Including Metallurgical Characteristic Patents (Class 30/346.54)
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Patent number: 12246389Abstract: A method for manufacturing a steel joined body having a plurality of steels joined together, the method comprising: disposing a carbonaceous material on at least one joining surface of steels to be joined together; overlapping joining surfaces of the steels to be joined together having the carbonaceous material interposed between the joining surfaces; and heating the steels having the joining surfaces overlapped at a maximum temperature of 1150° C. or higher and 1500° C. or lower, the carbonaceous material being disposed to generate a liquid phase on the joining surfaces at the maximum temperature, the carbon concentration in a joint interface after high frequency induction heating was adjusted to 0.20 mass % or higher and 2.10 mass % or lower by controlling a heating and holding time at the maximum temperature.Type: GrantFiled: February 12, 2024Date of Patent: March 11, 2025Assignee: Neturen Co., Ltd.Inventors: Takuya Suzuki, Masahiro Tsukahara, Osamu Idohara, Setsuo Takaki
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Patent number: 12194647Abstract: A reciprocating razor blade cartridge having fixed blade and fixed blade support, fixed blade is flexible metal sheet, fixed blade support is basin-shaped and supported by basin opening edge, all sides of fixed blade bent downwards and wrapped on outside of basin wall around fixed blade support and make top surface of fixed blade and side surface close to top surface smoothly transition, inner cutting cavity formed between fixed blade and fixed blade support, fixed blade includes hair inlet holes allow body hair enter inner cutting cavity, inner cutting cavity below fixed blade includes movable blade can reciprocate back and forth relative to fixed blade and cut off body hair, movable blade has cutting teeth for cutting body hair corresponding to hair inlet holes, reciprocating razor blade cartridge includes transmission component passes through bottom of fixed blade support to connect movable blade with power device of electric razor.Type: GrantFiled: April 30, 2021Date of Patent: January 14, 2025Assignee: LITTLE STONE CERAMIC BLADE (ZHONGSHAN) COMPANY LTD.Inventor: Rangpan Wu
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Patent number: 12162174Abstract: A razor cartridge having a first blade proximal to a front of the cartridge and having one or more first coatings disposed thereon, a second blade proximal to a back of the cartridge, the second blade having one or more second coatings disposed thereon, wherein a thickness of at least one of the one or more first coatings disposed on the first blade is less than a thickness of at least one of the one or more second coatings disposed on the second blade.Type: GrantFiled: July 30, 2020Date of Patent: December 10, 2024Assignee: The Gillette Company LLCInventors: Kenneth James Skrobis, John Lawrence Maziarz, Joseph Allan DePuydt, William Owen Jolley
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Patent number: 12109718Abstract: A razor head includes a frame, elongated blades arranged on an inner side of the frame, and two bridge walls each extending between two points of the frame in an interior of the frame, the bridge walls each including projections arranged in an arrangement direction of the blades. Each of the blades is held between adjacent ones of the projections of the bridge walls. Each of the projections includes a first flat surface and a second flat surface. In each of the bridge walls, the first flat surface and the second flat surface are shifted from each other in a longitudinal direction of the blades so as not to overlap each other, and the first flat surfaces and the second flat surfaces are located on the same position as viewed in the arrangement direction. Each of the projections has a horizontal cross-sectional shape of a parallelogram.Type: GrantFiled: September 10, 2019Date of Patent: October 8, 2024Assignee: KAI R&D CENTER CO., LTD.Inventor: Kengo Hashimoto
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Patent number: 12090677Abstract: An apparatus for demonstrating at least a first shaving razor, having a first shaving surface with a first lubrication member, may include a first sheet of paper, a liquid composition, and a light source transmitting ultraviolet light onto the first sheet of paper. The liquid composition may include water and an ultraviolet dye. The apparatus may position the shaving razor to engage the first sheet of paper and to allow relative motion between the first lubrication member and the first sheet of paper such that the first lubrication member deposits the liquid composition onto the first sheet of paper.Type: GrantFiled: June 10, 2022Date of Patent: September 17, 2024Assignee: The Gillette Company LLCInventor: Joseph Lorenzo Whitmore, IV
