Abstract: A razor blade having a substrate with a cutting edge being defined by a sharpened tip. The substrate has a thickness of greater than about 2.30 micrometers measured at a distance of four micrometers from the blade tip, a thickness of greater than about 4.26 micrometers measured at a distance of eight micrometers from the blade tip, and greater than about 7.93 micrometers measured at a distance of sixteen micrometers from the blade tip. A hard coating joined to the substrate has a thickness of 700 Angstroms to about 3500 Angstroms. An outer layer joined to a coated substrate is discontinuous. The outer layer may be produced from a dispersion comprising about 0.03 g/L or less of telomer or from about 0.5 % solids or less of telomer by weight of composition. The novel razor blade cuts at less than 100 % cutting efficiency using a single fiber cutting efficiency measure.

Abstract: A utility knife blade includes a portion made of a first material; and an elongated portion made of a second material, the second material being harder than the first material and coated on the first material by melting a powder of the second material on the first material, the elongated portion forming the tip of the blade, wherein the second material includes tungsten carbide particles embedded in a soft binder, and wherein the size of at least 90% of the tungsten carbide particles is lower than about 5 micrometers.

Abstract: Razors are described herein. In some instances the razors include a safety razor blade unit that includes a guard, a cap, and at least two blades with parallel sharpened edges located between the guard and cap. A first blade defines a blade edge nearer the guard and a second blade defines a blade edge nearer the cap. The first blade has a cutter force greater than the cutter force of the second blade. In some instances the razors provide a comfortable shave having improved closeness.

Abstract: An electric shaver 1 includes: outer blades 8 having blade holes 50 defined by bars; and inner blades 13 which is provided inside of the outer blades 8 and moved relative to the outer blades 8 to cut body hair 71 inserted into the blade holes 50. A first bar 43 in which a skin contact surface 43a coming into contact with skin 70 is positioned on the inner blade 13 side of a skin contact surface 45j of a hair raising bar 45 is provided adjacent to and forward of the hair raising bar 45.

Abstract: The invention comprises cutting blades useful for cutting tape in packaging processes and cutting assemblies or bag sealing assemblies using the blades. Generally, the blades comprise a support and a plurality of teeth attached to the support wherein a first set of a plurality of the teeth defining a flat tip are positioned on the support between a second set of a plurality of the teeth defining a sharp tip and a third set of a plurality of the teeth defining a sharp tip.

Abstract: A razor cartridge is provided that includes a frame, at least four razor blades, a guard that includes a contact surface, and a cap that includes a contact surface. The razor blades are supported by the frame. The guard is disposed forward of the razor blades and the cap is disposed aft of the razor blades. The razor blades are arranged so that the cutting edge of each razor blade is adjacent a plane that tangentially intersects the contact surfaces of the guard and the cap. As a result, each stroke of the razor exposes the surface being shaved to at least four razor blade cutting edges in succession. A unitary razor assembly that includes a head characterized in the same manner as the above-described cartridge is also provided.

Abstract: The present invention generally relates to blades for utility knives, craft knives, box cutters, and other cutting tools. Specifically, this invention relates to cutting blades manufactured from ceramics.

Abstract: In a vacuum chamber, the edge of each blade group is subjected to an ion beam treatment under predetermined conditions using a plasma ion gun and argon as a medium, and is subjected to a plasma ion implantation of nitrogen plasma under predetermined conditions using a plasma ion implantation gun. As a result, it is possible to provide a blade member having an edge of a cutting quality enhanced by increasing the sharpness, a blade member having an edge of a rigidity enhanced by increasing the hardness, and a working apparatus capable of working those edges efficiently.

Abstract: A cutting member for a shaving razor includes an elongated blade portion that tapers to a cutting edge, an elongated base portion that is integral with the blade portion, and a bent portion, intermediate the blade portion and the base portion. In some implementations, at least part of the cutting member has a thickness of at least about 0.005 inch (0.127 millimeter).

Abstract: The present invention relates to methods and apparatus for self-sharpening micro surgical blades, knives and assemblies including those having a cutting edge that is less than 500 angstroms thick where the cutting edge is an exposed section of a thin planar layer or region that is supported on one or both sides by a material having a higher wear rate.

