to a rocker panel, where the upper polygonal-shaped channel of each front rail is in a horizontal plane located above the top surface of the corresponding rocker panel, and where the lower polygonal-shaped channel of each front rail is in a horizontal plane that is aligned with the corresponding rocker panel.
    Type: Grant
    Filed: December 24, 2011
    Date of Patent: October 29, 2013
    Assignee: Tesla Motors, Inc.
    Inventors: Peter Dore Rawlinson, Hitendra Laxmidas Gadhiya
  • Patent number: 8562043
    Abstract: An alignment device for attachment to a mounting support for vehicle front ends, whereby the alignment device is configured to receive a crash box that connects the mounting support to a bumper bracket. The alignment device includes a first abutment element and a second abutment element between which the crash box can be inserted and which are provided upon receiving the crash box to rest on opposite sides of the crash box. At least one abutment element is designed such that when receiving the crash box, it presses the same against the other abutment element, whereby one or more holding devices are provided on at least one of the first or second abutment elements that serve to limit the insertion of the crash box into the alignment device.
    Type: Grant
    Filed: October 7, 2011
    Date of Patent: October 22, 2013
    Assignee: HBPO GmbH
    Inventors: Robert Raulf, Hartmut Fabiunke, Daniel Földi
  • Patent number: 8562068
    Abstract: When front side members are bent by a front-rear-directional collision of a vehicle, the front side members come in surface, not point, contact with an adjacent member in the vehicle by a contact surface formed at a contact portion. Accordingly, the front-rear-directional collision load is stably transmitted to a member, such as an adjacent engine, such that it is possible to efficiently improve the effect of distributing and reducing the load in a collision. Further, since the bent front side members stably come in surface, not point, contact with the adjacent member, such as the engine in the vehicle, it is possible to decrease the possibility of unexpected fracturing of the front side members.
    Type: Grant
    Filed: March 2, 2010
    Date of Patent: October 22, 2013
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Koji Yoshida
  • Publication number: 20130270029
    Abstract: A vehicle frame structure is adapted to absorb energy from frontal impacts. The frame structure extends under a front portion of the body frame. The frame structure includes a rear sub-frame located below and in front of a pair of side frame under-members, and a catching surface connected to the pair of side frame under-members for engaging the rear sub-frame and attached structures to improve energy absorption response during a frontal impact. A steering gear is attached to the rear sub-frame. The catching surface interacts with the steering gear to promote additional crushing energy absorption during sliding movement of the rear sub-frame relative to the catching surface during the frontal impact. The catching surface can be formed on ramps attached to the pair of side frame under-members. A tether can prolong crushing contact of the rear sub-frame with respect to the catching surface.
    Type: Application
    Filed: April 12, 2012
    Publication date: October 17, 2013
    Applicant: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: Jonathan Richard Young, Taichi Yamashita, Naipaul Deo Ramoutar, Gerritt Benjamin Meyers
  • Publication number: 20130270862
    Abstract: The present invention comprises side members (15), which are vehicular skeleton members of a hybrid vehicle (10); a front cross member (18) for connecting the two side members (15); spring supports (16) connected to the side members (15); an auxiliary battery arranged further towards the vehicle front relative to a PCU (13) and attached to the front cross member (18) via a support platform (23) and a securing piece (22); a radiator (17) attached to the front cross member (18); a motor case (12) and an engine (11) connected to the vehicular skeleton member via an engine mount; an axle (25) extending from the motor case (12); and a PCU (13) connected to the motor case (12) via a guide plate (19) and a linkage bolt. Thus, there is provided a vehicular instrument-mounting structure capable of inhibiting collision of a power control device or other vehicle-mounted instrument with another member, and inhibiting damage caused to the power control device or other vehicle-mounted instrument during a vehicle collision.
    Type: Application
    Filed: February 13, 2012
    Publication date: October 17, 2013
    Applicants: AISIN AW CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Koji Hotta, Kenshi Yamanaka, Yutaka Hotta
  • Publication number: 20130270860
    Abstract: A vehicle frame includes an inverter protection brace extending between front and rear sub-frames located below and in front of side frame members. A gusset of the brace strongly connects to the front sub-frame to load a beam section without overloading the bolts, and a bolted connection attaches to the rear sub-frame. The brace deforms forward of the bolted connection creating a safety cage around an inverter during frontal impacts. A reinforcement bracket attaches to the side frame members to define a pocket for temporarily catching the rear sub-frame. Ramps connect to the reinforcement bracket allowing sliding of the rear sub-frame rearward, and direct movement downwardly beneath a battery assembly. A catching surface defined on a ramp engages at least one rear sub-frame attached structure. A tether connects between the pair of side frame under-members and the rear sub-frame for improving the interaction of the rear sub-frame against the ramps.
    Type: Application
    Filed: April 12, 2012
    Publication date: October 17, 2013
    Applicant: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: Jonathan Richard Young, Taichi Yamashita, Jesse Thomas Buehler, Naipaul Deo Ramoutar, Gerritt Benjamin Meyers
  • Publication number: 20130270861
    Abstract: A frame structure is adapted to absorb energy from frontal impacts and extends under a front portion of the body frame. The frame structure includes a rear sub-frame located below and in front of a pair of side frame under-members, and at least one ramp connected to the pair of side frame under-members for directing rearward sliding movement of the rear sub-frame and attached structures downwardly beneath a battery assembly. A catching surface engages a steering gear to improve energy absorption during frontal impacts. A reinforcement bracket attached to the pair of side frame under-members defines a pocket for temporarily catching the rear sub-frame providing an energy absorption path before releasing the rear sub-frame to slide past. A tether is connected between the pair of side frame under-members and the rear sub-frame for holding the rear sub-frame against the ramp to increase energy absorption.