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Patent number: 12011775Abstract: A steel joined body includes a plurality of steels joined together, the plurality of steels including a joint interface having a carbon concentration of 0.20 mass % or more and 2.10 mass % or less, and the steel joined body including a concentration gradient layer having a carbon concentration decreasing with distance from the joint interface.Type: GrantFiled: September 6, 2022Date of Patent: June 18, 2024Assignee: Neturen Co., Ltd.Inventors: Takuya Suzuki, Masahiro Tsukahara, Osamu Idohara, Setsuo Takaki
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Patent number: 11766797Abstract: A razor blade including a substrate with a coating joined to the substrate defining a coated blade. The coated blade including a cutting edge being defined by a blade tip having a tip radius of from 50 to 350 angstroms. The coated blade having a pair of first facets extending from the blade tip and a pair of second facets extending from the respective first facets, a facet angle from 90° to 135°, a facet width from 0.38 micrometers to 0.65 micrometers a wedge angle from 5° to 30°, and a thickness of between 0.8 and 1.5 micrometers measured at a distance of 1 micrometer from the blade tip.Type: GrantFiled: December 30, 2019Date of Patent: September 26, 2023Assignee: The Gillette Company LLCInventors: Kenneth James Skrobis, Jeffrey Stuart Parker, Bin Shen, Matthew Robert Stone, John Joseph Nisby, Jason Scott Slattery, Yongqing Ju
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Patent number: 11472053Abstract: The present disclosure provides a razor blade coating by a physical vapor deposition method through performing a deposition with a single composite target composed of dissimilar materials with their area ratio defined to be varied in the single composite target in the direction of transferring the razor blade subject to the deposition, thereby forming a single layer in which the composition ratio of the dissimilar materials gradually changes in the thickness direction of the coating layer to improve the durability of the razor blade coating layer.Type: GrantFiled: May 21, 2020Date of Patent: October 18, 2022Assignee: DORCO CO., LTD.Inventors: Min Joo Park, Sung Hoon Oh, Seong Won Jeong
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Patent number: 10703867Abstract: Irradiated material solids are thermally treated using a heat transfer liquid to improve the physical, chemical, mechanical and/or biochemical properties of the irradiated material solids.Type: GrantFiled: June 10, 2016Date of Patent: July 7, 2020Assignee: E-Beam Services, Inc.Inventors: Paul R. Minbiole, Daniel F. Yasenchak
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Patent number: 10435795Abstract: A method of manufacturing an edged tool on surfaces of which rusting and coloration hardly occur is provided. This method includes a plasma step which includes placing a metallic base having processed surfaces obtained by processing in a vacuum chamber, generating plasma in the vacuum chamber, and subjecting the metallic base to plasma treatment at a temperature of the metallic base adjusted to 280 to 325° C. to sharpen the processed surfaces to thereby obtain an edged tool precursor, and an oxidation step which includes reducing an internal temperature of the vacuum chamber to a specific temperature ranging from 100 to 225° C. after completion of generation of the plasma, and introducing an oxygen-containing gas into the vacuum chamber to form an oxide film on surfaces of the edged tool precursor.Type: GrantFiled: November 13, 2017Date of Patent: October 8, 2019Assignee: SHINMAYWA INDUSTRIES, LTD.Inventors: Takayuki Tsuchiya, Alexey Remnev
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Patent number: 10413962Abstract: A method for making a bent razor blade is disclosed. The method includes: providing an elongated strip of stainless steel that can be 0.076 mm thick; hardening the strip; providing a cutting edge along an edge of the strip and providing coating(s) on the cutting edge. The stainless steel has a carbon content less than 0.60% and preferably between 0.45% and 0.55% by weight. The strip is separated lengthwise into discrete razor blades. The bent portion of the razor blade is then formed using a swivel bending process.Type: GrantFiled: May 15, 2018Date of Patent: September 17, 2019Assignee: Edgewell Personal Care Brands, LLCInventors: Henryk Bykowski, Stephan Fischer, Jochen Thoene
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Patent number: 9440282Abstract: A method of manufacturing a razor head component that includes the steps of: providing a strip of material elongated along a first direction, the strip having first and second edges parallel with the first direction; having a first portion that includes a first edge, a second portion having a second edge, and an intermediate portion intermediate the first and second portions; bending the intermediate portion of a part of the strip about a bending axis parallel to the first direction; and fixing a razor blade onto the second portion of the part.Type: GrantFiled: December 19, 2008Date of Patent: September 13, 2016Assignee: BIC-VIOLEX SAInventors: Vasileios Ntavos, Georgios Koulourias
