Abstract: A node is configured for connecting body portions of a vehicle. The node includes a first portion configured for attachment to a first vehicle body portion, and a second portion configured for attachment to a second vehicle body portion.

Abstract: A structural hydroformed joint member has projecting portions (30a, 30b) formed integrally on an outer peripheral face of a hollow main tube part (20) by hydroforming an element tube with an outside diameter D. In this case, both intersecting planes (35a, 35b), which are projecting planes of end faces (33a, 33b) of the projecting portions (30a, 30b) toward the main tube part (20), share a plane perpendicular to the main axis (40) of the main tube part (20) only in portions (36a, 36b) of the intersecting planes (35a, 35b). At that time, by setting areas of the portions (36a, 36b) to 30% or more and 90% or less relative to an area of each of the intersecting planes (35a, 35b), a projecting height of each of the projecting portions (30a, 30b) is 0.3 D or higher for functioning as a joint.

Abstract: A gull wing door assembly for an all-terrain utility vehicle (UTV) includes a hinge assembly configured to attach to an upper portion of the cage of the UTV, the hinge assembly having a rotational axis substantially parallel to the ground when attached to the cage, and a door configured to movably attach to the hinge assembly. The door may have a frame, one or more panels, a latch, and a lift-assist device such as a gas-strut.

Abstract: A metallic hollow columnar member with a polygonal cross-section having at least five vertices and sides extending between the vertices, is disclosed. The polygonal cross-section is divided by two vertices (A, B) with small inside angles into two perimeter segments with a perimeter comprising one or more sides, and at least one of the two perimeter segments contains at least four sides. The respective inside angles of at least three vertices (V(i)) included in the perimeter segment which includes the at least four sides are equal to or less than 180°, the distance (SS(i)) between each of the at least three vertices (V(i)) and a straight line (L) connecting the two vertices (A, B) is shorter than ½ of the distance between the two vertices (A, B), and the inside angle of the vertex (C) with the smallest inside angle among the at least three vertices (V(i)) is larger than the inside angles of the two vertices (A, B).

Abstract: A chassis frame (1) including connection members (13) each configured by a pipe that is connected to a vehicle body frame. Each connection member (13) is provided with an attachment part (2) at an end of the pipe. The attachment part (2) includes a flat attachment face (21) formed by flatly crashing an end of the pipe to form the overlapped portion where a plate of the pipe is overlapped. The flat attachment face (21) is provided on a center in left and right direction of the overlapped portion. A shape of the end of the pipe is a substantially gate shape in its cross section. The attachment part (2) further includes longitudinal ribs (22) bending from the flat attachment face (21) to both left and right sides of the overlapped portion.

Abstract: An exhaust heat recovery apparatus (3) is installed below a floor supported by both side members (11, 12) of a vehicle to recover heat from exhaust gas passing through an exhaust pipe (1) of an internal combustion engine. Assistance members (15, 16), which extend in the fore-and-aft direction of the vehicle, are provided between the both side members (11, 12) of the vehicle. The exhaust heat recovery apparatus (3) is installed close to one of the assistance members (15, 16).

Abstract: A brake system for a vehicle can include a brake actuator, an equalizer operably connected to the actuator, and two brake wires that are each connected to the equalizer and extend to first and second brake assemblies. The first and second brake wires can extend in a first direction extending from a front of the vehicle toward a rear of the vehicle. The first brake wire can cross over the second brake wire at least once and possibly twice, each time in a direction transverse to the first direction. Additionally, the first and second brake wires can each include a cover that protects a respective wire. The covers can be in contact with each other at the crossover point for the wires to minimize noise, friction and to improve operating ability and durability of the brake wires. The various features, such as the cross-over configuration, the contacting wires, and/or the covers, also make it possible to minimize the space requirements for the wires in the vehicle.

Abstract: A front part body structure of a vehicle, includes: an upper frame which is extended in a longitudinal direction of the vehicle, one end of which is joined to a front pillar, and which includes an inner panel and an outer panel, the outer panel that is divided in a dividing part in the longitudinal direction of the vehicle; and a first partition wall which is provided between the inner panel and the outer panel, one end of which is joined to the inner panel, and the other end of which is fastened and fixed to the dividing part of the outer panel by means of a fastening member.

