Abstract: A razor blade including a substrate with a coating joined to the substrate defining a coated blade. The coated blade including a cutting edge being defined by a blade tip having a tip radius of from 50 to 350 angstroms. The coated blade having a pair of first facets extending from the blade tip and a pair of second facets extending from the respective first facets, a facet angle from 90° to 135°, a facet width from 0.38 micrometers to 0.65 micrometers a wedge angle from 5° to 30°, and a thickness of between 0.8 and 1.5 micrometers measured at a distance of 1 micrometer from the blade tip.

Abstract: The present disclosure provides a razor blade coating by a physical vapor deposition method through performing a deposition with a single composite target composed of dissimilar materials with their area ratio defined to be varied in the single composite target in the direction of transferring the razor blade subject to the deposition, thereby forming a single layer in which the composition ratio of the dissimilar materials gradually changes in the thickness direction of the coating layer to improve the durability of the razor blade coating layer.

Abstract: Irradiated material solids are thermally treated using a heat transfer liquid to improve the physical, chemical, mechanical and/or biochemical properties of the irradiated material solids.

Abstract: A method of manufacturing an edged tool on surfaces of which rusting and coloration hardly occur is provided. This method includes a plasma step which includes placing a metallic base having processed surfaces obtained by processing in a vacuum chamber, generating plasma in the vacuum chamber, and subjecting the metallic base to plasma treatment at a temperature of the metallic base adjusted to 280 to 325° C. to sharpen the processed surfaces to thereby obtain an edged tool precursor, and an oxidation step which includes reducing an internal temperature of the vacuum chamber to a specific temperature ranging from 100 to 225° C. after completion of generation of the plasma, and introducing an oxygen-containing gas into the vacuum chamber to form an oxide film on surfaces of the edged tool precursor.

Abstract: A method for making a bent razor blade is disclosed. The method includes: providing an elongated strip of stainless steel that can be 0.076 mm thick; hardening the strip; providing a cutting edge along an edge of the strip and providing coating(s) on the cutting edge. The stainless steel has a carbon content less than 0.60% and preferably between 0.45% and 0.55% by weight. The strip is separated lengthwise into discrete razor blades. The bent portion of the razor blade is then formed using a swivel bending process.

Abstract: A method of manufacturing a razor head component that includes the steps of: providing a strip of material elongated along a first direction, the strip having first and second edges parallel with the first direction; having a first portion that includes a first edge, a second portion having a second edge, and an intermediate portion intermediate the first and second portions; bending the intermediate portion of a part of the strip about a bending axis parallel to the first direction; and fixing a razor blade onto the second portion of the part.

Abstract: A novel application of the atomic layer deposition (ALD) process for producing a conformal coating on a razor blade is disclosed where a uniform, conformal, dense coating is deposited on an entire surface of a blade flank and at least a portion or an entire surface of a blade body. To improve the shaving ability of the coated blade edge (e.g., decrease the blade tip radius), the ALD-produced coating may be etched during, after, or both during and after, the ALD process.

Abstract: The present invention relates to a cutting tool, in particular in the form of a razor blade, a scalpel, a knife, a machine knife, scissors etc., which has a synthetic diamond layer with a cutting edge. The diamond layer thereby consists of fine-crystalline diamond.

Abstract: An integrally formed rigid razor blade having a body with a cutting edge portion extending about a cutting edge portion plane, and having a cutting edge at one end, a base portion extending along a base portion plane, a bent portion intermediate the cutting edge portion and the base portion. The body is made of martensitic stainless steel that includes mainly iron and between 0.62% and 0.75% of carbon in weight.

Abstract: The invention relates to a cutting element (10), such as used in an electric shaver. The cutting element is made from stainless steel with a hardened surface layer (14) over at least part of its surface, and is characterized, in that the cutting end face (11) of the element comprises a, surface layer of hardened steel at least over its cutting edge (12), the rest of the end face comprising the stainless steel. The cutting element has self-sharpening and wear adjustable characteristics. The invention also relates to a method for producing the cutting element, and to an electric shaver comprising at least one cutting element according to the invention.

Abstract: A cutting instrument has a cutting blade portion formed with a skin made of an electrode material or a reaction product of the electrode material, the electrode material having been molten by pulse discharges induced between the cutting blade portion and an electrode in a machining liquid or gas, having as the electrode one of a mold molded from powder of a kind or powder of a mixture of kinds out of a metal or metals, a metal compound or metal compounds, and a ceramic or ceramics, and a heat-treated mold being the mold as heat-treated.