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Patent number: 9327416Abstract: A novel application of the atomic layer deposition (ALD) process for producing a conformal coating on a razor blade is disclosed where a uniform, conformal, dense coating is deposited on an entire surface of a blade flank and at least a portion or an entire surface of a blade body. To improve the shaving ability of the coated blade edge (e.g., decrease the blade tip radius), the ALD-produced coating may be etched during, after, or both during and after, the ALD process.Type: GrantFiled: July 17, 2009Date of Patent: May 3, 2016Assignee: The Gillette CompanyInventors: John Madeira, Neville Sonnenberg
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Patent number: 8904650Abstract: The present invention relates to a cutting tool, in particular in the form of a razor blade, a scalpel, a knife, a machine knife, scissors etc., which has a synthetic diamond layer with a cutting edge. The diamond layer thereby consists of fine-crystalline diamond.Type: GrantFiled: February 29, 2012Date of Patent: December 9, 2014Assignee: GFD Gesellschaft für Diamantprodukte mbHInventors: André Flöter, Stefan Strobel, Peter Gluche
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Publication number: 20140230252Abstract: An integrally formed rigid razor blade having a body with a cutting edge portion extending about a cutting edge portion plane, and having a cutting edge at one end, a base portion extending along a base portion plane, a bent portion intermediate the cutting edge portion and the base portion. The body is made of martensitic stainless steel that includes mainly iron and between 0.62% and 0.75% of carbon in weight.Type: ApplicationFiled: October 8, 2012Publication date: August 21, 2014Inventors: Vasileios Davos, Vassilis Papachristos, Dimitrios Efthimiadis, Panagiotis Zafiropoulos, Nikolaos Skounakis, Ioannis Komianos, Michalis Karoussis, Anastasios Papageorgiou
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Patent number: 8806762Abstract: The invention relates to a cutting element (10), such as used in an electric shaver. The cutting element is made from stainless steel with a hardened surface layer (14) over at least part of its surface, and is characterized, in that the cutting end face (11) of the element comprises a, surface layer of hardened steel at least over its cutting edge (12), the rest of the end face comprising the stainless steel. The cutting element has self-sharpening and wear adjustable characteristics. The invention also relates to a method for producing the cutting element, and to an electric shaver comprising at least one cutting element according to the invention.Type: GrantFiled: April 16, 2008Date of Patent: August 19, 2014Assignee: Koninklijke Philips N.V.Inventor: Hubert Sjoerd Blaauw
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Patent number: 8776382Abstract: A cutting instrument has a cutting blade portion formed with a skin made of an electrode material or a reaction product of the electrode material, the electrode material having been molten by pulse discharges induced between the cutting blade portion and an electrode in a machining liquid or gas, having as the electrode one of a mold molded from powder of a kind or powder of a mixture of kinds out of a metal or metals, a metal compound or metal compounds, and a ceramic or ceramics, and a heat-treated mold being the mold as heat-treated.Type: GrantFiled: October 2, 2008Date of Patent: July 15, 2014Assignee: IHI CorporationInventors: Hiroyuki Ochiai, Mitsutoshi Watanabe, Takashi Furukawa, Hiroki Yoshizawa, Yukihiro Shimoda, Sadao Doi
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Patent number: 8769833Abstract: A utility knife blade includes a portion made of a first material; and an elongated portion made of a second material, the second material being harder than the first material and coated on the first material by melting a powder of the second material on the first material, the elongated portion forming the tip of the blade, wherein the second material includes tungsten carbide particles embedded in a soft binder, and wherein the size of at least 90% of the tungsten carbide particles is lower than about 5 micrometers.Type: GrantFiled: September 10, 2010Date of Patent: July 8, 2014Assignee: Stanley Black & Decker, Inc.Inventor: Peter Geoffrey Culf
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Patent number: 8752300Abstract: A cutting member for a shaving razor includes an elongated blade portion that tapers to a cutting edge, an elongated base portion that is integral with the blade portion, and a bent portion, intermediate the blade portion and the base portion. In some implementations, at least part of the cutting member has a thickness of at least about 0.005 inch (0.127 millimeter).Type: GrantFiled: June 14, 2013Date of Patent: June 17, 2014Assignee: The Gillette CompanyInventors: William Scott Masek, Matthew Joseph Guay, Michael J. Bond, Joseph Allan DePuydt, Ming Laura Xu