Abstract: A frame for a cab of a mobile machine includes a primary tube, formed by hydroforming, connected to a secondary tube. The primary tube includes first and second about vertically extending portions and an about horizontally extending portion. The about vertically extending portions are configured to be connected to the mobile machine, and the about horizontally extending portion is disposed between the about vertically extending portions. Dimensions of a cross-section of the primary tube vary along a length of a portion of the primary tube. A secondary tube is connected to the primary tube to another cab frame portion.

Abstract: In a vehicle-body structure of a vehicle which comprises at least one vehicle-body forming member forming a closed-section portion continuously in a specified direction, a partition member extending in the specified direction and partitioning an inside of the closed-section portion, and a bulkhead provided in the closed-section portion and joined to the vehicle-body forming member, the bulkhead is joined to an inner face of the vehicle-body forming member at specified positions which are located on both sides of the partition member, and the bulkhead is joined to a specified portion of the partition member which is located in the vicinity of opening portions formed at the partition member or to an end portion of the partition member in the specified direction.

Abstract: A modular vehicle includes a base body having a frame, driver compartment, chassis, motor and wheels, a removable modular component adapted to be locked and unlocked therefrom, and locks that fasten the removable modular component within the base body. The removable modular component provides added structural rigidity to the frame when installed, and can comprise at least 20 percent of the overall volume and at least 20 percent of the overall weight of the entire vehicle. Locks permit the modular component to be removed and replaced with another removable modular component when said locks are unlocked. Various modular components can be directed toward medical, weapons, fire equipment, rescue equipment, hunting supplies, reconnaissance, command center, outback vehicle, or a survival camper. A triangular truss support system provides increased support and protection for the underside of the vehicle, such as for when the vehicle runs over an IED or other destructive device.

Abstract: In a vehicle-body structure of a vehicle which comprises vehicle-body forming members forming a closed-section portion and having a dent portion which dents toward an inside of the closed-section portion, and a reinforcing member provided in the closed-section portion and joined to the vehicle-body forming members, a joint portion of the vehicle-body forming members and the reinforcing member includes a rigid joint portion where the vehicle-body forming members and the reinforcing member are joined with a direct contact thereof and a flexible joint portion where the vehicle-body forming members and the reinforcing member are joined via a damping member provided therebetween, and this joint portion is provided at or in the vicinity of the dent portion.

Abstract: In a frame having a closed-section portion which is formed by joining a first member having a U-shaped section and a second member having a flat-plate shape, a bulkhead is provided in the closed-section portion as a reinforcing member, flanges of the bulkhead and the first and second members are joined with a rigid joint portion where they are joined by a spot welding and a flexible joint portion where they are joined via a damping member. Thereby, transmission of vibrations can be properly restrained, improving the rigidity of the portion having the closed-section portion.

Abstract: A vehicle includes: a main frame having a plurality of members; and a reinforcing member that is made of a reinforced resin and that is disposed at a junction where two members out of the plurality of members intersect a point from two directions or a bent portion of one member.

Abstract: A first and second pipe materials forming a front side frame are arranged in an up-and-down direction in a first horizontal portion, in a left-and-right direction in a second horizontal portion, and replaced from the up-and-down direction to the left-and-right direction in an inclined portion between the first horizontal portion and the second horizontal portion, and at least in the first horizontal portion and the second horizontal portion, the first and second pipe materials are welded to each other by welds, and therefore, it becomes possible to change in the longitudinal direction the cross-sectional shape or bending stiffness of the front side frame formed by joining the first and second pipe materials without changing the cross-sectional shapes thereof in the longitudinal direction, thus providing the front side frame that has a light weight but has excellent impact absorption performance at the time of a collision.

