With Zero-crossing Detection (e.g., Polarity Reversal, Etc.) Patents (Class 318/400.35)
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Publication number: 20120112675Abstract: An electric household appliance (1) having a casing (2); a laundry drum (3) mounted inside the casing (2) to rotate about an axis of rotation; a three-phase asynchronous motor (6) for rotating the laundry drum (3); and a sensorless safety system (7) for determining rotation of the rotor (32), to determine rotation or no rotation of the laundry drum (3). The sensorless safety system (7) is designed to supply three direct currents (las, lbs, Ics) to the three stator power phases (31) during a predetermined time interval (?T), so as to magnetize the rotor (32); to cut off supply of the direct currents (las, lbs, Ics); to determine the time pattern of at least one of the three induced currents (Iar, Ibr, Icr) induced in the stator (30) in response to magnetizing the rotor (32); and to determine rotation or no rotation of the rotor (32) on the basis of the time pattern of at least one of the three induced currents (Iar, Ibr, Icr).Type: ApplicationFiled: June 29, 2010Publication date: May 10, 2012Applicant: ELECTROLUX HOME PRODUCTS CORPORATION N.V.Inventors: Enrico Boscariol, Enrico Marson, Paolo Posa
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Patent number: 8164285Abstract: A system includes a power control module, a period determination module, and a control module. The power control module controls current through stator coils of a motor to rotate a rotor. The period determination module determines a first length of time between a first set of induced stator coil voltages and determines a second length of time between a second set of induced stator coil voltages. The control module determines whether an external disturbance disturbs rotation of the rotor based on a difference between the first and second lengths of time.Type: GrantFiled: June 8, 2009Date of Patent: April 24, 2012Assignee: Marvell World Trade Ltd.Inventors: Foo Leng Leong, Edy Susanto, Ravishanker Krishnamoorthy
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Patent number: 8164291Abstract: An apparatus for starting a direct current brushless motor and a method thereof are provided. The direct current brushless motor comprises a plurality of windings. The control apparatus comprises a sense amplifier, a differential circuit, and a control circuit. The sense amplifier is configured to detect a first back electro-motive force of a non-electrified first winding. The differential circuit is configured to calculate a differential value of the first back electro-motive force. The control circuit is configured to provide a current to two of the windings and to switch the current to another two of the windings to start the direct current brushless motor.Type: GrantFiled: December 29, 2008Date of Patent: April 24, 2012Assignee: Feeling Technology Corp.Inventors: Hsuan-Chuan Chen, Teng-Tsai Lin
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Publication number: 20120086376Abstract: The invention relates to a method for operating an electric motor with a primary section and a secondary section, wherein the primary section has a multi-phase exciter winding comprising winding strands, each of the phase connections of said exciter winding being connected to an output connection of an end stage, wherein the end stage has controllable semi-conductor switches for applying phase voltages to the output connections, said method comprising the following steps: a) introducing an operating phase by applying the phase voltages to the output connections of the end stage such that a moving magnetic field is induced in the exciter winding, said moving field effecting a relative motion between the primary section and the secondary section, b) hinting off the phase voltage at at least one of the output connections in order to introduce a measurement phase, c) measuring the electrical back emf induced in the winding strand connected to said at least one of the output connections by virtue of the relative mType: ApplicationFiled: October 21, 2009Publication date: April 12, 2012Applicant: HELLA KGAA HUECK & CO.Inventor: Franz-Josef Schmidt
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Publication number: 20120068649Abstract: Systems, methods, and other embodiments associated with back-EMF detection for motor control are described. In an embodiment, an apparatus includes a drive circuit configured to apply excitation signals to respective inputs of a motor, a signal inhibit circuit configured to convey a signal to inhibit application of the excitation signals during an interval, and a measuring circuit configured to measure a back-electromotive force (EMF) signal crossing a reference signal during the interval.Type: ApplicationFiled: September 1, 2011Publication date: March 22, 2012Inventors: Ravishanker KRISHNAMOORTHY, Foo Leng LEONG, Edy SUSANTO
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Publication number: 20120049777Abstract: A control method for a sensor-less, brushless, three-phase DC motor. A pulse-width modulation (PWM) duty cycle may be calculated. A voltage induced by rotation of a rotor may be sampled at a first expected zero crossing value to produce a first sampled voltage value. An average of a plurality of sampled voltage values, including voltage values sampled at a plurality of prior expected zero crossing values and the first sampled voltage value, may be calculated. The first sampled voltage value may be subtracted from the calculated average to produce a delta zero crossing error (ZCE). The current value of an integral term corresponding to a rotational period may be updated according to the sign of the ZCE. The integral term may be updated periodically and multiple times during each rotational period. The ZCE may be subtracted from the integral term, and the resulting value may be used to generate one or more time values.Type: ApplicationFiled: September 1, 2010Publication date: March 1, 2012Inventors: Lynn R. Kern, Vadim Konradi
