Abstract: A coil assembly for a solenoid valve includes a bobbin formed from an electrically insulative material. A bore extends axially through the bobbin. A first flux ring having a sleeve extending axially from an annular base is mounted upon a first end of the bobbin with the sleeve extending into the bobbin bore. Similarly, a second flux ring also having a sleeve extending from an annular base is mounted upon a second end of the bobbin that is opposite from the first flux ring with its sleeve extending into the bobbin bore. The flux rings are formed from a magnetically permeable material that has a high heat conductivity. Magnet wire is wound upon the assembled bobbin and flux rings to form the coil assembly.

Abstract: A bobbin for hybrid coils in planar magnetic components including an outer bobbin component configured to hold planar magnetic circuits and an inner bobbin component configured to hold a conventional winding of a multitude of substantially round-section insulated conductor wires.

Abstract: A bobbin, supporting a winding and intended to be disposed in a circular core, which core includes circular top and bottom core collars having first and second bores, respectively, and a cylindrical member maintaining the top and bottom core collars at a predetermined distance from one another, the first and second bores defining a core bore that is concentric with the rotation axis of the core, includes a spool that supports the winding, top and bottom bobbin collars coupled on either side of the spool, and protrusions disposed on the bobbin, the protrusions permitting the bobbin to be press fit into the circular core so as to prevent relative motion between the circular core and the bobbin. If desired, the protrusions can ensure that the centerline of the bore and the centerline of the bobbin are coincident. A rotary transformer and an inductor employing the bobbin are also described.

Abstract: A welding-type power supply transformer including a bobbin, a first coil and a second coil is disclosed. The first coil is wound around the bobbin. The second coil is magnetically coupled to the first coil.

Abstract: An electrical coil has a coil body, at least one face-end flange of the coil body, at least one mount for coil wire on the face-end flange, and one tonguelike insulation displacement contact for contacting the coil wire in the mount. Two intersecting slots of different depth are embodied on the mount, and the coil wire rests on the bottom of the slot of lesser depth, while the tonguelike insulation displacement contact is received in the slot of greater depth. Since the slot of lesser depth, in the region of its bottom, has a width which is less than the diameter of the coil wire, the coil wire is firmly clamped in the mount. The electrical coil is particularly useful for use in magnet valves.

Abstract: A coil assembly for a solenoid valve includes a bobbin formed from an electrically insulative material. A bore extends axially through the bobbin. A first flux ring having a sleeve extending axially from an annular base is mounted upon a first end of the bobbin with the sleeve extending into the bobbin bore. Similarly, a second flux ring also having a sleeve extending from an annular base is mounted upon a second end of the bobbin that is opposite from the first flux ring with its sleeve extending into the bobbin bore. The flux rings are formed from a magnetically permeable material that has a high heat conductivity. Magnet wire is wound upon the assembled bobbin and flux rings to form the coil assembly.

Abstract: An inductive device comprises a coil having a winding and extending along and spaced from an axis, and a pair of lead wires extending internally between the ends of the coil. The lead wires extend externally from one of said ends for connection to an electrical circuit, and form start and finish posts at the other of said ends. The respective ends of the winding are wound on and electrically connected to the posts, for which purposes the posts extend axially away from the coil in spaced relationship.

Abstract: A transformer. The transformer includes an iron core, a first bobbin, a second bobbin, a primary coil and a secondary coil. The first bobbin surrounds the iron core, and the second bobbin surrounds the first bobbin. The secondary coil is wound on the second bobbin, and the primary coil comprises a first coil section and a second coil section wound on the first bobbin, wherein the coil winding density of the first coil section exceeds the second coil section.

Abstract: A coil apparatus includes a yoke (30) with an open containing chamber (31) that can accommodate a coil (10) formed by binding a wiring (12) around a bobbin (11). The containing chamber (31) is provided on an opening edge with bearings (34) that can receive a lid (40) behind the coil. The lid (40) is secured to the bearings (34) by welding after mounting the lid (40) on the bearings (34). The yoke (30) and lid (40) cover the coil (10.).

