Abstract: An incandescent lamp, which emits infra-red radiation, comprises a tubular quartz envelope, within which a tungsten filament is supported. To reflect radiation, which is emitted in a downward direction from the filament, back in an upward direction to an item to be heated, a substantially pure aluminum oxide coating is bonded in a substantially permanent manner to the surface of the envelope. The coating extends subtantially along the length of the lamp and around approximately half of the cross-sectional circumference thereof. The coating is applied to the envelope by a spray gun technique, wherein finely divided aluminum powder is blown through an oxygenated flame, which is directed towards an area of the envelope to be coated.

Abstract: An electric lamp including a glass envelope having at least one conductive foil hermetically sealed within the press-sealed end portion thereof, the foil being electrically connected at one end to a side rod support wire which projects within the envelope's bulb portion to form part of the lamp's filament structure. A sound electrical connection between the support wire and conductive foil is attained by providing the end portion of the support wire with a relatively flat configuration and knurling a surface of this flattened end. This knurled surface, being welded to the foil, provides such a connection without the use of flux or the like. A method of making this lamp is also disclosed.

Abstract: A tungsten-halogen electric lamp having permeable means closing an outer envelope. Such non-hermetic means may be relatively free-breathing or weather-tight. Tungsten-halogen lamps with permeable means may be manufactured more simply and economically than those currently available.

Abstract: A tungsten-halogen lamp has a ruggedized mount structure employing tri-partite lead-in wires sealed in a soft glass stem and a hard glass capsule. Heavier intermediate sections provide support while the proximal and distal portions are different materials selected to form hermetic seals with the hard glass and soft glass.

Abstract: A tungsten-halogen lamp is provided that incorporates therein means for substantially reducing filament embrittlement. The embrittlement reducing means comprises substances X and Y, which have an X and Y mass ratio of about 30:1. Substance X is a phosphorus-based gaseous compound and substance Y is a carbon-containing gaseous compound. Substance X is preferably phosphine and substance Y is preferably methyl bromide.

Abstract: A tungsten halogen lamp which utilizes a quantity, in combination, of an organic getter and inorganic getter for the purposes of substantially eliminating contaminants contained within the lamp and substantially reducing filament sag. In particular, the organic getter may be in the form of a carbon-containing halide, such as methyl bromide, and the inorganic getter may be in the form of a phosphorus-based gaseous getter, such as phosphine.

Abstract: A tungsten-halogen lamp including a tubular quartz envelope wherein both of the lead-in conductors designed for providing electrical energy to the lamp's coiled filament are strategically positioned within a single, press-sealed end portion of the lamp's envelope. Electrical connections to the lamp may thus be provided at only one end thereof to thereby facilitate positioning and connection of the lamp within a photocopier or similar machine. The lamp is suited for high wattage applications (i.e., about two-hundred watts per linear inch of filament or greater) by the utilization of an expansion coil section which is provided in one of the lamp's two lead-in conductors to prevent bowing of the lead-in conductor and its quartz sleeve. This coil section enables the conductor to expand during the high temperatures encountered when the lamp is operated at such high wattages.

Abstract: A double-enveloped tungsten halogen incandescent lamp having a light-source capsule containment device wherein a knitted wire mesh surrounds the light-source capsule and may be anchored to the capsule, stem, or lead-in wires. In the event of a burst of the light-source capsule, the containment mesh substantially restricts shards of the capsule from shattering the outer envelope of the lamp. In some embodiments, a crumpled portion of the containment mesh is positioned above the capsule and provides a collision-absorbing cushion in the event the capsule and mesh are propelled against the outer envelope by the burst of the light-source capsule whereby further protection against the shattering of the outer envelope is provided. Lamps with such containment devices have improved operational safety characteristics.

Abstract: The present invention relates to a halogen lamp device for a headlamp. The halogen lamp device for the headlamp has an airtightly sealed lamp enclosure including a light beam passing lens, a reflector for guiding the light beam and a socket opening provided in the reflector, and a holder in which a halogen lamp having filaments inserted through the socket opening of the lamp enclosure and sealed is mounted, and comprises a metallic sleeve member engaged with the holder, and a metallic bulb support formed to have a supporting portion for supporting the halogen bulb in engagement with the outer peripheral surface of a pinch-seal portion of the halogen bulb and a base including a flange fastened to the sleeve member, the bulb support being formed to enable to adjust the halogen bulb at a prepositioned position in the lamp enclosure and fastened to the sleeve member after the adjusting.

