Abstract: In one aspect of the present invention, a high impact resistant tool, having a super hard material is bonded to a cemented metal carbide substrate at a non-planar interface. The cemented metal carbide substrate is bonded to a front end of a cemented metal carbide segment. A stem is formed in the base end of the carbide segment opposite the front end and the carbide stem is press fitted into bore of a steel body.

Abstract: A cutting pick comprising an elongate shank and a cutting tip which is mounted to one end of the shank to project from that end. At least two sleeve segments are provided and those segments are circumferentially fixed about the shank to form a substantially annular sleeve. The sleeve can be fixed about the shank in non-contacting relationship with the trailing end of the cutting tip. Moreover, the cutting tip can have a portion of maximum diameter which is of greater diameter than the inner diameter of the sleeve so that the portion of maximum diameter overlies the sleeve radially.

Abstract: In one aspect of the invention, a pick comprises a shank attached to a base of a steel body, a cemented metal carbide core press fit into the steel body opposite the shank, and an impact tip bonded to a first end of the core opposite the shank. The impact tip comprises a superhard material opposite the core, and the core comprises a second end and a largest diameter. A distance through the body from the shank to the second end of the core is less than the largest diameter of the core.

Abstract: In one aspect of the invention, an attack tool is disclosed which has a wear-resistant base suitable for attachment to a driving mechanism, a first cemented metal carbide segment brazed to the base at a first interface, and a second metal carbide segment brazed to the first carbide segment at a second interface opposite the base. The attack tool also having a braze material disposed in the second interface with 30 to 62 weight percent of palladium.

Abstract: A tool comprising a super hard material is bonded to a cemented metal carbide substrate at a non-planar interface. A cemented metal carbide substrate is bonded to a front end of a cemented metal carbide bolster. The carbide bolster is secured against an outer surface of a drum through a press fit.

Abstract: In one aspect of the invention, a tool has a wear-resistant base suitable for attachment to a driving mechanism and also a hard tip attached to an interfacial surface of the base. The tip has a first cemented metal carbide segment bonded to a superhard material at a non-planar interface. The tip has a height between 4 and 10 mm and also has a curved working surface opposite the interfacial surface. A volume of the superhard material is about 75% to 150% of a volume of the first cemented metal carbide segment.

Abstract: A cutting bit body that is a part of a cutting bit that includes a hard insert that is affixed to the cutting bit body and wherein the cutting bit impinges earth strata. The cutting bit body is an elongate powder metallurgical body member. A method for making a powder metallurgical cutting bit body that includes the steps of: providing a powder mixture; pressing the powder mixture into a green cutting bit body compact having a partial density; and consolidating the green body to form the powder metallurgical cutting bit body.

Abstract: In one aspect of the invention, an attack tool has a wear-resistant base suitable for attachment to a driving mechanism A first end of a generally frustoconical first cemented metal carbide segment bonded to the base. A second metal carbide segment is bonded to a second end of the first carbide segment at an interface opposite the base. The first end has a cross sectional thickness of about 0.250 to 0.750 inches and the second end has a cross sectional thickness of about 1 to 1.50 inches. The first cemented metal carbide segment also has a volume of 0.250 cubic inches to 0.600 cubic inches.

Abstract: An improved buster point assembly is disclosed. The improved buster point assembly has an elongated shaft attached to a replaceable tip. The replaceable tip includes a working end and a connecting end, the connecting end has a chamber for receiving a distal end of the elongated shaft.

Abstract: A cutting tool has tool body with a seat at a forward end thereof. A hard cutting insert is bonded into the seat. The insert is made of a hard material and Ahas an elongate central portion having a maximum upper diameter and a maximum lower diameter that is less than the maximum upper diameter. A collar, also made of a hard material, surrounds the base of the elongate central portion of the insert.

Abstract: A cutting tool has a tool body with a seat at the forward end thereof and a cutting insert in the seat. The insert has a central portion made of a hardened material, and surrounding the central portion is a softer metal sleeve. Surrounding the metal sleeve is a collar made of the hardened material.

Abstract: A cutting tool has a centrally located tungsten carbide insert brazed into a seat at the forward end of the tool. The seat has a circular mouth and rearward of the mouth is a frustoconical inner wall. At the bottom of the seat is a transverse surface. A tungsten carbide insert is brazed into the seat and the base of the insert is complementary in shape to the seat. A second annular insert may also be brazed into a complementary shaped annular seat that surrounds the centrally located seat.

Abstract: An attack tool for working natural and man-made materials that is made up of one or more segments, including a steel alloy base segment, an intermediate carbide wear protector segment, and a penetrator segment comprising a carbide substrate that is coated with a superhard material. The segments are joined at continuously curved interfacial surfaces that may be interrupted by grooves, ridges, protrusions, and posts. At least a portion of the curved surfaces vary from one another at about their apex in order to accommodate ease of manufacturing and to concentrate the bonding material in the region of greatest variance. The carbide used for the penetrator and the wear protector may have a cobalt binder, or it may be binderless. It may also be produced by the rapid omnidirectional compaction method as a means of controlling grain growth of the fine cobalt particles. The parts are brazed together in such a manner that the grain size of the carbide is not substantially altered.