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Publication number: 20140041234Abstract: Cutting members for razors are provided that have a blade portion and a base portion, the blade portion having a cutting edge region terminated at a free end thereof and an opposing non-cutting edge region, the blade portion being bent relative to the base portion in a bent portion spaced from the cutting edge region and adjacent to the non-cutting edge region, wherein the bent portion extends about 108 degrees to about 115 degrees from the base portion, the bent portion having a radius of about 0.30 mm to about 0.45 mm, at least part of the cutting member having a hardness of about hardness of about 540 HV to about 750 HV, and a thickness of the bent portion is less than the average thickness of the cutting member.Type: ApplicationFiled: October 22, 2013Publication date: February 13, 2014Applicant: The Gillette CompanyInventors: William Scott Masek, John Lawrence Maziarz, Joseph Allan DePuydt, Ming Laura Xu, Craig Stephen Vickery
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Patent number: 8621757Abstract: In a cutting edge of a razor blade, a non-nitrided layer containing Ti, Al, and Cr formed on opposite surfaces of a base plate as a portion of a coating layer. A remaining layer containing Ti, Al, Cr, and N formed on opposite surfaces of the non-nitrided layer as a portion of a nitrided layer of the coating layer. A surface layer containing Ti, Al, Cr, and N formed on opposite surfaces of the remaining layer as a portion of the nitrided layer of the coating layer. A fluororesin layer formed on opposite surfaces of the surface layer with a bonding layer containing Cr and Al in between. The coating layer further improves the cutting edge, enhances cutting performance of the cutting edge, and maintains the enhanced cutting performance to improve the durability of the cutting edge.Type: GrantFiled: March 27, 2008Date of Patent: January 7, 2014Assignee: Kai R&D Center Co., Ltd.Inventors: Koichiro Akari, Hiroshi Ohtsubo
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Patent number: 8522645Abstract: In a vacuum chamber, the edge of each blade group is subjected to an ion beam treatment under predetermined conditions using a plasma ion gun and argon as a medium, and is subjected to a plasma ion implantation of nitrogen plasma under predetermined conditions using a plasma ion implantation gun. As a result, it is possible to provide a blade member having an edge of a cutting quality enhanced by increasing the sharpness, a blade member having an edge of a rigidity enhanced by increasing the hardness, and a working apparatus capable of working those edges efficiently.Type: GrantFiled: December 24, 2008Date of Patent: September 3, 2013Assignees: Nagata Seiki Co., Ltd., Kai R&D Center Co., Ltd.Inventors: Kensuke Uemura, Hiroshi Ohtsubo
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Patent number: 8499462Abstract: A cutting member for a shaving razor includes an elongated blade portion that tapers to a cutting edge, an elongated base portion that is integral with the blade portion, and a bent portion, intermediate the blade portion and the base portion. In some implementations, at least part of the cutting member has a thickness of at least about 0.005 inch (0.127 millimeter).Type: GrantFiled: April 10, 2006Date of Patent: August 6, 2013Assignee: The Gillette CompanyInventors: William Masek, Matthew J. Guay, Michael J. Bond, Joseph A. DePuydt, Ming Laura Xu
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Publication number: 20130014396Abstract: A razor blade including a substrate with a coating joined to the substrate defining a coated blade. The coated blade including a cutting edge being defined by a blade tip having a tip radius of from 50 to 350 angstroms. The coated blade having a pair of first facets extending from the blade tip and a pair of second facets extending from the respective first facets, a facet angle from 90° to 135°, a facet width from 0.38 micrometers to 0.65 micrometers a wedge angle from 5° to 30°, and a thickness of between 0.8 and 1.5 micrometers measured at a distance of 1 micrometer from the blade tip.Type: ApplicationFiled: March 14, 2012Publication date: January 17, 2013Inventors: Kenneth James Skrobis, Jeffrey Stuart Parker, Bin Shen, Matthew Robert Stone, John Joseph Nisby, Jason Scott Slattery, Yongqing Ju