Abstract: A lower frame and an upper frame, which configure a main frame, are connected to each other by a first reinforcing frame, a second reinforcing frame, a third reinforcing frame, a fourth reinforcing frame, a fifth reinforcing frame, and a sixth reinforcing frame. A first engine hanger is welded to a lower end of the lower frame such that an atmospheric air communicating hole formed in a side face of the first engine hanger communicates with the inside of the lower frame. A first air vent port and a second air vent port for the lower frame and the upper frame and third air vent port formed in a third reinforcing frame and a fourth reinforcing frame are formed in side faces of the abutting portions so that they are not observed from the outside.

Abstract: A frame for a cab of a mobile machine includes first and second primary tubes, formed by hydroforming, connected to first and second secondary tubes. The first primary tube includes first and second about vertically extending portions and an about horizontally extending portion. The about vertically extending portions are configured to be connected to the mobile machine, and the about horizontally extending portion is disposed between the about vertically extending portions. The second primary tube includes first and second about vertically extending portions and an about horizontally extending portion. The about vertically extending portions of the second primary tube are configured to be connected to the mobile machine, and the about horizontally extending portion of the second primary tube is disposed between the about vertically extending portions of the second primary tube.

Abstract: A mechanism for increasing stiffness of the side-structure of a vehicle, for transferring loads and strain energy, and for improving rigidity from the lower portion of a side pillar, to the underbody structural components of the vehicle. The vehicle includes a hydroformed tube having a horizontal portion, a vertical portion and an arcuate central portion. The upper end of the vertical portion is spot welded to the lower portion of the side pillar. The horizontal portion is received into, and spot welded to, an inner portion of a structural member. The structural member is an L-shaped bracket, and its major portion is spot welded to an inner portion of an elongated beam. The beam is fixedly attached to the side rail of the vehicle. The tubular member, the structural member, and the elongated beam, when connected, form a closed continuous box shaped structure, which reinforces the side-structure of the vehicle.

Abstract: A connection arrangement for connecting two tube pieces of a crossmember for a vehicle has a first attachment element made of a first material, wherein the first attachment element is provided for a solid material-bonded connection to at least a first tube piece which comprises the first material. Furthermore, the first attachment element has a second attachment element which is fastened to the first attachment element, wherein the second attachment element consists essentially of a second material differing from the first material, wherein the second attachment element is provided for a solid material-bonded connection to a second tube piece which comprises the second material. Furthermore, a crossmember has such a connection arrangement.

Abstract: The invention relates to a carrier element for a motor vehicle made of steel, which comprises at least one closed cross-sectional area and at least one rolled profile produced from a tailored strip, which extends in longitudinal direction of the carrier element. In addition to this, the invention relates to a body of a motor vehicle. The object of making available a carrier element for a motor vehicle that cannot only be produced in a simple manner and can provide high strengths with same manufacturing costs is solved in that through the rolled profile a carrier element having at least one at least partially closed cross-sectional area is formed.

Abstract: A vehicle body includes hollow left and right side sills. Front ends of the side sills are formed into closed cross sections and substantially inverted-L shapes. The front end of the right side sill is bilaterally symmetrical to the front end of the left side sill. Rear ends of the left and right side sills are formed into substantially square-shaped cross sections. Portions from the front ends to the rear ends of the side sills are formed into closed cross sections which change smoothly from the inverted-L shaped cross sections to the square-shaped cross sections.

Abstract: The present invention relates to all terrain vehicles having at least a pair of laterally spaced apart seating surfaces. More particularly, the present invention relates to side-by-side all terrain vehicles having plural rows of seats.

Abstract: A segmented tube formed of a magnesium-based alloy and wrapped or jacketed with a reinforcement to apply a restraining force on the external surface of the tube for resisting fragmentation of the tube by the compressive force applied to the end of the tube serves as a structural member for receiving a compressive stress applied to an end of the tube and acting along the axis of the tube toward the opposing end of the tube. The magnesium alloy tube is comparatively light, and the segmented and wrapped or jacketed tube has an increased capacity to absorb compressive forces. The tubes are useful as components of automotive vehicles.

Abstract: The present disclosure relates to a vehicle, having: a front-end support frame, including: a driver side rail; and a first bend in the driver side rail configured to change a vertical position of the driver side rail. The driver side rail has a circular cross-sectional configuration in the first bend and a non-circular cross-sectional configuration in another portion of the rail.