Abstract: A utility knife blade includes a portion made of a first material; and an elongated portion made of a second material, the second material being harder than the first material and coated on the first material by melting a powder of the second material on the first material, the elongated portion forming the tip of the blade, wherein the second material includes tungsten carbide particles embedded in a soft binder, and wherein the size of at least 90% of the tungsten carbide particles is lower than about 5 micrometers.

Abstract: A cutting member for a shaving razor includes an elongated blade portion that tapers to a cutting edge, an elongated base portion that is integral with the blade portion, and a bent portion, intermediate the blade portion and the base portion. In some implementations, at least part of the cutting member has a thickness of at least about 0.005 inch (0.127 millimeter).

Abstract: Cutting members for razors are provided that have a blade portion and a base portion, the blade portion having a cutting edge region terminated at a free end thereof and an opposing non-cutting edge region, the blade portion being bent relative to the base portion in a bent portion spaced from the cutting edge region and adjacent to the non-cutting edge region, wherein the bent portion extends about 108 degrees to about 115 degrees from the base portion, the bent portion having a radius of about 0.30 mm to about 0.45 mm, at least part of the cutting member having a hardness of about hardness of about 540 HV to about 750 HV, and a thickness of the bent portion is less than the average thickness of the cutting member.

Abstract: In a cutting edge of a razor blade, a non-nitrided layer containing Ti, Al, and Cr formed on opposite surfaces of a base plate as a portion of a coating layer. A remaining layer containing Ti, Al, Cr, and N formed on opposite surfaces of the non-nitrided layer as a portion of a nitrided layer of the coating layer. A surface layer containing Ti, Al, Cr, and N formed on opposite surfaces of the remaining layer as a portion of the nitrided layer of the coating layer. A fluororesin layer formed on opposite surfaces of the surface layer with a bonding layer containing Cr and Al in between. The coating layer further improves the cutting edge, enhances cutting performance of the cutting edge, and maintains the enhanced cutting performance to improve the durability of the cutting edge.

Abstract: In a vacuum chamber, the edge of each blade group is subjected to an ion beam treatment under predetermined conditions using a plasma ion gun and argon as a medium, and is subjected to a plasma ion implantation of nitrogen plasma under predetermined conditions using a plasma ion implantation gun. As a result, it is possible to provide a blade member having an edge of a cutting quality enhanced by increasing the sharpness, a blade member having an edge of a rigidity enhanced by increasing the hardness, and a working apparatus capable of working those edges efficiently.

Abstract: A cutting member for a shaving razor includes an elongated blade portion that tapers to a cutting edge, an elongated base portion that is integral with the blade portion, and a bent portion, intermediate the blade portion and the base portion. In some implementations, at least part of the cutting member has a thickness of at least about 0.005 inch (0.127 millimeter).

Abstract: A razor blade including a substrate with a coating joined to the substrate defining a coated blade. The coated blade including a cutting edge being defined by a blade tip having a tip radius of from 500 to 1500 angstroms. The coated blade having a thickness of between 0.3 and 0.5 micrometers measured at a distance of 0.25 micrometers from the blade tip, a thickness of between 0.4 and 0.65 micrometers measured at a distance of 0.5 micrometers from the blade tip, a thickness of between 0.61 and 0.71 micrometers measured at a distance of 1 micrometer from the blade tip, a thickness of between 0.96 and 1.16 micrometers measured at a distance of 2 micrometers from the blade tip, and a thickness of between 1.56 and 1.91 micrometers measured at a distance of 4 micrometers from the blade tip.

Abstract: A razor blade including a substrate with a coating joined to the substrate defining a coated blade. The coated blade including a cutting edge being defined by a blade tip having a tip radius of from 50 to 350 angstroms. The coated blade having a pair of first facets extending from the blade tip and a pair of second facets extending from the respective first facets, a facet angle from 90° to 135°, a facet width from 0.38 micrometers to 0.65 micrometers a wedge angle from 5° to 30°, and a thickness of between 0.8 and 1.5 micrometers measured at a distance of 1 micrometer from the blade tip.

Abstract: Cutting members for razors are provided that have been subjected to a localized heat-treating process, e.g., application of laser energy. In some cases, the cutting members include a bent portion, and the localized heat-treating process is used to enhance ductility and thereby facilitate formation of the bent portion.

Abstract: The present invention relates to a process for forming a razor blade. The process includes the steps of: a) providing a substrate, b) forming a wedge-shaped sharpened edge on the substrate that has an included angle of less than thirty degrees and a tip radius of less than 1,000 angstroms, c) placing the substrate in a vacuum chamber, d) placing a first solid target in the vacuum chamber, e) providing a gas to be ionized in the vacuum chamber, and f) generating ions from the first solid target by applying a negative voltage to the first solid target in pulses, the ions forming a thin film coating on the wedge-shaped sharpened edge on the substrate.