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Publication number: 20130014395Abstract: A razor blade including a substrate with a coating joined to the substrate defining a coated blade. The coated blade including a cutting edge being defined by a blade tip having a tip radius of from 500 to 1500 angstroms. The coated blade having a thickness of between 0.3 and 0.5 micrometers measured at a distance of 0.25 micrometers from the blade tip, a thickness of between 0.4 and 0.65 micrometers measured at a distance of 0.5 micrometers from the blade tip, a thickness of between 0.61 and 0.71 micrometers measured at a distance of 1 micrometer from the blade tip, a thickness of between 0.96 and 1.16 micrometers measured at a distance of 2 micrometers from the blade tip, and a thickness of between 1.56 and 1.91 micrometers measured at a distance of 4 micrometers from the blade tip.Type: ApplicationFiled: March 14, 2012Publication date: January 17, 2013Inventors: Ashok Bakul Patel, Jeffrey Stuart Parker, Bin Shen, Kenneth James Skrobis, Matthew Robet Stone, John Joseph Nisby, Jason Scott Slattery, Yongqing Nu
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Publication number: 20110283550Abstract: Cutting members for razors are provided that have been subjected to a localized heat-treating process, e.g., application of laser energy. In some cases, the cutting members include a bent portion, and the localized heat-treating process is used to enhance ductility and thereby facilitate formation of the bent portion.Type: ApplicationFiled: August 3, 2011Publication date: November 24, 2011Inventors: William Masek, Robert Smith, John L. Maziarz, Joseph A. DePuydt, Ming Laura Xu, Craig Stephen Vickery
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Patent number: 7966909Abstract: The present invention relates to a process for forming a razor blade. The process includes the steps of: a) providing a substrate, b) forming a wedge-shaped sharpened edge on the substrate that has an included angle of less than thirty degrees and a tip radius of less than 1,000 angstroms, c) placing the substrate in a vacuum chamber, d) placing a first solid target in the vacuum chamber, e) providing a gas to be ionized in the vacuum chamber, and f) generating ions from the first solid target by applying a negative voltage to the first solid target in pulses, the ions forming a thin film coating on the wedge-shaped sharpened edge on the substrate.Type: GrantFiled: July 25, 2007Date of Patent: June 28, 2011Assignee: The Gillette CompanyInventors: John Madeira, Arutiun Papken Ehiasarian, Papken Ehiasar Hovsepian, Krassimir Grigorov Marchev, Neville Sonnenberg
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Publication number: 20110010950Abstract: A novel application of the atomic layer deposition (ALD) process for producing a conformal coating on a razor blade is disclosed where a uniform, conformal, dense coating is deposited on an entire surface of a blade flank and at least a portion or an entire surface of a blade body. To improve the shaving ability of the coated blade edge (e.g., decrease the blade tip radius), the ALD-produced coating may be etched during, after, or both during and after, the ALD process.Type: ApplicationFiled: July 17, 2009Publication date: January 20, 2011Inventors: John Madeira, Neville Sonnenberg
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Publication number: 20100287781Abstract: A razor blade that includes a substrate with a cutting edge, the substrate includes (a) a thin-film of a first material disposed thereon, the thin-film having a thickness less than 1 ?m; (b) a mixed nitride-thin-film interregion disposed at or adjacent a surface of the thin-film and a surface of the substrate; and (c) a nitride region disposed adjacent the mixed nitride-thin-film interregion.Type: ApplicationFiled: May 13, 2010Publication date: November 18, 2010Inventor: Kenneth James Skrobis
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Publication number: 20100139099Abstract: The invention relates to a cutting element (10), such as used in an electric shaver. The cutting element is made from stainless steel with a hardened surface layer (14) over at least part of its surface, and is characterized, in that the cutting end face (11) of the element comprises a, surface layer of hardened steel at least over its cutting edge (12), the rest of the end face comprising the stainless steel. The cutting element has self-sharpening and wear adjustable characteristics. The invention also relates to a method for producing the cutting element, and to an electric shaver comprising at least one cutting element according to the invention.Type: ApplicationFiled: April 16, 2008Publication date: June 10, 2010Applicant: KONINKLIJKE PHILIPS ELECTRONICS N.V.Inventor: Hubert Sjoerd Blaauw
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Patent number: 7712222Abstract: A composite utility blade and method of making such a blade involves butt joining a high speed or tool steel wire to a front edge of an alloy steel backing strip. The wire defines a predetermined cross-sectional shape that substantially corresponds to the cross-sectional shape of the cutting edge of the blade. The wire is electron beam welded to the backing strip to form a composite strip defining a first metal portion formed by the alloy steel backing strip, a second metal portion formed by the high speed or tool steel wire, and a weld region joining the first and second metal portions. The composite strip is then annealed, and the annealed strip is straightened to eliminate any camber therein. The annealed composite strip is then hardened such that the first metal portion defines a first surface hardness and the second metal portion defines a second surface hardness greater than the first surface hardness.Type: GrantFiled: March 4, 2004Date of Patent: May 11, 2010Assignee: Irwin Industrial Tool CompanyInventors: William B. Korb, Brian K. Douglas, Dayananda Sukadhare, Gary F. Scott