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Patent number: 8125170Abstract: A system and technique for measuring the mutual inductance in a switched reluctance machine (SRM). In a first example embodiment of the technique, a voltage pulse is applied to primary coil when the machine is stationery. By measuring current in the primary coil and measuring induced voltages in adjacent open circuited coils mutual inductance may be determined. In another example embodiment, a voltage pulse is applied to the primary coil when the machine is stationery. The secondary coil is allowed to freewheel current through the phase. By measuring time taken by the primary phase to reach a preset value, the mutual inductance for the known position of a rotor can be determined.Type: GrantFiled: June 16, 2008Date of Patent: February 28, 2012Assignee: Board of Regents, The University of Texas SystemInventors: Babak Fahimi, Umamaheshwar Krishnamurthy
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Patent number: 8106612Abstract: A brushless motor control device according to the present invention drives a brushless motor including a stator having coils of three phases U, V, and W and a neutral line, and a sub coil provided in any one phase of the phases U, V, and W, for detecting a voltage induced in the coil of the one phase, and the brushless motor control device carries out a conduction control function, for the respective phase coils of the brushless motor, that performs a 120° conduction when a rotation speed of the brushless motor is lower than or equal to a predetermined rotation speed, and that performs a 180° conduction when the rotation speed is higher than or equal to the predetermined rotation speed, and the brushless motor control device includes a motor control unit that controls the brushless motor based on information of the rotor stop position when activating the brushless motor, controls the brushless motor based on the first rotor position information when in the 120° conduction, and controls the brushless motor basType: GrantFiled: March 28, 2008Date of Patent: January 31, 2012Assignee: Shindegen Electric Manufacturing Co., Ltd.Inventors: Tomomi Harada, Tatsuya Arai
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Patent number: 8093847Abstract: A back electromotive force detection circuit detects a zero-crossing point by comparing a back electromotive force Vu in at least one coil of a motor with a center tap voltage at a common node of the coils, and outputs a back electromotive force detection signal. A switching control circuit controls switching states of multiple switching circuits based upon the back electromotive force detection signal, thereby adjusting the current flowing through the coils. A window generating circuit outputs a window signal at a predetermined level during a period obtained by multiplying the cycle of the back electromotive force detection signal by a predetermined coefficient before the detection of the zero-crossing point. The switching control circuit stops the switching operation during a period in which the window signal is maintained at the predetermined level, thereby setting the state to the high impedance state that corresponds to a non-driving period.Type: GrantFiled: March 16, 2007Date of Patent: January 10, 2012Assignee: Rohm Co., Ltd.Inventor: Yoshito Otaguro
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Patent number: 8093845Abstract: The present invention discloses a 3-phase brushless DC motor controller, which comprises: a unit for generating a PWM signal; an ADC for converting a back electromotive force (BEMF) signal from an analog form into a digital form; a synchronization and extraction unit operating in synchronization in part with the PWM signal for extracting the digital BEMF signal to obtain a corresponding ZCP signal; and a unit for judging whether a commutation operation is to be performed according to a change of the corresponding ZCP signal. A wait instruction and a delay instruction help to accurately acquire the digital BEMF signal.Type: GrantFiled: January 12, 2010Date of Patent: January 10, 2012Assignee: Padauk Technology Co., Ltd.Inventor: Mao-Hsin Cheng
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Patent number: 8093844Abstract: A motor control circuit that features a smart, two-phase braking operation is presented. The motor control circuit includes a motor drive circuit to apply a brake current to a coil of an external motor for active braking of the motor. The motor control circuit further includes a braking control circuit, coupled to the motor drive circuit and responsive to an externally generated control signal, to control the active braking by the motor drive circuit so that the active braking occurs in two phases. The two phases include a first phase that includes a first portion of the active braking and a second phase that includes back electromotive force (BEMF) voltage sensing and a second portion of the active braking.Type: GrantFiled: March 12, 2009Date of Patent: January 10, 2012Assignee: Allegro Microsystems, Inc.Inventors: Alejandro G. Milesi, Bruno L. Uberti