Abstract: A rotatable point-attack bit retained for rotation in a block bore, and used for impacting, fragmenting and removing material from a mine wall. An improved elongated tool body having at the front end a monolithic diamond-coated tungsten carbide wear tip that is rotationally symmetric about its longitudinal axis and contiguous with its protective tungsten carbide body, which is contiguous with a second section steel shank at the rear end. The two distinct parts are joined by a high impact resistant braze at ratios that prevent tool breakage.

Abstract: A cutter assembly includes a cutting bit, a replacable wear surface in the form of a washer, and a sleeve. The cutting bit has a forward cutting tip, a rearward extending shank adapted to be received in a tool holder, and a rearward facing shoulder. The sleeve surrounds the shank and includes a forward edge. The washer includes a central hole receiving the cutting bit shank, a front surface and a back surface joined by an outer asymmetrical edge of angularly variable radius. A portion of the washer front surface is in sliding contact with the rearward facing bit shoulder. The washer back surface includes a lip extending rearward from only a segment of the asymmetric edge for engaging an outer shoulder of a holder to inhibit rotation of the washer relative to the holder.

Abstract: A stump cutter includes a rotary drum, holders mounted on the drum, and cutting bits mounted in respective bores of each holder for rotation relative thereto. Each cutting bit includes a shank having a pocket formed in a front end thereof in which the cutting tip is brazed, wherein an outer lip of the shank tightly grips an outer side surface of the cutting tip with a thermal shrink fit. The cutting tip includes a circular cutting edge formed by the intersection between portions of the front surface and side surface of the cutting tip, which surface portions intersect at a ninety degree angle. The front surface of the cutting tip includes raised radial ribs spaced circumferentially therearound for inducing rotation of the cutting bit during a cutting operation.

Abstract: A cutting tool has a tool body with a hardened insert brazed into a cylindrical seat having a given diameter at the forward end of the tool body. The insert has a cutting tip portion, a generally cylindrical base portion positioned behind the tip, and a frustoconical midsection extending from the tip section to the base section. The base section of the insert has a diameter substantially less than the diameter of the seat and a plurality of radial projection extending outward of the base section assist in aligning the base section within the seat prior to brazing the parts together.

Abstract: A cutting tool has a tool body with a seat at the forward end thereof and a cutting insert in the seat. The insert has a central portion made of a hardened material, and surrounding the central portion is a softer metal sleeve. Surrounding the metal sleeve is a collar made of the hardened material.

Abstract: A cutting tool has a tool body with a hardened insert brazed into a cylindrical seat having a given diameter at the forward end of the tool body. The insert has a cutting tip portion, a generally cylindrical base portion positioned behind the tip, and a frustoconical midsection extending from the tip section to the base section. The base section of the insert has a diameter substantially less than the diameter of the seat and a plurality of radial projection extending outward of the base section assist in aligning the base section within the seat prior to brazing the parts together.

Abstract: A retainer, adapted to engage a recess in a cutting tool for securing the cutting tool to a support block, includes a retainer body having a main portion with first and second ends. The main portion defines a continuous shear zone having first and second ends. The retainer body further includes a protruding portion disposed between the ends of the continuous shear zone and spaced away from the ends of the main portion. The protruding portion extends radially from the main portion and is adapted to overlap the support block when the retainer is engaging the recess.

Abstract: A round-shaft cutter with a cutter head and a cutter shaft, wherein the cutter head has a cutter tip which is inserted with a base element into a receiver of the cutter head and is there fixed in place. To increase the wear resistance of the round-shaft cutter, a recess is cut into the cutter head in an area of the receiver below the base element of the cutter tip. A wear-protection element is inserted into the recess and is there fixed in place.

Abstract: The present invention provides a roller bit for tunnel-driving machines. Pursuant to the invention, a cutting ring has at least two or more segments. Accordingly, it is possible to renew the cutting ring itself or different parts of the cutting ring segment by segment, without the previously required dismantling and installation of a complete roller bit from a drill head and associated expenses of transporting. A total driving time is thus reduced because of shorter repair times. The segments of the cutting ring are disposed in a fixed position preferably by means of profiled guides on the base roller body and connected with the base roller body by means of segment holding devices which have a screw thread, and/or by means of threaded rings.

Abstract: A round-shank bit for a coal cutting machine or the like, having a bit head and a bit shank, wherein the bit head has a bit tip, maintained by a base element in a receptacle of the bit head. Starting at the base element, the bit tip tapers in a direction toward the free end of the bit tip, wherein the base element forms a maximum diameter of the bit tip, and wherein the bit tip has recesses on its outer contour. In order to assure good rotational behavior over the entire length of the operating time, the base element has the recesses on an outer circumference forming the maximum diameter.