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Patent number: 7673541Abstract: Colored razor blades are provided. Methods for manufacturing such blades are also provided, including methods involving depositing an oxide coating prior to heat treatment of the blade material and heat treating under conditions selected to enhance the color of the coating.Type: GrantFiled: June 3, 2004Date of Patent: March 9, 2010Assignee: The Gillette CompanyInventors: Kenneth J. Skrobis, Alfred Porcaro, Ronald J. Swanson, Eric Liu
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Publication number: 20100043232Abstract: Colored razor blades are provided. Methods for manufacturing such blades are also provided, including methods involving depositing an oxide coating prior to heat treatment of the blade material and heat treating under conditions selected to enhance the color of the coating.Type: ApplicationFiled: November 5, 2009Publication date: February 25, 2010Inventors: Kenneth J. Skrobis, Alfred Porcaro, Ronald J. Swanson, Eric Liu
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Publication number: 20100024222Abstract: In a cutting edge of a razor blade, a non-nitrided layer containing Ti, Al, and Cr is formed on opposite surfaces of a base plate as a portion of a coating layer. A remaining layer containing Ti, Al, Cr, and N is formed on opposite surfaces of the non-nitrided layer as a portion of a nitrided layer of the coating layer. A surface layer containing Ti, Al, Cr, and N is formed on opposite surfaces of the remaining layer as a portion of the nitrided layer of the coating layer. A fluororesin layer is formed on opposite surfaces of the surface layer with a bonding layer containing Cr and Al in between. The coating layer including the non-nitrided layer and the nitrided layer further improves the cutting edge, enhances cutting performance of the cutting edge, and maintains the enhanced cutting performance to improve the durability of the cutting edge.Type: ApplicationFiled: March 27, 2008Publication date: February 4, 2010Inventors: Koichiro Akari, Hiroshi Ohtsubo
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Publication number: 20100011595Abstract: A razor blade having a substrate with a cutting edge being defined by a sharpened tip. The substrate has a thickness of between about 1.3 and 1.6 micrometers measured at a distance of four micrometers from the blade tip, a thickness of between about 2.2 and 2.7 micrometers measured at a distance of eight micrometers from the blade tip, a thickness of between about 3.8 and 4.9 micrometers measured at a distance of sixteen micrometers from the blade tip, a ratio of thickness measured at four micrometers from the blade tip to the thickness measured at eight micrometers from the blade tip of at least 0.55 and a ratio of thickness measured at four micrometers from the blade tip to the thickness measured at sixteen micrometers from the blade tip of at least 0.30.Type: ApplicationFiled: July 16, 2008Publication date: January 21, 2010Inventors: Oliver H. Claus, Joseph Allan DePuydt, Steve S. Hahn, Yongqing Ju, John Madeira, Krassimir Grigorov Marchev, Kenneth James Skrobis, Neville Sonnenberg, Charles Samuel White
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Patent number: 7614938Abstract: A method of reconditioning a medical device may include removing a portion of the medical device, and attaching to the medical device a replacement piece formed from nickel carbide and sized, shaped, and positioned to replace the portion removed.Type: GrantFiled: February 22, 2006Date of Patent: November 10, 2009Inventors: John C. Pappas, III, Paul N. Pappas
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Patent number: 7587829Abstract: A blade of ceramic material is treated to enhance the strength and sharpness of the cutting edge. In one embodiment, ceramic particles along at least one margin of an edge-forming face are fused, such as by a laser treatment. The edge margin can have a hard ceramic coating of a different ceramic material such as a nitride of chromium, zirconium, titanium, titanium carbon or boron. The hard ceramic coating can be used alone or in conjunction with the laser treatment. The invention includes the methods of treating the edge, both to form the hard ceramic coating and to fuse the particles by scanning with a laser, such as an ultraviolet laser.Type: GrantFiled: November 28, 2006Date of Patent: September 15, 2009Assignee: Lazorblades, Inc.Inventors: Rodney L. King, Theodore C. Crawford