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Publication number: 20110316464Abstract: The invention relates to an electric device (1) comprising an alternating current electric motor (3) and a control inverter (5) for controlling the phase or phases of the motor (3). The motor (3) comprises, on at least one winding of at least one phase (PA, PB, PC), a point (Ma, Mb, Mc) for measuring a voltage relative to a predefined potential (M), the measurement point (Ma, Mb, Mc) being chosen so that it divides the winding into a first (Za1; Zb1; Zc1) and a second (Za2; Zb2; Zc2) portion such that the electromotive forces (ea1, ea2) induced in the two portions are phase-shifted relative to one another and means (11A; 11B; 11C) for measuring the voltage between the measurement point and the predefined potential. The invention also relates to an associated method for measuring electromotive forces.Type: ApplicationFiled: June 23, 2011Publication date: December 29, 2011Applicant: VALEO SYSTEMES DE CONTROLE MOTEURInventors: BORIS BOUCHEZ, LUIS DE SOUSA
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Patent number: 8077421Abstract: A system including an error signal generating module to generate an error signal based on (i) back electromotive force sensed from a motor and (ii) a predetermined speed of the motor. The error signal includes noise due to mismatched poles of the motor. A noise elimination module eliminates components of the noise having frequencies N times a frequency of rotation of the motor from the error signal and generates a corrected error signal, where N is an integer greater than or equal to zero. A control module generates a first control signal based on components of the corrected error signal, generates a second control signal based on components of the error signal, and rotates the motor at the predetermined speed based on (i) the first control signal and (ii) the second control signal. The components of the corrected error signal have higher frequencies than the components of the error signal.Type: GrantFiled: January 14, 2009Date of Patent: December 13, 2011Assignee: Marvell International Ltd.Inventors: Kiyotada Ito, Takahiro Inoue
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Patent number: 8072173Abstract: Disclosed a servo motor monitoring apparatus including: a magnetic pole position calculating member to extract a magnetic pole position signal of the servo motor from a motor drive line connected to the servo motor; a present position signal inputting member to receive an input of a present position signal from the position detecting member attached to the servo motor; and a monitoring member to compare operations of the servo motor based on two types of signals of the magnetic pole position signal and the present position signal of the servo motor, and to output a stop instruction signal for cutting off a power supply to the servo motor when detecting disagreement.Type: GrantFiled: June 26, 2007Date of Patent: December 6, 2011Assignees: Nachi-Fujikoshi Corp., Daihen CorporationInventor: Mitsuharu Hamahata
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Patent number: 8063603Abstract: A method and apparatus for driving a stepper motor and using the stepper motor as a rotary sensor when the stepper motor is not being driven.Type: GrantFiled: March 27, 2008Date of Patent: November 22, 2011Assignee: Cypress Semiconductor CorporationInventor: Rakesh Reddy
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Patent number: 8054033Abstract: A control method for a sensor-less, brushless, three-phase DC motor. A pulse-width modulation (PWM) duty cycle may be calculated. A voltage induced by rotation of a rotor may be sampled at a first expected zero crossing value to produce a first sampled voltage value. An average of a plurality of sampled voltage values, including voltage values sampled at a plurality of prior expected zero crossing values and the first sampled voltage value, may be calculated. The first sampled voltage value may be subtracted from the calculated average to produce a delta zero crossing error. The delta zero crossing error may be multiplied by a first constant representing electromechanical properties of the motor to produce a representation of an angular velocity. One or more time values may be generated based on the representation of the angular velocity. Operation of the motor may be controlled based on the one or more time values and the PWM duty cycle.Type: GrantFiled: February 26, 2009Date of Patent: November 8, 2011Assignee: Standard Microsystems CorporationInventors: Lynn R. Kern, James P. McFarland
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Patent number: 8054023Abstract: A method of driving a sensorless brushless motor in PWM mode includes tristating a winding during a time window for detecting a zero-cross of the back electromotive force induced in the winding by rotation of a rotor, monitoring voltage of the tristated winding during an unmasked portion of the time window, and detecting during the time window a zero-cross event of the induced back electromotive force. The method includes verifying whether the zero-cross event occurred during the unmasked portion, modifying for the next cycle the duration of the time window and/or of the unmasked portion thereof based upon the verification, defining a safety interval in the unmasked time window, modifying the duration of the time window and/or of the unmasked portion thereof depending on whether the zero-cross event has been detected during the safety interval.Type: GrantFiled: July 30, 2008Date of Patent: November 8, 2011Assignee: STMicroelectronics S.R.L.Inventors: Michele Cassiano, Ezio Galbiati