Abstract: A tungsten-halogen lamp including a tubular quartz envelope wherein both of the lead-in conductors designed for providing electrical energy to the lamp's coiled filament are strategically positioned within a single, press-sealed end portion of the lamp's envelope. Electrical connections to the lamp may thus be provided and only one end thereof to thereby facilitate positioning and connection of the lamp within a photocopier or similar machine.

Abstract: A linear filament assembly for a halogen cycle or other incandescent lamp comprises a generally linear filament usually a coil or coiled coil, supported at opposite ends by substantially rigid conductive leads. A rigid insulating rod, preferably of quartz extends generally parallel to the filament, and a plurality of supports extend between the rod and the filament, each support being fixedly secured to the rod and supporting the filament. The supports are embedded in the rod, this being achieved by heating the rod at the point of insertion until it is sufficiently soft to insert the wire without excessively distorting the rod.

Abstract: To prevent second-order like non-uniformities, that is, the cloud formation ffect on the image plane of a projected light source, projecting light in a film window, the reflector (3) has a profile (p) which is discontinuous and formed of a sequence of conical surface segments (F) which are successively placed on the reflector from the apex to the rim and which have different angles with respect to the axis or center line (CL) of the reflector. Each one of the areal segments, in cross section, has a length (1) which is so dimensioned that the overall length of the images of the projected filament (2) of the lamp in the plane of the film window is equal to or larger than the diagonal of the image field, and adjacent segments intersect in a discontinuous reflector or profile in intersection circles which lie on a curve (K) forming a continuous reflector profile, which continuous reflector profile may be in accordance with any standard arrangement.

Abstract: The invention provides an improved method of construction of a prefocus lamp, to improve positioning of the filament relative to the lamp cap, and a lamp so made. The lamp envelope has a pinch seal with V-shaped grooves into which a resilient ring is sprung. This assembly is a sliding fit in the lamp cap and is slid therein to have substantially only line contact between the ring and the cap. The envelope can then be relatively easily rocked and otherwise moved in the lamp cap to be precisely positioned. When the positioning is complete solder previously placed in the cap is melted, the position being such that it flows over the ring and fixes the ring to the lamp cap.

Abstract: An electric lamp having a relatively high outer-envelope to inner-envelope wall-thickness ratio whereby the risk of a containment failure of the lamp is substantially eliminated. In an alternate embodiment, the outer envelope has a concave top. In another embodiment, the neck of the outer envelope has a relatively thick wall. Lamps having a wall-thickness ratio falling within the prescribed range, i.e., approximately equal to or greater than 3, have the property that the outer envelope will contain shards of the inner light-source capsule in the unlikely event such inner capsule should burst.

Abstract: To permit insertion of a lamp-socket combination into a fixture which includes a plate-like portion (P), for example a printed circuit board, a plastic socket (2) is provided which is formed with a recess (6), preferably a through-bore, into which two separating walls (8) extend, which are resiliently outwardly deflectable and have inwardly extending locating ridges (9) which can, after deflection radially outwardly upon insertion of the lamp (1), snap back against the base (4) of the lamp to engage over locating projections (5) formed on the base of the lamp. Terminal strips (7) are inserted in the base at the opposite sides of the separating walls (8), which defines chords of the cylindrical opening (6), the opening providing access for weld-connection of the electrical terminal leads (3) from the lamp to the terminal strips (7).

Abstract: An incandescent lamp unit in which a light emitting element of the tungsten-halogen type is placed within an outer, safety protecting transparent envelope. The element, being protected by the outer envelope, is filled with a gas at a high pressure, thereby increasing its efficiency, and the space between the element and the outer envelope is also preferably filled with a gas having good heat conductivity properties. The outer envelope also can have a coating of a material which transmits visible range energy and reflects infrared energy.

Abstract: A lamp adapted to various residential, commercial and industrial needs by a reflective film is disclosed. The disclosed lamp having the reflective film transmits desired portions of the radiation spectrum selected for impinging onto various mediums. Also disclosed are various arrangements of the reflective film along with various desired film characteristics selected for various mediums to be impinged.