Abstract: Cutting members for razors are provided that have a blade portion and a base portion, the blade portion having a cutting edge region terminated at a free end thereof and an opposing non-cutting edge region, the blade portion being bent relative to the base portion in a bent portion spaced from the cutting edge region and adjacent to the non-cutting edge region, wherein the bent portion extends about 108 degrees to about 115 degrees from the base portion, the bent portion having a radius of about 0.30 mm to about 0.45 mm, at least part of the cutting member having a hardness of about hardness of about 540 HV to about 750 HV, and a thickness of the bent portion is less than the average thickness of the cutting member.

Abstract: A razor blade including a substrate with a coating joined to the substrate defining a coated blade. The coated blade including a cutting edge being defined by a blade tip having a tip radius of from 50 to 350 angstroms. The coated blade having a pair of first facets extending from the blade tip and a pair of second facets extending from the respective first facets, a facet angle from 90° to 135°, a facet width from 0.38 micrometers to 0.65 micrometers a wedge angle from 5° to 30°, and a thickness of between 0.8 and 1.5 micrometers measured at a distance of 1 micrometer from the blade tip.

Abstract: A razor blade including a substrate with a coating joined to the substrate defining a coated blade. The coated blade including a cutting edge being defined by a blade tip having a tip radius of from 500 to 1500 angstroms. The coated blade having a thickness of between 0.3 and 0.5 micrometers measured at a distance of 0.25 micrometers from the blade tip, a thickness of between 0.4 and 0.65 micrometers measured at a distance of 0.5 micrometers from the blade tip, a thickness of between 0.61 and 0.71 micrometers measured at a distance of 1 micrometer from the blade tip, a thickness of between 0.96 and 1.16 micrometers measured at a distance of 2 micrometers from the blade tip, and a thickness of between 1.56 and 1.91 micrometers measured at a distance of 4 micrometers from the blade tip.

Abstract: Shaving apparatus with cutting members which are movable relative to one another and are each provided with a row of substantially V-shaped teeth having edges, a cutting opening between each pair of cooperating teeth for catching hairs, said cutting opening having a shearing angle between 1° and 30°, wherein the cutting openings are not completely closed during operation of the shaving apparatus.

Abstract: A utility blade for use with conventional retractable and fixed blade utility knives comprising a blade body having a generally trapezoidal configuration defined by a cutting edge, an opposite back edge, a pair of opposing side edges and a pair of cutting points defined by the points of intersection between the side edges and the cutting edge. The blade further defines a pair of score lines, each proximate to one of the side edges. The score lines enable the user to remove a dulled or damaged cutting point, which in turn provides the user with two additional cutting points defined by the points of intersection between the score lines and the cutting edge. Further, the blade is configured with one or more notches strategically located on the back edge of the blade, such that each cutting point can extend from the utility knife at approximately the same distance.

Abstract: A surgical knife blade for forming an incision in bodily tissue including a body having a cutting edge terminating at a distal tip, the cutting edge including opposing cutting edge segments extending distally to meet at the tip, the cutting edge being configured by blending a first and second radii. The first radius is concave and the second radius is convex, the first and second radii meet at a juncture which forms a smooth tangential connection, whereby the blended radii form a hollow design and wherein when the body is moved in a cutting direction transverse to the tissue to cause the tip to enter the tissue, less force is required to penetrate the bodily tissue and greater control is provided.

Abstract: Cutting members for razors are provided that have been subjected to a localized heat-treating process, e.g., application of laser energy. In some cases, the cutting members include a bent portion, and the localized heat-treating process is used to enhance ductility and thereby facilitate formation of the bent portion.

Abstract: The present invention relates to a unitary razor blade and to a shaving razor using the same, and more particularly, to a razor blade which is shaped into a geometrical structure so as to achieve the maximized strength thereof. The razor blade according to the present invention comprises: an edge portion having a curved cutting edge; a connection portion which extends from the edge portion and which is formed into a curve; and a support portion extending from the edge portion to support the edge portion and the connection portion, where the edge portion, the connection portion and the support portion are combined into a single body.

Abstract: A utility blade for use with conventional retractable and fixed blade utility knives comprising a blade body having a generally trapezoidal configuration defined by a cutting edge, an opposite back edge, a pair of opposing side edges and a pair of cutting points defined by the points of intersection between the side edges and the cutting edge. The blade further defines a pair of score lines, each proximate to one of the side edges. The score lines enable the user to remove a dulled or damaged cutting point, which in turn provides the user with two additional cutting points defined by the points of intersection between the score lines and the cutting edge. Further, the blade is configured with one or more notches strategically located on the back edge of the blade, such that each cutting point can extend from the utility knife at approximately the same distance.