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Patent number: 8049449Abstract: In a brushless motor for an electric power steering device having a configuration of 2 poles and 3 slots, or of an integral multiple thereof, a stator coil is supplied with current containing a higher harmonic component. A difference of 0.5% to 1.5% is provided between the higher harmonic component content rate of the stator coil current and the higher harmonic component content rate of the induced electromotive force generated in the stator coil with rotation of a permanent magnet, thereby mitigating the influence by an armature reaction generated in the induced electromotive force to reduce torque ripples. The difference between the higher harmonic component content rates is set on the basis of a change that occurs in the induced electromotive force due to the armature reaction at a time of supplying electricity to the armature coil.Type: GrantFiled: February 7, 2007Date of Patent: November 1, 2011Assignee: Mitsuba CorporationInventors: Masayuki Okubo, Takeshi Yamazaki, Youichirou Shikine
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Publication number: 20110260665Abstract: The invention relates to a method for positional recognition of a rotor of an electronically commutated electric machine, in particular an electric motor, in which a zero crossover of a voltage induced in a coil section of the rotor or stator is used for positional recognition. According to the invention, to determine the zero crossover the coil section is briefly powered down. A rotor/stator is used, comprising at least two coil sections, one of which has a lower inductance relative to the other one, and preferably only the coil section with the lower inductance is used for the positional recognition.Type: ApplicationFiled: August 3, 2009Publication date: October 27, 2011Inventors: Wolfgang Krauth, Johannes Rehagen, Eike Hermann Timm
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Patent number: 8040095Abstract: The method of synchronizing sequential phase switchings in driving stator windings of a multiphase sensorless brushless motor with a reconstructed information on the current angular position of a permanent magnet rotor, includes sampling on a currently non-conductive stator winding a voltage induced thereon by the resultant magnetic field produced by the drive current forced through currently conductive stator windings that inverts its sign when the rotor transitions across a plurality of significant angular positions, at which orthogonality between the resultant magnetic field and a magnetic axis of the non-excited winding verifies.Type: GrantFiled: July 15, 2008Date of Patent: October 18, 2011Assignee: STMicroelectronics S.R.L.Inventor: Michele Boscolo Berto
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Publication number: 20110241588Abstract: A system and a method for controlling a sensorless motor are disclosed, where the system includes a motor driver and a zero crossing detector. The motor driver can drive the sensorless motor. The zero crossing detector can detect a zero-crossing point when the voltage of one motor coil of the sensorless motor is in a blanking period.Type: ApplicationFiled: April 6, 2010Publication date: October 6, 2011Applicant: inergy Technology Inc.Inventors: Chien-Chung TSENG, Hsien-Wen HSU, Chien-Jen HSIEH
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Patent number: 8030867Abstract: A microcontroller determines the position of the rotor of a brushless, direct-current motor by determining the time of zero crossing of back electromotive force (EMF) emanating from the non-driven phase winding. The zero crossing point is determined by interpolating voltage differentials that are time stamped. Each voltage differential is the difference between the phase voltage of the phase winding and the motor neutral point voltage. The time of zero crossing is determined without using a comparator and without interrupting the processor at each zero crossing point. The processor interpolates the time of zero crossing independently of when the zero crossing point occurs. A hold signal conductor is connected both to a sample and hold circuit and to the load input lead of a time stamp register. The microcontroller simultaneously captures a phase voltage in the sample and hold circuit and a timer count in the time stamp register.Type: GrantFiled: July 29, 2006Date of Patent: October 4, 2011Assignee: IXYS CH GmbHInventor: Rex L. Allison, III
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Publication number: 20110221371Abstract: During operation of a 3 phase BLDC motor it is driven by use of a PWM waveform applied to one of the driven phase (curve a). The other driven phase is connected thereto but no driving signal is applied (curve b). The third phase is left floating (curve c). This allows the back EMF in the third phase to be monitored for the purpose of determining rotor position by detection of zero crossing points. The rapid switching of the PWM pulses causes ringing in the back EMF signal indicated for one pulse by the ringed portions 1 of curve c. The ringing in the back EMF signal introduces inaccuracy into position calculations derived from back EMF signal measurement. In order to reduce this ringing, in the present invention, a reverse pulse is applied to the other driving coil shown (curve b) prior to a PWM on pulse. The reverse pulse has a polarity such that it drives the phase current through the linked coils in a direction opposite to that caused by the PWM on pulse.Type: ApplicationFiled: August 26, 2009Publication date: September 15, 2011Applicant: MELEXIS NV, Microelectronic Integrated SystemsInventors: Christian Paintz, Thomas Freitag
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Patent number: 8018189Abstract: The present invention provides a motor drive apparatus which improves a trade-off relation between a stable position detection and noise at its driving. A sensorless drive operation circuit calculates by operation a zero cross point (point p) of a voltage of a position detection phase at the next interval, using time information measured based on an output signal from a comparison circuit at the previous interval and the present interval. After the point p has been calculated, points a and b are detected by interrupting a predetermined time drive current.Type: GrantFiled: December 12, 2008Date of Patent: September 13, 2011Assignee: Renesas Electronics CorporationInventors: Satoshi Narumi, Masaaki Kato, Masaharu Hoashi, Toshiya Suzuki