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Publication number: 20080178476Abstract: A sharpener blade is made of a steel body for sharpening a colored, graphite or cosmetic pencil. On the steel body is a chemically bonded, inorganic protective coating that contains at least one element selected from the group containing the metals of the main groups III and IV and the B-groups of the periodic system of elements, and oxides, ceramics, nitrides, carbides, silicides and borides of these. A sharpener blade of this type has permanent protection against corrosion, along with high sharpness and hardness levels. At the same time, it can be colored.Type: ApplicationFiled: January 24, 2008Publication date: July 31, 2008Applicant: KUM LIMITEDInventor: Fritz Luttgens
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Patent number: 7357052Abstract: Stabilized or partially stabilized zirconia paste may be screen printed onto hydrophilic plastic film in the form of a mesh. On firing, this becomes a very sharp foil for electric razors with excellent wear and flexibility characteristics. Stabilized or partially stabilized zirconia may also be screen printed onto a wettable plastic film then fired to produce low cost razor blades with an excellent edge. A curved razor blade incorporating an array of holes, each of which has a knife edge periphery, offers greater cutting power and control of the skin surface than a single or double edge.Type: GrantFiled: October 1, 2003Date of Patent: April 15, 2008Assignee: Eveready Battery Company, Inc.Inventor: William Anthony Denne
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Publication number: 20080066315Abstract: Supported blades for use in shaving systems are disclosed. The supported blades include a blade support having a surface that is coated with aluminum.Type: ApplicationFiled: September 15, 2006Publication date: March 20, 2008Inventor: Ming Laura Xu
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Publication number: 20070234576Abstract: A cutting member for a shaving razor includes an elongated blade portion that tapers to a cutting edge, an elongated base portion that is integral with the blade portion, and a bent portion, intermediate the blade portion and the base portion. In some implementations, at least part of the cutting member has a thickness of at least about 0.005 inch (0.127 millimeter).Type: ApplicationFiled: April 10, 2006Publication date: October 11, 2007Inventors: William Masek, Matthew J. Guay, Michael J. Bond, Joseph A. DePuydt, Ming Laura Xu
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Patent number: 7140113Abstract: A blade of ceramic material is treated to enhance the strength and sharpness of the cutting edge. In one embodiment, ceramic particles along at least one margin of an edge-forming face are fused, such as by a laser treatment. The edge mardin can have a hard ceramic coating of a different ceramic material such as a nitride of chromium, zirconium, titanium, titanium carbon or boron. The hard ceramic coating can be used alone or in conjunction with the laser treatment. The invention includes the methods of treating the edge, both to form the hard ceramic coating and to fuse the particles by scanning with laser, such as an ultraviolet laser.Type: GrantFiled: April 17, 2002Date of Patent: November 28, 2006Assignee: LazorBlades, Inc.Inventors: Rodney L. King, Theodore C. Crawford
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Patent number: 7060367Abstract: A blade with improved sharpness and durability is disclosed. The blade includes a base plate having an edge and a coating layer for coating the edge. The coating layer is formed of a material handling metal, and a tip of the coating layer is sharpened. It is preferred that an angle (Ba) between two tapered surfaces be between 15 to 45 degrees.Type: GrantFiled: June 4, 2001Date of Patent: June 13, 2006Assignee: Kai R&D Center Co., Ltd.Inventors: Katsuaki Yamada, Hiroshi Ohtsubo, Hiroyuki Tashita
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Patent number: 7003886Abstract: An electric rotary or reciprocating shaver including an inner cutter unit, with which inner cutter blades that make a sliding contact with the blade surface of an outer cutter, being provided with recesses that is filled with a synthetic resin. The outer cutter of an outer cutter unit that is used in combination with such an inner cutter unit can be formed also with a recess in the outside surface of the outer cutter with such an outside recess filled with a synthetic resin.Type: GrantFiled: April 18, 2003Date of Patent: February 28, 2006Assignee: Izumi Products CompanyInventor: Masaki Okabe
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Patent number: 6887586Abstract: Sharp-edged cutting tools and a method of manufacturing sharp-edged cutting tools wherein at least a portion of the sharp-edged cutting tool is formed from a bulk amorphous alloy material are provided.Type: GrantFiled: March 7, 2002Date of Patent: May 3, 2005Assignee: Liquidmetal TechnologiesInventors: Atakan Peker, Scott Wiggins