Abstract: Razors are described herein. In some instances the razors include a safety razor blade unit comprising a guard, a cap, and at least two blades with parallel sharpened edges located between the guard and cap. A first blade defines a blade edge nearer the guard and a second blade defines a blade edge nearer the cap. The first blade has a cutter force greater than the cutter force of the second blade. In some instances the razors provide a comfortable shave having improved closeness.

Abstract: A method for making a razor blade having a bent portion is disclosed. The method includes: providing an elongated strip of stainless steel that can be 0.076 mm thick; hardening the strip; providing a cutting edge along an edge of the strip and providing coating(s) on the cutting edge. The stainless steel has a carbon content preferably between 0.45% and 0.55% by weight. The strip is separated lengthwise into discrete razor blades. The bent portion of the razor blade is then formed using a swivel bending process. When the razor blade is bent to define an included angle of 90 degrees between planar regions adjacent the bent portion and an inner surface having a radius about 0.3-0.35 mm, the outer surface of the bent portion is free from macro-cracks.

Abstract: A shaving blade unit comprising a shaving cartridge having a floatably secured shaving blade member wherein said cartridge comprises: a) a housing with a front wall, a rear wall, and opposing side walls extending between said front and rear walls; b) said shaving blade member having opposing ends with a shoulder at each end and wherein said shoulder rests along said side wall and wherein a cutting edge of said shaving blade member is facing a front surface of said housing; c) a resilient member disposed rearward of said shaving blade member and that is secured by a shaving blade member retainer; and wherein said resilient member provides a forward biasing force to said shaving blade member such that said contact between said shoulder and said side wall is at least maintained when said unit is removed from a skin surface during shaving.

Abstract: An ultrasonic blade includes a blade body and a cutting edge. The blade body is defined about a generally axial line. The cutting edge is on the blade body and is defined by the intersection of a first surface and a second surface. The first surface includes a first incident angle of about 0° to 35° from the axial line and a first curve of about 10° to 20° formed at the first incident angle. The second surface includes a second incident angle of about 0° to ?35° from the axial line and a second curve of about 10° to 20° formed at the second incident angle.

Abstract: Stabilized or partially stabilized zirconia paste may be screen printed onto hydrophilic plastic film in the form of a mesh. On firing, this becomes a very sharp foil for electric razors with excellent wear and flexibility characteristics. Stabilized or partially stabilized zirconia may also be screen printed onto a wettable plastic film then fired to produce low cost razor blades with an excellent edge. A curved razor blade incorporating an array of holes, each of which has a knife edge periphery, offers greater cutting power and control of the skin surface than a single or double edge.

Abstract: A razor cutter for hair using a blade having one or two accordion shaped cutting edges to allow a feathered cut of hair strands at different points when the cutting edge of the blade contacts hair. Each cutting edge is made up of a plurality of smaller edge sections in angled engagement. The cutting edges may also be angled diagonally to yield a cutting edge that is both accordion shaped, and has individual cutting edges which alternately angle toward and away from the center of the blade.

Abstract: Cutting members for razors are provided that have been subjected to a localized heat-treating process, e.g., application of laser energy. In some cases, the cutting members include a bent portion, and the localized heat-treating process is used to enhance ductility and thereby facilitate formation of the bent portion.

Abstract: A blade with improved sharpness and durability is disclosed. The blade includes a base plate having an edge and a coating layer for coating the edge. The coating layer is formed of a material handling metal, and a tip of the coating layer is sharpened. It is preferred that an angle (Ba) between two tapered surfaces be between 15 to 45 degrees.

Abstract: The invention relates to a cutting member (7) includes a plate-shaped substrate (19) on which a tip (27) is provided which is bounded by a cutting edge (9). According to the invention, the tip includes an ultimate tip (31) and a basic tip (33), the ultimate tip extending from the cutting edge over a distance d1 and having a profile which at least approximates the equation w=a1.dn1, and the basic tip connecting to the ultimate tip and having a profile which at least approximates the equation w=a.(d+R)n, where w is a profile thickness (in ?m) and d is a distance (in ?m) from the cutting edge (9), and n1 is smaller than n, and a1=a.(d1+R)n/d1n1. In this manner, the profile of the ultimate tip is relatively robust and the profile of the basic tip is relatively slender, as a result of which the cutting member has a comparatively high resistance to wear, and the cutting forces of the cutting member are comparatively small. In one example, n1=n.