Abstract: A vehicle frame having at least one elongated truss. The truss is elongated and generally triangular in cross sectional shape. Consequently, the truss includes three side walls. Each of the side walls is constructed from a sheet material, such as sheet metal.

Abstract: A reinforcement part for a roof side member of a motor vehicle is provided. The reinforcement part is configured in one piece and includes a first cross section, a second cross section, and a third cross section. The first cross section steadily merges into the second cross section and the second cross section steadily merges into the third cross section. The first cross section, the second cross section and the third cross section vary in vehicle longitudinal direction. The first cross section, the second cross section and the third cross section have a steady contour on a circumference of the reinforcement part and are of a closed configuration.

Abstract: A structural reinforcement comprising a hollow profile and a ribbed structure, the ribbed structure including a laminar structure of two facing sheets with a first layer of adhesive material that is foamable and located in between the two facing sheets, the ribbed structure having ribs with one or more ends and a second adhesive material that is provided over at least part of the ribs at the one or more ends to bond the ribs at the one or more ends to an interior surface of the hollow profile.

Abstract: A structure for a vehicle body rear portion, absorbing an impact load applied to the vehicle body rear portion. The structure for a vehicle body rear portion includes: left and right girder sections (42) which rise upward from a rear panel (22) provided at the vehicle body rear portion and which are deformable by an impact load applied to the rear panel; and left and right upper girder sections (43) which are connected to the upper ends (42b) of the lower girder sections (42), extend toward the front of the vehicle up to left and right roof side rails (14), are configured to have higher strength than the lower girder sections, and transmits the impact load to the roof side rails. Left and right girder stiffeners (45) are provided so as to reinforce the girder joint sections (48) between the lower girder sections and the upper girder sections.

Abstract: A frame for a vehicle which is formed to have a closed cross section and constitutes part of a vehicle body, comprising a first face portion on which a compressive force acts when a load acts from an outside, a second face portion on which a tensional force acts when the load acts from the outside, a pair of third face portions which are located between the first face portion and the second face portion and form ridgelines together with the first face portion, and a lateral reinforcement potion which is provided at least one of the third face portions and extending in a line shape from the first face portion toward the second face portion. Accordingly, the frame for a vehicle which can increase the bending strength of the frame is provided.

Abstract: A utility vehicle comprises a vehicle body frame including a main frame including a floor member and a pair of right and left side members and a sub-frame for reinforcing the main frame, each of the side members includes a side pipe element, a first pillar pipe element, a second pillar pipe element and a third pillar pipe element, the sub-frame includes a first cross member provided between and coupled to second pillar pipe elements, one end portion of the first cross member is detachably coupled to one of the second pillar pipe elements and an opposite end portion of the first cross member is detachably attached to the other second pillar pipe element.

Abstract: A lower frame and an upper frame, which configure a main frame, are connected to each other by a first reinforcing frame, a second reinforcing frame, a third reinforcing frame, a fourth reinforcing frame, a fifth reinforcing frame, and a sixth reinforcing frame. A first engine hanger is welded to a lower end of the lower frame such that an atmospheric air communicating hole formed in a side face of the first engine hanger communicates with the inside of the lower frame. A first air vent port and a second air vent port for the lower frame and the upper frame and third air vent port formed in a third reinforcing frame and a fourth reinforcing frame are formed in side faces of the abutting portions so that they are not observed from the outside.

Abstract: A strengthening member for an automotive vehicle comprises an eight-cornered cross section including sides and corners. The sides comprise four straight sides and four curved sides. A length of each straight side ranges from about 10 mm to about 200 mm and a length of each curved side is about 10 mm to about 200 mm.