Abstract: A single-ended tungsten halogen incandescent lamp having an improved mounting assembly for a planar multi-filament is disclosed. The improved mounting assembly comprises, in part, means rigidly located in the pinch seal end of the lamp for coupling the outer lead-in wires to support rod members of the mounting assembly. The means for coupling comprises a first foil member and a first tab member, and a second foil member and a second tab member. The foil members and tab members are arranged with the outer lead-in wires and support rods to form a torsion bar-like configuration which holds the planar multi-filament in the central region within the lamp itself. The torsion bar-like configuration also finds application to lamps other than this tungsten halogen incandescent lamp.

Abstract: An electrically insulative base for an incandescent lamp is disclosed having a three-part construction with all of the individual base parts being joined together in butt-seal engagement along a pair of horizontal planes parallel to each other and transverse to the longitudinal lamp axis. Said base construction is especially useful in the tungsten halogen cycle lamps of the high wattage type requiring that a ceramic material be used and whereby the ceramic base parts are joined together before lamp assembly with a ceramic sealing material.

Abstract: A high temperature tungsten halogen lamp having improved lamp strength so as to reduce lamp breakage. The ceramic base for supporting the press sealed end of the lamp's envelope has a top thereof including a pair of upwardly projecting members that extend above the press sealed portion to contact the bulb portion of the lamp envelope (or capsule). These corner projecting members enable enhanced support while at the same time providing a pair of windows therebetween to enable sufficient heat dissipation (thus preventing excessively high lamp seal temperatures). In accordance with the method of the invention the envelope is cemented to the ceramic base in a two-step operation including firstly cementing the base below the projecting members to bind the base to the envelope's press sealed portion and thereafter cementing the projecting members to the envelope's bulb portion.

Abstract: To prevent direct radiation from a halogen incandescent lamp-reflector un while permitting easy removal of the unit by grasping a holding element (8) for a radiation-preventing cap (6'), the holding element is made in the form of a flat sheet-metal strip (8) spanning the rim of the reflector (5). The flat sheet-metal element has a black surface finish and is secured to the reflector, for example by projecting flaps (10) engaging through slits (13) formed in the reflector, and twisted to secure the strip in position. The cap, likewise,is formed with slits (11, 11') engaged by projections (9, 12) and likewise held in position by twisting a central one (12) of the projections, the other projections preventing rotation of the cap with respect to the holding strip. The arrangement permits ready placement or exchange of the lamp from a fitting by grasping the holding strip, without thereby causing change in the optical characteristics of the halogen incandescent bulb (4)-reflector (5) combination.

Abstract: A multi-filament lamp that includes a tubular envelope having a pinch seal at one end thereof and containing therein a halogen atmosphere. At least two coiled tungsten filaments are disposed in the tubular envelope and are supported so as to be oriented parallel to each other in the longitudinal direction of the envelope. Lead-in wires are provided within the envelope and are hermetically sealed using metal foil strips, these being hermetically sealed within the pinch seal. Outer lead-in wires extend from the pinch seal and are each connected to a respective contact pin. A lead-in wire is associated with each filament and a common lead-in wire is also provided. A wire grid extends longitudinally within the envelope substantially in parallel to the filaments and is disposed therebetween so as to isolate one filament from the other and thereby provide filament redundancy.

Abstract: This invention provides a tungsten-halogen lamp having a thin-wire filament and a hydrogen-impervious envelope. Containment of hydrogen within the lamp envelope suppresses tungsten corrosion of the filament and prevents early termination of the lamp. In the preferred embodiment, an aluminosilicate glass is employed as the hydrogen-impervious envelope material. This invention overcomes a substantial impediment in the development of a feasible tungsten-halogen lamp as a replacement for the standard Edison-type lamp for general lighting purposes.

Abstract: An improved high efficiency general service incandescent lighting unit is disclosed. The lamp has coaxial outer and inner envelopes. The inner envelope has a low voltage filament coaxially disposed therein, a halogen gas atmosphere and a fill-gas at a high pressure. The outer envelope has a coating of a light transmissive reflective infrared film on its inner surface. Further disclosed are various control systems for reducing a typical 120 v. A.C. voltage and applying the reduced A.C. or D.C. voltage across the low voltage filament within the inner envelope.