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Patent number: 8018188Abstract: The invention relates to a method carried out with simple means for determining the position of the rotor in a sensorless and brushless multi-phase electric motor (1) in addition to a device particularly suitable for carrying out said method. According to said method, a phase voltage (Uv) on the clamping side on said motor phase is to be detected after clamping a first motor phase (V) from the reference potentials (UZ,M) of an intermediate circuit (7) during a detection period (TE), via which the detection period (TE) determines a peak value (Uv*) of the detected phase voltage (Uv), the peak values (Uv*) are to be compared to the comparative value (Uc), and a positon signal (SP) is to be produced when the peak value (Uv*) exceeds the comparative value (U0).Type: GrantFiled: July 5, 2007Date of Patent: September 13, 2011Assignee: Brose Fahrzeugteile GmbH & Co. Kommanditgesellschaft WürzburgInventors: Johannes Schwarzkopf, Karsten Lohse, Pietro De Filippis
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Patent number: 8018184Abstract: The PWM control circuit includes a polarity determination unit, a full wave rectification unit, an adjustment unit that generates an adjusted waveform signal by adjusting waveform of the full wave rectification signal, and a carrier signal generating unit that generates a fixed frequency carrier signal. The PWM control circuit further includes a comparator that generates an original PWM signal by comparing the adjusted waveform signal and the carrier signal, and a PWM waveform shaping unit that generates a first PWM signal for the positive polarity section and a second PWM signal for the negative polarity section, by shaping the original PWM signal according to the polarity signal.Type: GrantFiled: October 24, 2008Date of Patent: September 13, 2011Assignee: Seiko Epson CorporationInventor: Kesatoshi Takeuchi
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Publication number: 20110210688Abstract: Systems and methods for generating a signal useful in the commutation of current through windings of brushless direct current electric motors are provided. Such methods comprises detecting a kickback pulse in a non-driven winding of a motor; detecting a rotor-induced zero crossing in the non-driven winding following the detection of the kickback pulse; and using the detection of the rotor-induced zero crossing to generate a signal useful in commutation of the motor.Type: ApplicationFiled: February 26, 2010Publication date: September 1, 2011Applicant: PRATT & WHITNEY CANADA CORP.Inventors: Kevin Allan Dooley, Antwan Shenouda, Donglin Ma
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Patent number: 7990089Abstract: Methods, systems and computer program products for compensating repeatable timing variations associated with a spindle motor are described. Specifically, a repetitive error correction factor may be determined using a computational model which predicts timing variations. The correction factor can then be used to cancel the effect of the actual timing variations upon the spindle motor.Type: GrantFiled: August 15, 2008Date of Patent: August 2, 2011Assignee: Marvell International Ltd.Inventors: Edward Ying, Pantas Sutardja
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Publication number: 20110156622Abstract: A driving apparatus drives a brushless motor that includes a plurality of windings. The apparatus comprises a plurality of switch half-bridges connected to a power line and to the windings, a memory adapted to contain a plurality of signal profiles to be cyclically applied to the plurality of windings of the motor, a multiplier for multiplying the profile values of the signals from the memory by a scale factor, a control circuit adapted to generate PWM signals for the switches of the plurality of switch half-bridges according to values output by the multiplier, a polarity detector configured to detect the polarity of the current passing trough at least one winding of the motor and a scale factor controller configured to modify the scale factor according to the detected current polarity and so as to make each signal profile to be applied to each winding of the motor either higher than the back-electromotive force or equal to the back-electromotive force generated by the motor.Type: ApplicationFiled: December 15, 2010Publication date: June 30, 2011Applicant: STMICROELECTRONICS S.R.L.Inventor: Ezio Galbiati
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Patent number: 7965053Abstract: A method for determining the speed of rotation of an unpowered, coasting electric motor, driven, when powered, by an electronic inverter, and without activating switches of the inverter. The steps include determining an electrical frequency of a back emf signal generated at a terminal of the motor or switching node of the inverter when the motor is coasting and determining the mechanical motor frequency and thus speed of rotation by dividing the electrical frequency by the number of motor pole pairs.Type: GrantFiled: March 3, 2008Date of Patent: June 21, 2011Assignee: International Rectifier CorporationInventor: Ana Borisavljevic