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Publication number: 20040244539Abstract: A composite utility blade and method of making such a blade involves butt joining a high speed or tool steel wire to a front edge of an alloy steel backing strip. The wire defines a predetermined cross-sectional shape that substantially corresponds to the cross-sectional shape of the cutting edge of the blade. The wire is electron beam welded to the backing strip to form a composite strip defining a first metal portion formed by the alloy steel backing strip, a second metal portion formed by the high speed or tool steel wire, and a weld region joining the first and second metal portions. The composite strip is then annealed, and the annealed strip is straightened to eliminate any camber therein. The annealed composite strip is then hardened such that the first metal portion defines a first surface hardness and the second metal portion defines a second surface hardness greater than the first surface hardness.Type: ApplicationFiled: March 4, 2004Publication date: December 9, 2004Inventors: William B. Korb, Brian K. Douglas, Dayananda Sukadhare, Gary F. Scott
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Publication number: 20040226176Abstract: The present invention is directed to a razor blade having a non-linear cutting edge and a method for making the razor blade. The razor blade comprises a substrate and a coating layer applied to at least one surface thereof. The coating layer is etched to define a plurality of substantially co-planar cutting edge patterns collectively forming a non-linear cutting edge on the razor blade. Each cutting edge pattern defines an exterior edge having a sharpness sufficient to cut hair. Preferably, a portion of the substrate is removed so that the exterior edges of the cutting edge patterns are offset from the substrate.Type: ApplicationFiled: March 31, 2004Publication date: November 18, 2004Inventor: Dennis J. Peterlin
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Patent number: 6817103Abstract: A bonded layer protection structure of a wear resistant component, comprising a wear resistant component such as a cutting tool constructed by bonding a wear resistant member such as a cutting portion to a main body portion such as a base metal by an adhesive. In this case, a necessary part of an adhesive layer exposed portion in a bonded portion between the wear resistant member and the main body portion is covered with a filler or a covering material. In addition, in the wear resistant component such as the cutting tool, a necessary part of the adhesive layer exposed portion in the bonded portion between the wear resistant member and the main body portion is covered with a sticking member.Type: GrantFiled: March 26, 2002Date of Patent: November 16, 2004Assignee: Kanefusa Kabushiki KaishaInventors: Norio Ogura, Hisayasu Watanabe, Takema Isogaya
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Publication number: 20040200077Abstract: An improved shearing blade module of an electric clipper comprises an upper blade and a lower blade; the lower blade is fixed, and the upper blade is comprised of a swaying member capable of swaying sideway in the housing of the electric clipper, such that the blades of the upper and lower blades define the shearing action; the lower blade has a metallic main body, and a hard vacuum coated film is disposed on the surface of said main body; said upper blade has a main body with both volume and area smaller than those of the lower blade, and said main body is made of ceramics. Combining the excellent properties of the ceramic material and the hard multiplayer film, the blade module enhances the heat resistance, wear resistance, and sharpness of the blade sections of the upper and lower blades.Type: ApplicationFiled: April 14, 2003Publication date: October 14, 2004Inventors: Shu-Sian Liao, Hung-Chang Liao
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Patent number: 6763593Abstract: Provided is a razor blade material which has excellent high hardness, high strength and high corrosion resistance. The material is made of an Fe-base alloy containing, by mass %, not less than 0.5% carbon, 9.0 to 14.0% Cr and from more than zero to 8.0% Mo, wherein precipitates, which can be observed at an optional cross section of the razor blade material, have a diameter of less than 0.1 m. The alloy has preferably a chemical composition of 0.5 to 5.0% carbon, 9.0 to 14.0% Cr and 0.5 to 8.0% Mo, 0.5 to 8.0% of B+Si, and the balance of Fe and unavoidable impurities. Preferably, the alloy has a metal structure, not less than 30 volume % of which is amorphous. The material has a thickness of 30 to 100 &mgr;m. The razor blade is preferably coated with polytetrafluoroethylene (PTFE).Type: GrantFiled: January 24, 2002Date of Patent: July 20, 2004Assignee: Hitachi Metals, Ltd.Inventors: Hideshi Nakatsu, Yasushi Tamura