Abstract: A high pressure, tungsten halogen lamp wherein a predetermined quantity of a gas mixture including an inert gas (e.g., argon) and halogen compound (e.g., methyliodide) constitute the lamp's combined atmosphere. The gas mixture is flowed into the tubular member which ultimately comprises the lamp's envelope and is then cooled sufficiently to form either a pool of liquified gas or, alternatively, a frozen, solidified member. A quantity of nitrogen gas established at a predetermined atmospheric pressure is also flowed into the tubular member while a press sealing operation is accomplished to seal the member. When the lamp is then subjected to normal room temperature, the pool (or solidified member) becomes gasified to produce the elevated internal pressure, which may readily approach three atmospheres.

Abstract: A general service incandescent lamp having a tungsten filament, an improved inner shaped bulb and a temperature resistant infrared reflective film on the outer surface of the inner bulb is disclosed. The inner bulb has an ellipsoidal shape which cooperates with the tungsten filament and infrared film to provide a highly efficient incandescent lamp.

Abstract: The invention provides a tungsten halogen linear incandescent lamp having a gas fill comprising a mixture of CHI.sub.3 and (PNBr.sub.2).sub.3. Gas fills according to the invention comprise from 6 to 32 micrograms of (PNBr.sub.2).sub.3 per c.c. of the lamp internal volume with a ratio of CHI.sub.3 to (PNBr.sub.2).sub.3 of from 1:1 to 5:1 and result in lamps having a increased efficacy and a life of more than 2,000 hours.

Abstract: The invention relates to an electric incandescent halogen lamp for a motor-car, in which the substantially flat pinch allows the passage of internal current input conductors, between which two filaments are stretched. One current input conductor supports a cap constituting a screen of for a filament for giving a dipped beam and is prolonged into a curved end portion which is situated in a longitudinal plane perpendicular to the plane of the pinch and rests against the tubular wall of the bulb.

Abstract: A high efficiency general service incandescent lamp is disclosed. The disclosed improved general service incandescent lamp has an outer and an inner envelope. The inner envelope has a relatively small housing containing a halogen gas and a relatively high pressure efficient fill-gas and in which a low voltage filament is spatially disposed therein.

Abstract: An improved incandescent lamp comprising an inner envelope disposed within an outer envelope is disclosed. The inner envelope contains a halogen gas along with a relatively high pressure efficient fill gas. The inner envelope houses a tungsten filament which is partly surrounded by a separate light-transmissive cylinder. The separate cylinder has on one of its surfaces a selective infrared reflective filter capable of efficiently operating at a temperature range of up to and including about 950.degree. to about 1050.degree. C.

Abstract: A filament support for a helically coiled filament of a tubular double-ended incandescent lamp in which the support is in the form of a wire having a first end portion extending in a loop which is circumferentially engageable with the inner wall of the envelope, a second end portion extending substantially axially of the tubular envelope and defining an inner power lead conductively coupled to a lead-in conductor, a third portion adjacent the first portion and defining several coils each of an outer diameter less than the diameter of the first portion loop and having an inner diameter dimensioned to snugly receive an end of the helically coiled filament, and a fourth portion disposed intermediate the second and third portions and having a turned section forming an abutment which limits the position of the filament relative to the filament support.

Abstract: A halogen cycle incandescent lamp with a bulb of soft glass, the inner suce of the bulb being depleted of alkali ions to avoid a reaction between the halogen constituents of the filling gas and the alkali constituents of the bulb glass. The vacancies thus generated in the glass lattice may be filled by replacement ions such as Li, Mg, Ca and/or the bulb may be coated with a protective layer of a metal and/or semi-metal oxide such as SiO.sub.2, TiO.sub.2, B.sub.2 O.sub.3. The sodium ions are removed from the bulb glass by preferably hydrogen chloride or hydrogen bromide gas which acts on the bulb at a temperature between 500.degree. C. and the softening point of the glass. The vacancies are filled by bringing the inner surface of the bulb in contact with molten salts or solutions of salts of Li, Mg or Ca. The protective layer is applied by introducing a metal halide and/or semi-metal halide e.g., TiCl.sub.4 or SiCl.sub.4 into the bulb which forms metal oxide and/or semi-metal oxide e.g., TiO.sub.2 or SiO.sub.