Abstract: In a stick coil, there is disclosed an ignition coil for an internal combustion engine which can prevent a crack (a collar leak) from being generated due to a thermal stress. In this ignition coil, the structure is made such that a size (L) of a portion which is in parallel to an axial direction of a primary spool (121) in a projection portion (121b) is larger than a size (T) of a portion which is in parallel to an orthogonal direction to the axial direction of the primary spool (121). Accordingly, a frontal projected area of the projection portion (121b) as seen from a flowing direction of a resin becomes small, a resin flow is hard to get out of order at a time when the resin flows through a portion corresponding to the projection portion (121b) at the forming time, and a convoluted void and a weld are hard to be generated.

Abstract: An inductive component includes a coil body having an exterior flange and a winding tube, a contact strip on the exterior flange, the contact strip having contact elements, and a wire guide slot formed into the contact strip. In a first region, the wire guide slot is substantially perpendicular to the exterior flange. In a second region, the wire guide slot is angled toward the winding tube relative to the first region.

Abstract: A core member for winding is disclosed having a main body and two end flanges at two ends of the main body, each end flange having a top step above the elevation of the topmost edge of the main body and two upright legs vertically upwardly protruded from the step in an offset position.

Abstract: Proposed is an inductive component with a coil body (10), which component features a coil space delimited by exterior flanges (12) and a winding tube (11), a contact strip (13) with contact elements (14) molded to one of the exterior flanges (12), and a wire guide slot (15, 18; 17, 20) which, in a first region, progresses in the contact strip (13), on its underside and at right angles to its longitudinal direction and, in a second region toward the coil space, progresses with variable depth in the exterior flange and, oriented toward the winding tube (11), feeds into the coil space.

Abstract: An induction heating type fixing device for an electrophotographic image forming apparatus is disclosed. An inducting heating coil has a plurality of bobbins each having a particular diameter and assembled in a telescopic manner. A particular conductor is wound round each bobbin beforehand with leads being laid inside of the conductor. The bobbin may be implemented as a plurality of bobbin members removably connected together.

Abstract: It is an object to decrease an occupied space in a printed board to carry out space saving and to reduce the size of a unit without sacrificing the performance of a transformer and increasing a cost.

Abstract: According to the present invention, in a winding structure of a starter, in which a shunt coil 1 is wound around a bobbin 2 shaped like U in a cross section, the shunt coil 1 wound around the bobbin 2 is taped and fixed at a plurality of places together with the bobbin 2, and the shunt coil 1 is placed into a yoke of a starter in this state, the bobbin 2 has a notch 6 which is formed with a depth larger than a winding height of the shunt coil 1 on both of side winding frames of the bobbin 2 at a taping position.

Abstract: A transformer with good insulation is disclosed. The transformer includes a bobbin, an insulating shell and a core structure. The bobbin is wound with a secondary winding. The insulating shell encloses the bobbin and the insulating shell is wound with a primary winding. Further, the core structure is magnetically coupled to the primary winding and the secondary winding.

Abstract: A high-voltage transformer includes a bobbin that holds a core at its center. This bobbin has eight winding grooves arrayed along the central axis of the core. A primary coil is wound around each of two outermost winding grooves with a predetermined number of turns. A secondary coil is wound around the six winding grooves near the center with a predetermined number of turns, which are distributed among these winding grooves. The cathode of a diode is connected through a terminal to one end of the secondary coil where the winding starts, while the anode of another diode is connected through another terminal to the other end of the secondary coil where winding ends.

Abstract: A low profile electronic component in accordance with the invention includes an elongated core made from a magnetic material such as ferrite, which is connected to a base having a plurality of metalized pads attached thereto for electrically and mechanically connecting the component to a printed circuit board. Support structures or spacers are positioned at the ends of the core and are provided to assist the core in shielding the component and concentrating its magnetic lines of flux. The component also includes a winding of wire wound about at least a portion of the base and core assembly between the supports, and has the ends of the wire electrically and mechanically connected to the metalized pads of the base. A top portion may be coupled to the core via the supports to cover at least a portion of the windings of wire of the component. The supports separate the core and the top portion and maintain the top portion at a desired position with respect to the winding and the core.