    Type: Application
    Filed: April 12, 2012
    Publication date: October 17, 2013
    Applicant: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: Jonathan Richard Young, Taichi Yamashita, Jesse Thomas Buehler, Naipual Deo Ramoutar, Gerritt Benjamin Meyers
  • Patent number: 8550498
    Abstract: An impact-damping structure with crash boxes is provided with an extension of the ends of the chassis members of a vehicle to a transverse impact member. An extension pipe with a towing lug that aligns flush with the chassis member is arranged in a center of one of the crash boxes. The extension pipe is connected with the end of the chassis member via a spreading device of the crash box.
    Type: Grant
    Filed: June 22, 2011
    Date of Patent: October 8, 2013
    Assignee: GM Global Technology Operations LLC
    Inventor: Stanislaw Klimek
  • Patent number: 8550543
    Abstract: Disclosed is a vehicle body structure that can improve the absorption performance of a load applied to a vehicle is provided. When a load is applied, the sub-side member retreats as a link member turns. Additionally, the retreat of the sub-side member is suppressed when the link member reaches a termination position of the turning. As the link member turns, the sub-side member can reliably retreat to a target position. The link member can turn to retreat the sub-side member, and simultaneously apply a reaction force against the load. Additionally, the sub-side member can generate a large reaction force against the load after having retreated to the target position. Through the above, the sub-side member can move reliably while generating a reaction force to attenuate the load until the member retreats to the target position, and can generate a large reaction force after the member has retreated to the target position.
    Type: Grant
    Filed: October 26, 2009
    Date of Patent: October 8, 2013
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Koji Yoshida
  • Publication number: 20130249246
    Abstract: A vehicle body front structure includes a pair of side members and disposed behind a front bumper; a bumper member; a clearance behind the bumper member; an absorber disposed in front of the bumper member, the absorber being configured to absorb an impact from the front of the vehicle; and an upper member disposed above the bumper member, a front end of the upper member being located, in a front-rear direction of the vehicle, slightly behind the bumper member, wherein the bumper member is formed of a single plate and forms a protrusion protruding toward the front of the vehicle.
    Type: Application
    Filed: March 15, 2013
    Publication date: September 26, 2013
    Applicant: SUZUKI MOTOR CORPORATION
    Inventor: Toshiharu KITAIZUMI
  • Publication number: 20130249245
    Abstract: On each of left and right sides of a vehicle body, a gusset is provided spaced in a rearward direction of a vehicle body from the distal end of a front side frame by a predetermined distance, a tension member extends between and interconnects the distal end of the front side frame and an outer end portion of the gusset so as to prevent the gusset from peeling off the front side frame, and a mounting plate spans between and interconnects the respective front ends of an inner bumper beam extension extending forward from the front end of the front side frame and an outer bumper beam extension extending forward from the front end of an upper member. A bumper beam is joined to the mounting plates on the left and right sides of the vehicle body.
    Type: Application
    Filed: March 14, 2013
    Publication date: September 26, 2013
    Applicant: HONDA MOTOR CO., LTD.
    Inventors: Tomohide SEKIGUCHI, Yoshinori TAGUCHI, Takanori KONISHI
  • Publication number: 20130249243
    Abstract: A crash brace is incorporated into a body structure of an automotive vehicle as an energy absorption and management device to assist in managing the energy during rear and side impact collisions, thereby protecting internal structures within the rear end of the vehicle.
    Type: Application
    Filed: March 22, 2012
    Publication date: September 26, 2013
    Applicant: FORD GLOBAL TECHNOLOGIES, LLC
    Inventors: Chunhui Kevin LEE, Peyman AGHSSA, Matthew Brian MAKOWSKI, Stephen Wai-Fun SIU, Edward Michael WILSON
  • Patent number: 8523274
    Abstract: A front end of a left member having a first plate thickness, and a left end of a lateral member having a third plate thickness are welded together while defining a first weld line, and a front end of a right member having a second plate thickness and a right end of the lateral member are welded together while defining a second weld line. The first plate thickness and the second plate thickness are thinner than the third plate thickness, and a support bracket that supports an auxiliary equipment is fitted to the lateral member. The first weld line and the second weld line are respectively positioned outer side of the vehicle body with respect to a fitted position of the support bracket, so as not to overlap on the fitted position in the lateral member where the support bracket is fitted to the lateral member.
    Type: Grant
    Filed: February 14, 2013
    Date of Patent: September 3, 2013
    Assignee: F-Tech Inc.
    Inventors: Katsumi Nagahori, Naohiro Noma, Kou Satou
  • Patent number: 8523273
    Abstract: Provided is a vehicle body structure which can improve collision performance. The sub-side member 3 has a deformation cooperative movement portion 7 whose strength is made lower than the deformation suppressing portion 8 on the rear side, at a position ahead of a power unit EG. The sub-side member 3 easily deforms at a position ahead of the power unit EG when the load is applied. The sub-side member 3 can deform in synchronization with the deformation of the front side member 2, in a region ahead of the power unit EG with high strength and a relatively small number of disposition parts. Accordingly, the sub-side member 3 can absorb the load efficiently in cooperative movement with the front side member 2. Additionally, the sub-side member 3 is constructed so as to have a higher strength than the deformation cooperative movement portion 7, on the rear side of the deformation cooperative movement portion 7. Accordingly, the sub-side member 3 sufficiently transmits the load to a rear frame structure structure.
    Type: Grant
    Filed: October 23, 2009
    Date of Patent: September 3, 2013
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Koji Yoshida