Abstract: A front side member having a single body formed from a tubular body having a closed cross section has a front portion which extends in the fore and aft direction of a vehicle body, a sloping portion which is continuous with the front portion and slopes downwards along a dash panel, and a rear portion continuous with the sloping portion and extending along the bottom surface of a floor panel joined to the dash panel. A portion of the front portion is an unquenched portion which has not undergone quenching treatment and the remainder is a high frequency quenched portion which has undergone high frequency quenching. The sloping portion is a high frequency quenched portion. A portion of the rear portion is an unquenched portion which has not undergone quenching and the remainder other than that portion is a high frequency quenched portion which has undergone high frequency quenching.

Abstract: A method of forming members of fiber reinforced thermoplastic members via molding, the members including at least one hollow chamber, formed by water injection into the melt in the mold, to stiffen the finished member. The thermoplastic is preferably selected from a group comprising polypropylene, Nylon, PET, ABS, TPO, and thermoplastic polyurethane, while the reinforcing fibers are preferably selected from a group comprising glass, aramid, carbon, and natural fibers. Preferably, the extruded melt is produced such that the average length of the reinforcing fibers is less than four millimeters.

Abstract: The present invention is predicated upon the provision of systems and methods for reinforcement of a structural member. More particularly, the present invention is predicated upon unique carrier configurations and application of reinforcing material thereto. In one configuration, the application of reinforcing material is achieved without the use of fasteners, adhesives, or both, for placement, locating and restrictive movement of the reinforcing material onto the carrier.

Abstract: An attachment bracket in a vehicle for providing integrated support for one or more security features required by law enforcement agencies. The attachment bracket includes a first part including a horizontal cross member extending across the top of a rear panel of the vehicle body. The structure further includes a second part, connected to the first part, which includes two or more intersecting cross members. The second part is mechanically coupled to the vehicle body inside the vehicle cabin below the second row passenger seat. The structure also includes a third part, connected to the second part, which includes one or more arcuate tubular members extending along the vehicle floor panel from the second part towards the first row of seats. The third part is open at the end towards the first row passenger seats.

Abstract: A vehicle includes a vehicle body frame, an engine attached to the vehicle body frame, and a power transmission unit for transmitting output from the engine to a wheel of the vehicle. The vehicle body frame includes a plate-shaped suspension-supporting bracket which is integrally connected to front end portions of main frame sections extending in a forward/rearward direction of a vehicle at a lower portion of the vehicle body frame, and also is integrally connected to lower end sides of front frame sections vertically extending at a front portion of the vehicle body frame. The plate-shaped suspension-supporting bracket includes suspension arm-supporting portions formed integrally therewith. The lightweight vehicle body frame reduces total weight of the vehicle and, at the same time, enhances assembling accuracy thereof.

Abstract: A composite bar for the chassis of a vehicle; the composite bar consists of at least two extruded elements which are internally hollow and are butt jointed at a junction area; each extruded element has a trapezoidal cross section having a major base, a minor base parallel and opposite to the major base, and two side walls; a first end of a first extruded element arranged in the junction area has no major base; and a second end of a second extruded element arranged in the junction area is interference fitted into the first end through the missing major base.

Abstract: A bumper for an automobile includes a crossbeam which is formed from at least two separate hollow profiles, wherein the hollow profiles abut one another along a longitudinal wall and are joined with one another. The abutting longitudinal walls form a double web oriented in the longitudinal direction of the automobile. The hollow profiles may have an identical cross-sectional configuration. The hollow profiles may be roll-formed or extruded. The modular construction of the crossbeam from separate hollow profiles allows a lightweight construction and allows the load characteristic of the crossbeam to be functionally adapted to different requirements depending on the vehicle or vehicle class.

Abstract: The vehicle body frame is configured in a manner that an upper tension pipe is removed from a first cross portion and a second cross portion. When mounting the engine in the vehicle body frame, the vehicle mounted component that is relatively heavy can be lowered into the vehicle body frame from above by removing the upper tension pipe. The vehicle body frame simplifies the removal and installation of the vehicle-mounted components.

Abstract: The present invention is a thermoplastic composite liftgate system with reinforcements in key areas to allow the system to meet performance requirements, while lowering the tooling investment, lowering the system mass, and improving the styling flexibility. The present invention includes an inner panel and at least one bracket or reinforcement member connected to the inner panel such that when a force is applied to the bracket, the force is distributed to the inner panel.