Abstract: A ferrite core, such as for transformers, has a middle bleb with an oval cross-section or flattened oval cross-section, whereby the longitudinal axis of the middle bleb is oriented parallel to the attachment plane of the transformer and the longest axis of the oval cross-section or flattened oval cross-section is oriented vertically to this attachment plane. The core is symmetrically structured with respect to a mirror plane, which contains the longitudinal axis of the ferrite core and which resides vertically to the attachment plane, and is particularly low in distortion.

Abstract: A common mode choke coil is described that is capable of providing improved characteristics at high frequencies. A bobbin having a toroidal core is mounted on a base. One coil is wound around one half of the bobbin and another coil is wound around the other half thereof. Both ends of each of the coils are connected to corresponding terminals provided on the base. The one coil has its one end connected to one of the terminals, is wound around one half of the bobbin from one side of the bobbin, finishes above the bobbin, that is, at the inner circumference of a core, leads out toward the other terminal provided on the base travelling along the outer face of a plate vertically mounted on the other side of the bobbin, and is connected to the terminal. The same applies to the other coil.

Abstract: A wire-winding structure and method are applied to a transformer to improve transformer power. The wire-winding method includes the following steps. A bobbin which includes a plurality of pins and a plurality of slots on the external surface is provided. A wire is wound from a first pin and successively wound on the rest of the plurality of slots, but not on a slot adjacent to a predetermined connection portion between iron core structures of the transformer. The wire is soldered to a second pin and the bobbin with the winding wire is combined with the iron core structures to constitute the transformer.

Abstract: A spiral inductor having a lower metal line and an upper metal line with an insulating layer interposed therebetween is provided. In the spiral inductor, the lower and upper metal lines are connected to each other through a via contact passing through the insulating layer. The upper metal line spirally turns inward from the periphery to the center, and the lower metal line includes a first lower metal line crossing the upper metal line and disposed to be parallel with another adjacent first lower metal line, and a second lower metal line disposed to be parallel with the upper metal line.

Abstract: A voltage and current sensor comprised of a plurality of surface mounted inductors serially connected around the circumference of a current carrying conductor and a plurality of surface mounted resistors each connected in parallel with an inductor wherein an electrical circuit connected to the inductors and resistors provide a measurement of current in the conductor. The inductors and resistors are mounted on a printed circuit board that has a plated aperture for receiving the current carrying conductor there through. An electrical circuit connected to the plated aperture provides a voltage measurement.

Abstract: A surface mount coil comprises: a flanged spool, which includes a spool section and a flange section integrally connected with one end of the spool section; a base flange, which is shaped substantially rectangular and fixedly connected to the other end of the spool section; and an edgewise wound coil, which is made of a rectangular insulated wire, and which is structured such that starting and finishing ends of the rectangular insulated wire lead out in parallel with each other around the base flange in such a manner as to extend along and on one side surface, a bottom surface, and another side surface opposite to the one side surface, and are fixed at an edge of a top surface of the base flange.

Abstract: A coil assembly includes a spool that is rotatably attached to a connector. In order to wind a coil on the spool, the spool is rotated with respect to the connector until the connector does not interfere with the winding bay on the spool. Thereafter, a wire is wound around the spool within the winding bay to form the coil. Once the coil is complete, the spool can be rotated with respect to the connector until a locking mechanism on the spool engages a corresponding locking mechanism on the connector. Thus, a complete coil assembly can be manufactured in one operation with minimal manufacturing steps.

Abstract: A low voltage bobbin includes a core portion, a base portion, a plurality of insertion pins formed on an outer wall of the base portion, and a wire winding rod axially extending from each of the insertion pin. The thickness of portion of the outer wall of the base portion that is corresponding to each of the plurality of insertion pins is thinned down, each of the wire winding rod has a descending diameter from a root end to a free distal end of the wire winding rod.

Abstract: A winding structure of a transformer is provided. The winding structure of a transformer includes: a first winding tube assembly which further includes a first lateral plate, a second lateral plate with a first connection apparatus, and a first winding tube positioned between the first lateral plate and the second lateral plate; a second winding tube assembly which further includes a first end plate, a second end plate with a second connection apparatus, and a second winding tube positioned between the first end plate and the second end plate. The first connection apparatus and the second connection apparatus are matched together to form and define a third winding tube.