Abstract: A novel application of the atomic layer deposition (ALD) process for producing a conformal coating on a razor blade is disclosed where a uniform, conformal, dense coating is deposited on an entire surface of a blade flank and at least a portion or an entire surface of a blade body. To improve the shaving ability of the coated blade edge (e.g., decrease the blade tip radius), the ALD-produced coating may be etched during, after, or both during and after, the ALD process.

Abstract: A razor blade that includes a substrate with a cutting edge, the substrate includes (a) a thin-film of a first material disposed thereon, the thin-film having a thickness less than 1 ?m; (b) a mixed nitride-thin-film interregion disposed at or adjacent a surface of the thin-film and a surface of the substrate; and (c) a nitride region disposed adjacent the mixed nitride-thin-film interregion.

Abstract: The invention relates to a cutting element (10), such as used in an electric shaver. The cutting element is made from stainless steel with a hardened surface layer (14) over at least part of its surface, and is characterized, in that the cutting end face (11) of the element comprises a, surface layer of hardened steel at least over its cutting edge (12), the rest of the end face comprising the stainless steel. The cutting element has self-sharpening and wear adjustable characteristics. The invention also relates to a method for producing the cutting element, and to an electric shaver comprising at least one cutting element according to the invention.

Abstract: A composite utility blade and method of making such a blade involves butt joining a high speed or tool steel wire to a front edge of an alloy steel backing strip. The wire defines a predetermined cross-sectional shape that substantially corresponds to the cross-sectional shape of the cutting edge of the blade. The wire is electron beam welded to the backing strip to form a composite strip defining a first metal portion formed by the alloy steel backing strip, a second metal portion formed by the high speed or tool steel wire, and a weld region joining the first and second metal portions. The composite strip is then annealed, and the annealed strip is straightened to eliminate any camber therein. The annealed composite strip is then hardened such that the first metal portion defines a first surface hardness and the second metal portion defines a second surface hardness greater than the first surface hardness.

Abstract: Colored razor blades are provided. Methods for manufacturing such blades are also provided, including methods involving depositing an oxide coating prior to heat treatment of the blade material and heat treating under conditions selected to enhance the color of the coating.

Abstract: Colored razor blades are provided. Methods for manufacturing such blades are also provided, including methods involving depositing an oxide coating prior to heat treatment of the blade material and heat treating under conditions selected to enhance the color of the coating.

Abstract: In a cutting edge of a razor blade, a non-nitrided layer containing Ti, Al, and Cr is formed on opposite surfaces of a base plate as a portion of a coating layer. A remaining layer containing Ti, Al, Cr, and N is formed on opposite surfaces of the non-nitrided layer as a portion of a nitrided layer of the coating layer. A surface layer containing Ti, Al, Cr, and N is formed on opposite surfaces of the remaining layer as a portion of the nitrided layer of the coating layer. A fluororesin layer is formed on opposite surfaces of the surface layer with a bonding layer containing Cr and Al in between. The coating layer including the non-nitrided layer and the nitrided layer further improves the cutting edge, enhances cutting performance of the cutting edge, and maintains the enhanced cutting performance to improve the durability of the cutting edge.

Abstract: A razor blade having a substrate with a cutting edge being defined by a sharpened tip. The substrate has a thickness of between about 1.3 and 1.6 micrometers measured at a distance of four micrometers from the blade tip, a thickness of between about 2.2 and 2.7 micrometers measured at a distance of eight micrometers from the blade tip, a thickness of between about 3.8 and 4.9 micrometers measured at a distance of sixteen micrometers from the blade tip, a ratio of thickness measured at four micrometers from the blade tip to the thickness measured at eight micrometers from the blade tip of at least 0.55 and a ratio of thickness measured at four micrometers from the blade tip to the thickness measured at sixteen micrometers from the blade tip of at least 0.30.

Abstract: A method of reconditioning a medical device may include removing a portion of the medical device, and attaching to the medical device a replacement piece formed from nickel carbide and sized, shaped, and positioned to replace the portion removed.

Abstract: A blade of ceramic material is treated to enhance the strength and sharpness of the cutting edge. In one embodiment, ceramic particles along at least one margin of an edge-forming face are fused, such as by a laser treatment. The edge margin can have a hard ceramic coating of a different ceramic material such as a nitride of chromium, zirconium, titanium, titanium carbon or boron. The hard ceramic coating can be used alone or in conjunction with the laser treatment. The invention includes the methods of treating the edge, both to form the hard ceramic coating and to fuse the particles by scanning with a laser, such as an ultraviolet laser.