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Patent number: 7960929Abstract: A motor driving device includes an output circuit, a control circuit, a backflow preventing diode, and a capacitor. The output circuit is driven by a first voltage, includes a switching element of which turning-on/off is switched according to a switching control signal, and outputs current to motor coils when receiving a pulse-width-modulated first voltage. The control circuit is driven by a second voltage, and includes a position detecting circuit that detects the position of a rotor of the motor and a switching circuit that generates the switching control signal on the basis of the detection result of the position detecting circuit in order to switch the turning-on/off of the switching element. The capacitor performs a charging operation by a voltage applied from an input terminal of the first voltage through the diode, and applies a voltage of a node between the diode and the capacitor to the control circuit.Type: GrantFiled: March 3, 2008Date of Patent: June 14, 2011Assignee: Sony CorporationInventor: Hideo Niikura
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Patent number: 7960938Abstract: A motor drive unit includes a voltage inverter, a controller, and reconnect logic. The voltage inverter provides motor drive signals to an associated motor. The controller is operable to generate demand signals for at least two control axes for controlling the voltage inverter. The reconnect logic is operable to direct the controller to inject a current into a first control axis. The reconnect logic is further operable to monitor a voltage of a second control axis to detect zero crossings and determine a speed of the associated motor based on the detected zero crossings.Type: GrantFiled: December 21, 2004Date of Patent: June 14, 2011Assignee: Rockwell Automation Technologies, Inc.Inventor: Robert J. DeLange
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Publication number: 20110127939Abstract: Disk drive spindle jitter is comprised of electrical noise, error due to pair pole asymmetry, and random disk speed variances. Error caused by pair pole asymmetry can be identified and compensated for by detecting over a single rotation of a rotor a plurality of zero cross signals. These signals can be statistically analyzed over a period of a plurality of revolutions of the rotor so as to identify the systematic error caused by pair poles. Once identified, this pair pole error can be used to modify zero cross signals and/or modify commutation signal driving the disk so as to arrive at a more accurate determination of disk speed and to precisely control the speed of the disk.Type: ApplicationFiled: January 28, 2011Publication date: June 2, 2011Applicant: STMicroelectronics, Inc.Inventor: Frederic Bonvin
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Publication number: 20110115423Abstract: A control method for a brushless, three-phase DC motor. A voltage induced by rotation of a rotor may be sampled at a first expected zero crossing value to produce a first sampled voltage value. An average of a plurality of sampled voltage values, including voltage values sampled at a plurality of prior expected zero crossing values and the first sampled voltage value, may be calculated. The first sampled voltage value may be subtracted from the calculated average to produce a delta zero crossing error. A pulse-width modulation duty cycle may be adjusted based on the delta zero crossing error. The pulse-width modulation duty cycle may be used to control a rotational velocity of the rotor.Type: ApplicationFiled: November 18, 2009Publication date: May 19, 2011Inventors: Lynn R. Kern, Scott C. McLeod, Kenneth W. Gay
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Patent number: 7940020Abstract: A commutation circuit for driving a brushless DC motor is controlled according to a commutation cycle composed of alternating primary steps and transitional steps. The commutation circuit includes pairs of field effect transistors coupled in series between the high voltage and low voltage terminals of a DC power supply. Output terminals between each pair of transistors are individually coupled to the phases of a DC motor. A controller operates the commutation circuit to selectively set the phases at active and inactive states. The controller further employs a plurality of voltage control functions individually associated with the motor phases to selectively modulate the voltage applied to one of the phases during the active states, to provide transitional steps in the commutation cycle during which the applied voltage is modulated to reduce its magnitude with respect to the high voltage or the low voltage.Type: GrantFiled: November 16, 2007Date of Patent: May 10, 2011Assignee: The Bergquist Torrington CompanyInventor: Robert G. Brown
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Publication number: 20110084640Abstract: Zero-crossing detection accuracy is enhanced in a sensorless brushless direct current (BLDC) motor by increasing the PWM drive frequency in anticipation of a zero-crossing event in any one or more commutation periods. Once a zero-crossing event is detected, the PWM frequency can go back to a lower normal operating frequency. Switching losses of the power drive transistors are thereby minimized while maintaining accurate zero-crossing detection for stable operation of the BLDC motor.Type: ApplicationFiled: April 26, 2010Publication date: April 14, 2011Inventor: Ward R. Brown
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Publication number: 20110084639Abstract: Drive voltages to a sensorless brushless DC motor are regulated by varying the width of a single drive pulse (PWM pulse) centered in each of the commutation periods. Switching losses are thereby cut to an absolute minimum because there are only two transitions (on and off) in each drive commutation period. Back EMF zero-cross detectors determine the electrical timing relationships during each electrical cycle. Since the PWM drive pulses are always centered in each of the commutation periods, there will always be back EMF available for measurement of “zero-crossings.” A digital device controls power switching transistors to produce one single PWM pulse during each of the commutation periods.Type: ApplicationFiled: April 26, 2010Publication date: April 14, 2011Inventor: Ward R. Brown