Abstract: A cutting tool configuration includes a cutting bit insert configured in the shape of an octagonal pyramid. The cutting bit insert includes a number of portions, each of which has faces which slope at different angles with respect to the longitudinal axis of the cutting bit insert. The cutting bit insert also includes a flange which is surrounded by a ring. The ring is softer than the cutting bit insert.

Abstract: A frustum cutting insert having a cutting end and a shank end and the cutting end having a cutting edge and inner walls defining a conical tapered surface. First walls in the insert define a cavity at the inner end of the inner walls and second walls define a plurality of apertures extending from the cavity to regions external the cutting insert to define a powder flow passage from regions adjacent the cutting edge, past the inner walls, through the cavity and through the apertures.

Abstract: A frustum cutting bit arrangement, including a shank portion for mounting in, and to be retained by, a rotary cutting tool body, the shank portion having an axis, an inner axial end, and an outer axial end. A head portion has an axis coincident with the shank portion axis, a front axial end, and a rear axial end, the rear end coupled to the shank portion outer end, and the front end having a conical cavity therein diminishing in diameter from the front end toward the rear end. A frustum cutting insert has an axis coincident with the head portion axis, a forward axial end, a back axial end, and an outer conical surface diminishing in diameter from the forward end toward the back end, the conical cavity and the outer conical surface having substantially the same taper, the frustum cutting insert fitting into the cavity in a taper lock.

Abstract: A reversible bit assembly (8) that includes a reversible bit (10) having a shank (20) and a radially enlarged center portion (22) located midway along the longitude of the shank (20). Opposed cutting tips (24) are located at opposed shank ends (23). The bit (10) is insertable into a bore (12) of a bit block (14) and held therein using a retention mechanism. A preferred retention mechanism includes a circumferential groove (34) in the bit center portion (22) and a cross hole (38) in the bit block (14) located tangent to the bore (12) at a position corresponding to the location of the groove (34) when the bit (10) is inserted in the block (14). A pin (46) inserts into the cross hole (38) to retain the bit (10) at the groove (34). An adaptor sleeve (16) is provided that may be inserted into the block (14) to additionally allow known bits (18) to be used in the block (14).

Abstract: An elongated steel cutting edge has an insert receiving slot formed therein extending from one end to the other. A plurality of carbide inserts of a generally rectangular solid configuration have a front face, a rear face and four sides. A plurality of upstanding protuberances are formed on and extend beyond the rear face of the inserts. The inserts are located within the slot in closely spaced side by side relationship and with the protuberances located against one of the sides of said slot. The front and rear faces of the cutting edge are brought together along the slot to cause a mechanical interlock between the protuberances of the insert and the cutting edge.

Abstract: The concept of invention: a tool for crushing hard material comprises a housing and a hard-alloy insert mounted on the latter. The insert is made up of a head portion, an intermediate portion and a base with a thrust face. The intermediate portion of the insert is formed by a body of revolution with an outer lateral surface of concave shape. The head portion of the insert is formed by a body of revolution with an outer lateral surface of convex shape. The lateral side of the head portion of the insert is smoothly located adjacent to the lateral side of the intermediate portion of the insert. The length of the intermediate portion of the insert about its longitudinal axis does not exceed the length of the head portion of the insert about the same axis.

Abstract: An article comprised of a first material and at least one additional material incorporates a sacrificial constraint. For example, a cutter bit has a bit body that contains a concavity and a sacrificial constraint in a axially first end. A cutter insert or a plurality of cutter inserts are brazed to the bit body at the periphery and in an annular channel or pocket defined by a first surface at the periphery of the concavity, a second surface radially outward form the first surface and radially inward from a sacrificial constraint that extends radially outward at the open end of the concavity. The sacrificial constraint may be removed from the article either prior to use by, for example, machining, or during use by, for example, attrition.

Abstract: An adapter assembly for an excavating cutterhead comprising the combination of a blade socket with a hemispherical recess, an adapter with a hemispherical-bottomed shaft to fit in the socket, and a mounting ring around the adapter head which can be indexed with respect to each other such that the adapter may be precisely replaced in an operating assembly without need to reorient the entire assembly. This is accomplished by means of mutually indexing each of the adapter and the mounting ring prior to the initial orientation of the assembly.

Abstract: A concave cutter bit which has a bit body that contains a concavity in the axially forward end thereof. A plurality of cutter inserts are brazed to the bit body at the periphery of the open end of the concavity. The cutter inserts are spaced-apart in such a fashion so that a gap exists between adjacent cutter inserts that is of sufficient size to prevent the formation of a continuous braze joint between any adjacent cutter inserts.