Abstract: A sharpener blade is made of a steel body for sharpening a colored, graphite or cosmetic pencil. On the steel body is a chemically bonded, inorganic protective coating that contains at least one element selected from the group containing the metals of the main groups III and IV and the B-groups of the periodic system of elements, and oxides, ceramics, nitrides, carbides, silicides and borides of these. A sharpener blade of this type has permanent protection against corrosion, along with high sharpness and hardness levels. At the same time, it can be colored.

Abstract: Stabilized or partially stabilized zirconia paste may be screen printed onto hydrophilic plastic film in the form of a mesh. On firing, this becomes a very sharp foil for electric razors with excellent wear and flexibility characteristics. Stabilized or partially stabilized zirconia may also be screen printed onto a wettable plastic film then fired to produce low cost razor blades with an excellent edge. A curved razor blade incorporating an array of holes, each of which has a knife edge periphery, offers greater cutting power and control of the skin surface than a single or double edge.

Abstract: Supported blades for use in shaving systems are disclosed. The supported blades include a blade support having a surface that is coated with aluminum.

Abstract: A cutting member for a shaving razor includes an elongated blade portion that tapers to a cutting edge, an elongated base portion that is integral with the blade portion, and a bent portion, intermediate the blade portion and the base portion. In some implementations, at least part of the cutting member has a thickness of at least about 0.005 inch (0.127 millimeter).

Abstract: A blade of ceramic material is treated to enhance the strength and sharpness of the cutting edge. In one embodiment, ceramic particles along at least one margin of an edge-forming face are fused, such as by a laser treatment. The edge mardin can have a hard ceramic coating of a different ceramic material such as a nitride of chromium, zirconium, titanium, titanium carbon or boron. The hard ceramic coating can be used alone or in conjunction with the laser treatment. The invention includes the methods of treating the edge, both to form the hard ceramic coating and to fuse the particles by scanning with laser, such as an ultraviolet laser.

Abstract: A blade with improved sharpness and durability is disclosed. The blade includes a base plate having an edge and a coating layer for coating the edge. The coating layer is formed of a material handling metal, and a tip of the coating layer is sharpened. It is preferred that an angle (Ba) between two tapered surfaces be between 15 to 45 degrees.

Abstract: An electric rotary or reciprocating shaver including an inner cutter unit, with which inner cutter blades that make a sliding contact with the blade surface of an outer cutter, being provided with recesses that is filled with a synthetic resin. The outer cutter of an outer cutter unit that is used in combination with such an inner cutter unit can be formed also with a recess in the outside surface of the outer cutter with such an outside recess filled with a synthetic resin.

Abstract: Sharp-edged cutting tools and a method of manufacturing sharp-edged cutting tools wherein at least a portion of the sharp-edged cutting tool is formed from a bulk amorphous alloy material are provided.

Abstract: A composite utility blade and method of making such a blade involves butt joining a high speed or tool steel wire to a front edge of an alloy steel backing strip. The wire defines a predetermined cross-sectional shape that substantially corresponds to the cross-sectional shape of the cutting edge of the blade. The wire is electron beam welded to the backing strip to form a composite strip defining a first metal portion formed by the alloy steel backing strip, a second metal portion formed by the high speed or tool steel wire, and a weld region joining the first and second metal portions. The composite strip is then annealed, and the annealed strip is straightened to eliminate any camber therein. The annealed composite strip is then hardened such that the first metal portion defines a first surface hardness and the second metal portion defines a second surface hardness greater than the first surface hardness.

Abstract: The present invention is directed to a razor blade having a non-linear cutting edge and a method for making the razor blade. The razor blade comprises a substrate and a coating layer applied to at least one surface thereof. The coating layer is etched to define a plurality of substantially co-planar cutting edge patterns collectively forming a non-linear cutting edge on the razor blade. Each cutting edge pattern defines an exterior edge having a sharpness sufficient to cut hair. Preferably, a portion of the substrate is removed so that the exterior edges of the cutting edge patterns are offset from the substrate.

Abstract: A bonded layer protection structure of a wear resistant component, comprising a wear resistant component such as a cutting tool constructed by bonding a wear resistant member such as a cutting portion to a main body portion such as a base metal by an adhesive. In this case, a necessary part of an adhesive layer exposed portion in a bonded portion between the wear resistant member and the main body portion is covered with a filler or a covering material. In addition, in the wear resistant component such as the cutting tool, a necessary part of the adhesive layer exposed portion in the bonded portion between the wear resistant member and the main body portion is covered with a sticking member.