Abstract: An electrically insulative base for an incandescent lamp is disclosed having a two-part construction with the individual base parts being joined together in butt-seal engagement along a horizontal plane transverse to the longitudinal lamp axis. Said base construction is especially useful in the tungsten halogen cycle lamps of the high wattage type requiring that a ceramic material be used and whereby the ceramic base parts are joined together before lamp assembly with a ceramic sealing material.

Abstract: To prevent the occurrence of brittle weld junctions upon joining thin intal lead-in wires (3a, 3a') to thicker connecting pin wires (3b, 3b'), an intermediate element of nickel (4) is positioned between the thinner and thicker wire parts, the nickel joining easily with the two parts of the molybdenum wires. The junction molybdenum-nickel-molybdenum, or tungsten-nickel-tungsten in case tungsten wires are used, is preferably located within the region of the press (5) of the lamp (1). In contrast to direct welding of molybdenum to molybdenum, or tungsten to tungsten, the weld does not decay.

Abstract: A tungsten-halogen lamp for use in an automobile headlight comprises a tubular sealed glass capsule containing two coiled tungsten filaments for high and low beam operation, respectively. The low beam filament is disposed substantially orthogonal to a vertical plane containing the lamp axis, with the center of that filament length having a predetermined offset from that vertical plane and being disposed at or near the focal point of the reflector. The high beam filament is disposed substantially parallel to the lamp axis on the opposite side of the vertical plane from at least a major portion of the low beam filament. The filaments are spaced apart with the high beam filament lying in a horizontal plane spaced below the low beam filament, and the axis of the high beam filament orthogonally intersects a plane containing in the axis of the low beam filament.

Abstract: To accurately position a halogen cycle incandescent lamp within a reflector o form a sealed-beam headlight, a carrier is provided for the lamp with a seating surface thereon, the lamp being accurately positioned and aligned with respect to the carrier and its seating surface by optical alignment outside of the reflector, the seating surface then being fitted against a matching abutment forming a locating surface on the reflector, the lamp-carrier subassembly being secured in the reflector, for example by form-fitting interengagement, adhesion, or the like. The reflector may have a large opening and the carrier in form of a disk, or smaller openings and the carrier in form of a ring inserted from the reflector end into the reflector.

Abstract: A compact halogen-cycle type incandescent lamp is provided with an envelope that is composed of a selected hard glass (a borosilicate or an aluminosilicate type glass for example) and then dosed with an amount of bromine which is correlated with the glass composition in such a manner that it counteracts the deleterious release of water-vapor forming constituents by the glass envelope when the lamp is energized and the glass is hot. The halogen-cycle lamp is especially adapted for use as the concentrated light source in a general service type lamp or a sealed-beam headlamp and, when so employed, has a fill gas pressure that is so correlated with the gas pressure of the non-oxidizing atmosphere in the outer envelope that the total gas pressure does not exceed 1,000 Torr and the envelope of the halogen-cycle lamp operates at a temperature which is sufficient to reliably sustain the halogen cycle but is below the softening temperature of the particular hard glass from which the halogen lamp envelope is made.

Abstract: Long life tungsten halogen lamps using bromine as the halogen are provided when the lamp contains the bromine as HBr and CH.sub.3 Br in a ratio of 2.5 to 1 when used with argon as a carrier gas and 1.5 to 1 when krypton is used.

Abstract: Life expectancy, through reduction of filament sag and halogen corrosion of tungsten filaments, is greatly increased for tungsten-halogen lamps by including within the filament environment a quantity of copper. The copper can be present as one of the lead-in wires; a plating on the lead-in wires; a separate copper insert; or a coating on the filament. It is believed the copper acts as an oxygen getter.

Abstract: A tungsten-halogen incandescent lamp has a hermetically sealed light-transmitting envelope with a fill of inert gas and halogen, a tungsten filament and a preferential tungsten deposition site of palladium material within the envelope.

Abstract: A tungsten-halogen lamp employs a slidable getter which automatically positions itself in the lowest, and thus, coolest, portion of the envelope where it is most efficient. This feature allows such lamps to be burned in a horizontal or vertical mode; the vertical mode including both base down and base up positioning.