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Publication number: 20110074327Abstract: In response to the determination or estimation of a back EMF zero crossing event for the phase, a time T1 is calculated, T1 being representative of the desired absolute maximum value of the phase current. Current samples are taken by the current sampling unit symmetrically centred around T1. The values of the samples CS[1] to CS[10] are then input into the error function to calculate an error function value. The calculated error function value is input to the lead angle control unit which calculates a value for lead_angle. The value of lead_angle is calculated to be the adjustment in phase angle of the driving voltage profile that will minimise the absolute value of the error function. In generating and adjusting the driving voltage profile the driving voltage generation unit takes into account both lead_angle and the output of the position and speed estimation unit.Type: ApplicationFiled: September 21, 2010Publication date: March 31, 2011Applicant: Melexis Tessenderlo NVInventors: Christian Paintz, Thomas Freitag
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Publication number: 20110074322Abstract: An apparatus and a method for detecting a lock error in a sensorless motor are disclosed, where the apparatus includes a multiplexer, a negative booster, a comparator and a timer. The multiplexer can receive a coil voltage from the sensorless motor. The negative booster can receive a neutralizing voltage from the sensorless motor and drop the neutralizing voltage. The comparator can compare the coil voltage with the dropped neutralizing voltage for outputting a zero-crossing signal. The timer can count time duration during the zero-crossing signal maintained at the a logic level and determine the lock error in the sensorless motor when the time duration exceeds a predetermined period.Type: ApplicationFiled: July 26, 2010Publication date: March 31, 2011Applicant: INERGY TECHNOLOGY INC.Inventor: Hsien-Wen HSU
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Publication number: 20110062910Abstract: A motor driving method for driving a direct-current (DC) motor, designed for avoiding a reverse current induced by the Back Electromotive Force (BEMF), includes providing a driver circuit for driving the DC motor; comparing a signal level of a terminal of the DC motor and a predetermined voltage value to produce a comparing result; and controlling a specific lower gate switch to avoid the occurrence of a reverse current of the DC motor according to the comparing result.Type: ApplicationFiled: December 28, 2009Publication date: March 17, 2011Inventors: Ming-Jung Tsai, Ching-Sheng Li, Kun-Min Chen
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Patent number: 7893640Abstract: A brushless motor control apparatus includes a mask processing unit to which digital induced voltage signal is input, a energizing current timing generation processing unit, a pulse width detection unit, and an advance angle correction unit for performing advance angle correction. The pulse width detection unit measures pulse width of spike voltage, and the advance angle correction unit calculates the correction to the advance angle according to the length of this pulse width. The energizing current timing generation processing unit takes half the value obtained after subtracting the correction value from the edge interval of the position detection signal generated in the mask processing unit as the advance angle.Type: GrantFiled: April 4, 2006Date of Patent: February 22, 2011Assignee: Mitsuba CorporationInventors: Toru Someya, Shinji Shibuya, Toshiaki Isomura
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Patent number: 7893643Abstract: Disk drive spindle jitter is comprised of electrical noise, error due to pair pole asymmetry, and random disk speed variances. Error caused by pair pole asymmetry can be identified and compensated for by detecting over a single rotation of a rotor a plurality of zero cross signals. These signals can be statistically analyzed over a period of a plurality of revolutions of the rotor so as to identify the systematic error caused by pair poles. Once identified, this pair pole error can be used to modify zero cross signals and/or modify commutation signal driving the disk so as to arrive at a more accurate determination of disk speed and to precisely control the speed of the disk.Type: GrantFiled: January 25, 2008Date of Patent: February 22, 2011Assignee: STMicroelectronics, Inc.Inventor: Frederic Bonvin
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Patent number: 7888897Abstract: A semiconductor integrated circuit for sensorless driving of a brushless motor, has: an induced voltage detecting circuit which includes a comparator for comparing a voltage induced in an exciting coil by a rotation of a rotor of the brushless motor with a midpoint voltage of the rotor of the brushless motor and outputting a detection signal corresponding to a comparison result, and detects a zero cross point where the induced voltage crosses the midpoint voltage; a logic circuit that outputs a control signal for controlling the brushless motor, in response to a command signal for regulating an operation of the brushless motor and an output signal of the comparator; and a power transistor circuit that supplies a driving current to the exciting coil.Type: GrantFiled: February 21, 2008Date of Patent: February 15, 2011Assignee: Kabushiki Kaisha ToshibaInventor: Shigeki Murai