Abstract: An improved shearing blade module of an electric clipper comprises an upper blade and a lower blade; the lower blade is fixed, and the upper blade is comprised of a swaying member capable of swaying sideway in the housing of the electric clipper, such that the blades of the upper and lower blades define the shearing action; the lower blade has a metallic main body, and a hard vacuum coated film is disposed on the surface of said main body; said upper blade has a main body with both volume and area smaller than those of the lower blade, and said main body is made of ceramics. Combining the excellent properties of the ceramic material and the hard multiplayer film, the blade module enhances the heat resistance, wear resistance, and sharpness of the blade sections of the upper and lower blades.

Abstract: Provided is a razor blade material which has excellent high hardness, high strength and high corrosion resistance. The material is made of an Fe-base alloy containing, by mass %, not less than 0.5% carbon, 9.0 to 14.0% Cr and from more than zero to 8.0% Mo, wherein precipitates, which can be observed at an optional cross section of the razor blade material, have a diameter of less than 0.1 m. The alloy has preferably a chemical composition of 0.5 to 5.0% carbon, 9.0 to 14.0% Cr and 0.5 to 8.0% Mo, 0.5 to 8.0% of B+Si, and the balance of Fe and unavoidable impurities. Preferably, the alloy has a metal structure, not less than 30 volume % of which is amorphous. The material has a thickness of 30 to 100 &mgr;m. The razor blade is preferably coated with polytetrafluoroethylene (PTFE).

Abstract: A razor blade including a substrate with a cutting edge defined by a sharpened tip and adjacent facets, a layer of hard coating on the cutting edge, an overcoat layer of a chromium containing material on the layer of hard carbon coating, and an outer layer of polytetrafluoroethylene coating over the overcoat layer.

Abstract: A razor blade including a substrate with a cutting edge defined by a sharpened tip and adjacent facets, a layer of hard coating on the cutting edge, an overcoat layer of a chromium containing material on the layer of hard carbon coating, and an outer layer of polytetrafluoroethylene coating over the overcoat layer. Also disclosed is a method of making a razor blade including providing a substrate with a cutting edge defined by a sharpened tip and adjacent facets, and applying an aqueous solution including polytetrafluoroethylene coating over the sharpened tip to result in an outer layer, the polytetrafluoroethylene having a molecular weight of about 45,000.

Abstract: A razor blade including a substrate with a cutting edge defined by a sharpened tip and adjacent facets, a layer of hard coating on the cutting edge, an overcoat layer of a chromium containing material on the layer of hard carbon coating, and an outer layer of polytetrafluoroethylene coating over the overcoat layer. Also disclosed is a method of making a razor blade including providing a substrate with a cutting edge defined by a sharpened tip and adjacent facets, and applying an aqueous solution including polytetrafluoroethylene coating over the sharpened tip to result in an outer layer, the polytetrafluoroethylene having a molecular weight of about 45,000.

Abstract: A cutting implement using a multi-element mineral to increase the sharpness and durability while also providing therapeutic effects to individuals coming into physical contact with the cutting implement. When used in hairdressing razors and scissors, the anions in the multi-element mineral should produce a mineralizing effect in the individual whose hair is being cut that activates proteins and promotes healthy hair and skin.

Abstract: A coated cemented carbide cutting tool member having excellent ability to prevent breakage and chipping around its cutting edge, exhibits high wear resistance in severe cutting operations comprises a hard sintered substrate and a hard coating layer deposited on the surface of said substrate, the hard coating layer comprises an alternated multi-layer structure having a total thickness of between 0.5 to 20 &mgr;m and comprising the first thin layer of titanium compounds and the second thin layer of hard oxide materials whose individual thickness is between 0.01 to 0.3 &mgr;m.

Abstract: Provided is a razor blade material has excellent high hardness, high strength and high corrosion resistance. The material is made of an Fe-base alloy containing, by mass %, 0.5 to 5.0% carbon, 9.0 to 14.0% Cr and 0.5 to 8.0% Mo. The material includes precipitates which can be observed at an optional sectional surface of the razor blade material and each of which has a diameter of less than 0.1 &mgr;m. The alloy has preferably a chemical composition of 0.5 to 5.0% carbon, 9.0 to 14.0% Cr and 0.5 to 8.0% Mo, 0.5 to 8.0% of B+Si, and the balance of Fe and unavoidable impurities. Preferably, the alloy material has a metal structure, not less than 30 volume % of which is amorphous. The material has a thickness of 30 to 100 &mgr;m. The material is preferably coated with polytetrafluoroethylene (PTFE).