Abstract: In accordance with exemplary embodiments, a multi-cell motor compartment rail system is provided for a vehicle. The system comprises an inner rail member and an outer rail member. Partition members couple to the inner rail member and outer rail member and are configured to form multiple cells within the engine compartment rail system when the inner rail member and outer rail member are coupled together. In accordance with exemplary embodiments, a method for forming a multi-cell motor compartment rail is also provided. The method comprises coupling a first partition member to an inner rail member of an engine compartment rail system and coupling a second partition member to an outer rail member of an engine compartment rail system. Next, the inner rail member and the outer rail member are coupled together to form the multi-cell motor compartment rail.

Abstract: A vehicle frame structure includes a tunnel portion provided in a floor and left and right side members. Each of the side members includes a front side member, an inner member, and an outer member. The inner and outer members branch off from the front side member in a direction toward the rear of the vehicle. The inner member extends toward the rear of the vehicle along the tunnel portion. The inner members of the left and right side members are connected together by a plurality of connecting portions in the longitudinal direction of the vehicle at least at a location corresponding to a front portion side of the tunnel portion. These connecting portions break when a front impact load is input to at least one of the side members.

Abstract: A tubular frame structure is provided for a three-wheeled motor vehicle with an top upper frame extending in the vehicle longitudinal and vehicle transverse direction, and with a lower frame extending in vehicle longitudinal direction and vehicle transverse direction, which is structurally connected with the upper frame via several connecting tubes extending substantially in the vehicle vertical direction, to form at least one energy absorption structure.

Abstract: A node is configured for connecting body portions of a vehicle. The node includes a first portion configured for attachment to a first vehicle body portion, and a second portion configured for attachment to a second vehicle body portion.

Abstract: A cockpit support structure of a motor vehicle has a cross member (11) with brackets (13, 14, 15, 16, 17) for connecting the cross member (11) to a body structure of the motor vehicle, and having brackets (18, 19, 20) for connecting functional components to the cross member (11). The cross member (11) and the brackets (13, 14, 15, 16, 17, 18, 19, 20) all are produced from a magnesium alloy material.

Abstract: A brake system for a vehicle can include a brake actuator, an equalizer operably connected to the actuator, and two brake wires that are each connected to the equalizer and extend to first and second brake assemblies. The first and second brake wires can extend in a first direction extending from a front of the vehicle toward a rear of the vehicle. The first brake wire can cross over the second brake wire at least once and possibly twice, each time in a direction transverse to the first direction. Additionally, the first and second brake wires can each include a cover that protects a respective wire. The covers can be in contact with each other at the crossover point for the wires to minimize noise, friction and to improve operating ability and durability of the brake wires. The various features, such as the cross-over configuration, the contacting wires, and/or the covers, also make it possible to minimize the space requirements for the wires in the vehicle.

Abstract: One embodiment of a beam structure may include a first side panel and a second side panel spaced apart from the first side panel. An intermediate panel extends from an intermediate portion of the first side panel to an intermediate portion of the second side panel. Further, the beam structure may include an end panel extending from an end portion of the first side panel to an end portion of the second side panel. The end panel may be spaced apart from the intermediate panel for configuring an enclosed channel bounded by the first and second side panels, the intermediate panel, and the end panel.

Abstract: A frame body comprises a first face portion on which a compressive force acts in case a load is applied, a second face portion on which a tensional force acts, and third and fourth face portions which connect the first and second face portions. The third and fourth face portions are respectively equipped with a reinforcing member which comprises a base portion which is away from the frame body and plural base portions which project from the base portion and are joined to the frame body. The convex portions have plural convexities which are arranged so as to extend both in the longitudinal and sectional directions of a frame.

Abstract: A bladder system and method for reinforcing at least a portion of a structural member, including a flexible barrier member for dividing at least a portion of the structural member being reinforced into one or more sections; and a reinforcement material for filling one or more sections bounded by the flexible barrier member. The reinforcement material filling one or more sections of the structural member can be a pumpable polymeric material, and the flexible barrier member can be a polymeric material.