Abstract: A lamp seal glass is described suitable for direct hermetic sealing to molybdenum which consists essentially of oxides in approximate percent by weight 52-60 SiO.sub.2, 11-17 Al.sub.2 O.sub.3, 11-16 BaO, 8-12 CaO, and 3-7 B.sub.2 O.sub.3, along with minor amounts of incidental impurities, residual fluxes and refining agents, said glass having a liquidus temperature no greater than about 1170.degree. C., a softening point in the approximate range 900.degree.-930.degree. C., a strain point in the approximate range 650.degree.-680.degree. C., a working point in the approximate range 1180.degree.-1240.degree. C., and an average coefficient of linear thermal expansion in the 0.degree.-300.degree. C. temperature range between about 45-50.times.10.sup.-7 cm/cm/.degree.C. The glass composition enables improved manufacture of incandescent lamps operating in the moderately elevated temperature range 500.degree.-650.degree. C., especially regenerative cycle halogen lamps.

Abstract: A tungsten-halogen lamp employs a quantity of loose copper particles within the envelope to function as an oxygen getter. The loose particles allow the copper to be positioned in the lowest, and thus coolest, part of the lamp whereby the lamp can be burned in any orientation.

Abstract: Filament sag in tungsten-halogen lamps is significantly reduced by including within the envelope an additive selected from the group of bismuth, antimony and tellurium and combinations thereof.

Abstract: A single-ended tungsten halogen lamp having a tubular hardglass evenelope containing an inert gas and a halogen, preferably bromine. An improved halogen regenerative cycle in this type of lamp is achieved by minimizing the bromine and impurity attack on the tungsten filament, thus increasing lamp life over a wider application temperature range, through the use of a tantalum or zirconium getter which is in the form of a coil. This coil is particularly useful in small volume lamps, and in a preferred embodiment, is attached to the filament mounting structure (bridge) on the side thereof opposite the main filament body.

Abstract: In halogen incandescent lamps having a filament 5 substantially of tungsten and a filling comprising bromine and an inert gas, a specific attack of internal current conductors 6 consisting substantially of tungsten occurs within the temperature range from 600.degree. to 1300.degree. C., which results in the formation of pits or craters in these internal current conductors 6.In order to obviate such attack of internal current conductors 6, the internal current conductors 6 consist at least at their surface of a tungsten containing at least 0.1% by weight of rhenium.

Abstract: An incandescent lamp of the tungsten halogen type is disclosed which includes the tipped-off residue of an exhaust tube formed with a high temperature aluminosilicate glass comprising in approximate weight percent 56-63 SiO.sub.2, 13-17 Al.sub.2 O.sub.3, 19-24 BaO, 1-4.5 CaO, and 0-3 R.sub.2 O wherein R is an alkali metal ion, along with minor amounts of incidental impurities, residual fluxes and refining agents such that the aggregate BaO and CaO content lies within the approximate range 21-26 weight percent in order to eliminate need for the refractory metal spiral being contained within said exhaust tube in order to keep said exhaust tube open while the lamp lead-in wires are being hermetically sealed in the lamp envelope. The same glass composition can also be employed to form the entire lamp glass envelope along with the exhaust tube portion thereof with comparable results.

Abstract: A two-pinch line voltage halogen incandescent lamps according to the invention has metal foils in the pinches which foils are connected to respective internal current conductors and external conductors. The metal foils extend from the pinches into the cavity formed by the lamp envelope. The internal current conductors have a maximum diameter of 300 .mu.m and are welded to the metal foils in a place situated in the cavity formed by the lamp envelope, in a place situated in the pinch, or both in the cavity and in the pinch. The construction prevents explosion of the lamp as a result of cracking of the pinches caused by a discharge arc.

Abstract: A linear filament assembly for a halogen cycle incandescent lamp comprises a generally linear filament (usually a coil or coiled coil) supported at opposite ends by substantially rigid conductive leads, a rigid insulating rod, for example of quartz, extending generally parallel to the filament, and a plurality of supports extending between the rod and the filament, each support being fixedly secured to the rod, for example by having a coil part fitting over the rod and also being formed with a coil loosely exbracing the filament. The coils embracing the filament preferably include several closely spaced turns which loosely embrace part of the filament coil, without screwing into or engaging individual pitches of the latter.