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Patent number: 7859211Abstract: A method for controlling the firing angle of a single-phase AC powered electric motor is provided which is triggered by at least one locking electronic switch, such as a triac (T1 and T4) located between the distribution voltage (UV) and at least one motor winding (A, B). According to said method, intervals are defined within which the triacs (T2 to T4) are to be fired according to the curve of the distribution voltage (UV) and the voltage (UEMK) induced in the respective winding in order to allow the motor to start as quickly and smoothly as possible and run quietly and at high efficiency.Type: GrantFiled: January 19, 2007Date of Patent: December 28, 2010Assignee: Grundfos a/sInventor: Jan Caroe Aarestrup
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Publication number: 20100301791Abstract: A bridge rectifier circuit, which takes control of a current flowing through an armature winding of a motor-generator and a battery, includes rectifier elements each made of a MOSFET; phase current detection means that detect the amount and the direction of current flowing between the drain and the source of the FET; and a control means that takes on/off control of the FET by applying a control voltage between the gate and the source thereof; wherein when the phase current detection means detect a reverse current flowing through the FET exceeding a first predetermined value, the control means applies a control voltage between the gate and the source of the FET so as to turn on the FET.Type: ApplicationFiled: December 30, 2009Publication date: December 2, 2010Applicant: MITSUBISHI ELECTRIC CORPORATIONInventors: Tetsushi WATANABE, Masaaki Taruya
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Publication number: 20100295490Abstract: A zero-crossing detector compares a neutral node voltage of a motor with a back electromotive force of at least one of windings and outputs a first signal every time a zero-crossing is detected as a result of the comparison. A cycle detector detects a cycle of the first signal and outputs a second signal during a final portion of the cycle. A de-energizer de-energizes all the windings of the motor during at least a period of time that the second signal is being output. The zero-crossing detector performs detection of a zero-crossing during the period of time that the second signal is being output.Type: ApplicationFiled: February 23, 2010Publication date: November 25, 2010Inventors: Shinichi Kuroshima, Hideki Nishino, Noriaki Emura
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Patent number: 7839107Abstract: In a method of operating a brushless electric motor, having a permanent magnet rotor and a stator with three windings electrically offset by 120°, provided for example for driving a dental treatment instrument, the zero crossings of a voltage induced by rotation of the rotor in the stator windings is detected by a comparison of a voltage at an inactive stator winding in a monitoring phase with a comparison voltage, and on the basis of the detected zero crossings there is determined the speed of rotation of the motor and/or a suitable commutation point for an intermediate circuit voltage delivered to the stator windings. The comparison voltage is formed by the voltages at the two further, active stator windings in the monitoring phase.Type: GrantFiled: October 30, 2007Date of Patent: November 23, 2010Assignee: Kaltenbach & Voigt GmbHInventors: Johannes Sauter, Richard Buerk
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Patent number: 7839102Abstract: A circuit system and process utilizes back electromotive force (BEMF) voltage to assist in safe power down of devices, such as the read/write head in from low factor disk drives or similar devices. The BEMF voltage from a motor device, such as a spindle motor utilized in a circuit using negative voltage to drive some switches, such as positive channel metal oxide semiconductor (“PMOS”) driver transistors, to reduce and/or effectively minimize the on-resistance of the switches while delivering the current from BEMF voltage of the motor to another device, such as a motor that retracts controls a read/write head.Type: GrantFiled: June 29, 2009Date of Patent: November 23, 2010Assignee: Marvell International LtdInventors: Sakti Pada Rana, Kuong Hoo, legal representative, Vishnu Kumar, Siew Yong Chui
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Publication number: 20100253264Abstract: A method of controlling an electric machine that includes sequentially exciting and freewheeling a winding of the electric machine. The winding is excited in advance of zero-crossings of back emf in the winding by an advance angle, and the winding is freewheeled over a freewheel angle. The method then includes varying the advance angle and the freewheel angle in response to changes in the speed of the electric machine. Additionally, a control system for an electric machine, and a product incorporating the control system and electric machine.Type: ApplicationFiled: April 1, 2010Publication date: October 7, 2010Applicant: Dyson Technology LimitedInventors: Andrew Charlton CLOTHIER, Tuncay Celik, Yu Chen
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Publication number: 20100253261Abstract: A method of controlling an electric machine that includes exciting a winding of the electric machine in advance of zero-crossings of back emf by a fixed advance time over a range of speeds. Additionally, a control system for an electric machine, and a product incorporating the control system and electric machine.Type: ApplicationFiled: March 30, 2010Publication date: October 7, 2010Applicant: Dyson Technology LimitedInventors: Roger Michael DAWE, Andrew Charlton Clothier