Abstract: An elongated stock material for use in manufacturing shaving razor blades, the material including an elongated, flat strip of metal having a front edge and back edge extending along its length, a sharpened cutting edge portion extending along the front edge, a weakened portion between the front edge and the back edge, a blade portion between the cutting edge portion and the weakened portion, and a removable portion between the weakened portion and the back edge. Also disclosed are blades and cartridges made from the material, and methods and apparatus making and using the material.

Abstract: A utility knife including: a body defining an interior cavity, and a blade carriage slidably disposed within the cavity. The blade carriage is configured for removably receiving at least one blade, and is at least partially slidably removable from the cavity, thereby allowing facile replacement of the blade. In one embodiment, the carriage may receive first and second blades, each of which is extensible from an associated end of the body. A utility knife blade including dual cutting edges and cutting points is also provided.

Abstract: A safety razor blade unit (2) has blade assembly (5) comprising a plurality of parallel blades (16) mounted on a razor handle (1) by a flexible support structure (4). Each blade (16) consists of an elongate blade element having a forward edge section (50) with a sharp cutting edge (17), and a planar blade section (54) extending rearwardly from the forward edge section (50). The forward edge section is upwardly inclined by bending a blade element blank between press tooling so that in the transition region between the forward edge section (50), which extends back from the tip of the cutting edge (17) by not more than 1 mm, and the planar blade section (54), the lower surface is convex and the upper surface is concave, with the plane (Pt) bisecting the tip being at an angle of 10° to 35° to the mid plane (Pm) of the planar section (54).

Abstract: The invention relates to a cutting member (7) comprising a plate-shaped substrate (19) on which a tip (27) is provided which is bounded by a cutting edge (9). According to the invention, the tip comprises an ultimate tip (31) and a basic tip (33), the ultimate tip extending from the cutting edge over a distance d1 and having a profile which at least approximates the equation w=a1.dn1, and the basic tip connecting to the ultimate tip and having a profile which at least approximates the equation w=a.(d+R)n, where w is a profile thickness (in &mgr;m) and d is a distance (in &mgr;m) from the cutting edge (9), and n1 is smaller than n, and a1=a.(d1+R)n/d1n1. In this manner, the profile of the ultimate tip is relatively robust and the profile of the basic tip is relatively slender, as a result of which the cutting member has a comparatively high resistance to wear, and the cutting forces of the cutting member are comparatively small.

Abstract: A safety razor blade unit (2) has blade assembly (5) comprising a plurality of parallel blades (16) mounted on a razor handle (1) by a flexible support structure (4). Each blade (16) consists of an elongate blade element having a forward edge section (50) with a sharp cutting edge (17), and a planar blade section (54) extending rearwardly from the forward edge section (50). The forward edge section is upwardly inclined by bending a blade element blank between press tooling so that in the transition region between the forward edge section (50), which extends back from the tip of the cutting edge (17) by not more than 1 mm, and the planar blade section (54), the lower surface is convex and the upper surface is concave, with the plane (Pt) bisecting the tip being at an angle of 10° to 35° to the mid plane (Pm) of the planar section (54).

Abstract: An elongated stock material for use in manufacturing shaving razor blades, the material including an elongated, flat strip of metal having a front edge and back edge extending along its length, a sharpened cutting edge portion extending along the front edge, a weakened portion between the front edge and the back edge, a blade portion between the cutting edge portion and the weakened portion, and a removable portion between the weakened portion and the back edge. Also disclosed are blades and cartridges made from the material, and methods and apparatus making and using the material.

Abstract: A novel cutting element in or for a safety razor comprises an elongate member with a series of slots (5), each slot (5) tapering from an open forward end to a substantially closed trailing end, and each slot (5) being confined between a pair of shaped edges (6) for slicing hairs as they move through the slot as the cutting element is moved across the skin. One or more of the cutting elements may be used in a safety razor blade unit, either alone or in combination with a blade having a conventional straight sharpened edge.