Abstract: A low voltage bobbin includes a core portion, a base portion, a plurality of insertion pins formed on an outer wall of the base portion, and a wire winding rod axially extending from each of the insertion pin. The thickness of portion of the outer wall of the base portion that is corresponding to each of the plurality of insertion pins is thinned down, each of the wire winding rod has a descending diameter from a root end to a free distal end of the wire winding rod.

Abstract: A device for mounting the coil assemblies of solenoid valves in the ECU's housing of an electronically controlled brake system for automobiles is disclosed. When mounting a coil assembly in the ECU's housing using the mounting device of this invention, the coil assembly is received in a cylindrical holder formed at the bottom wall of the ECU's housing. In such a case, two bosses formed on the bobbin of the coil assembly pass through two holes formed at the bottom wall of the ECU's housing, and one of the two bosses is plastically deformed at its lower end projecting outside an associated hole, thus forming a stopper preventing an undesired removal of the coil assembly from the housing. Due to the mounting device of this invention, it is possible to improve work efficiency while mounting the coil assemblies of solenoid valves in the ECU's housing, and so the production cost of the brake systems is reduced.

Abstract: A welding-type power supply transformer including a bobbin, a first coil and a second coil is disclosed. The first coil is wound around the bobbin. The second coil is magnetically coupled to the first coil.

Abstract: A transformer for an inverter circuit, comprising: a core module having a first core portion and a second core portion; a first bobbin having a first coiled portion and a first hollow portion for receiving the first core portion; a second bobbin substantially disposed parallel to the first bobbin, the second bobbin having a second coiled portion and a second hollow portion for receiving the second core portion; primary coils wound around the first coiled portion; and secondary coils wound around the second coiled portion.

Abstract: The present utility model belongs to domestic appliances, especially to devices for fixing the magnetic coil of drive unit in tape recorders, video players or cameras. Two coil bobbin brackets (2) having at least one bobbin hook (2-1) on each of them are mounted on the chassis (50) in their corresponding locking slots. A magnetic coil (3) is mounted between the two coil bobbin brackets (2). A planger (1) is mounted adjacent to one end of the magnetic coil (3), and close to the other end, a magnet (6) is mounted. Moreover at least one coil positioning pin (4) is mounted on that bobbin bracket (2), close to which the magnet 6 is mounted on the magnet bracket (5). The present utility model is simple in structure, costs low, and has a high productivity. The pushing force for the planger (1) is increased, and the utility of the products is improved.

Abstract: A method of assembling a coil includes forming a ferrite core having a top end, a bottom end, an inner opening extending from the top end to the bottom end, a cylindrical outer surface, and a step portion formed near the bottom end, the step portion extending past the outer surface. A first high dielectric material is applied on the outer surface of the ferrite core, then a conductive wire is wound onto the high dielectric material, whereafter a second high dielectric material is applied over the conductive wire.

Abstract: An electromagnetic induction device having a flat configuration that requires a relatively small space for installation on a circuit substrate includes a flat bobbin (1T) having a length (D1) smaller than a radial size (D2) thereof has primary and secondary windings (11, 12) wound thereon. This bobbin (1T) has coaxially aligned throughholes (20, 22) defined therein into which core legs (24T and 24T) of generally T-shaped first and second core pieces (23T, 23T) are inserted from opposite directions, respectively. Respective core arms (25T, 25T) of the first and second core pieces (23T, 23T) extend parallel to each other.

Abstract: A high current inductor is constructed using two single-sided or double-sided printed circuit boards having patterned copper traces thereon, a magnetic toroidal core, and multiple interconnecting wires extending between the boards. Multiple turns for the inductor are created by suitably configuring the copper traces on the printed circuit boards. Vias are employed on each circuit board for electrically interconnecting the boards to each other. Multiple thick, solid-gauge wires are situated in the vias in order to provide a very large copper area, thus providing high current carrying capability.

Abstract: A coil assembly includes a spool that is rotatably attached to a connector. In order to wind a coil on the spool, the spool is rotated with respect to the connector until the connector does not interfere with the winding bay on the spool. Thereafter, a wire is wound around the spool within the winding bay to form the coil. Once the coil is complete, the spool can be rotated with respect to the connector until a locking mechanism on the spool engages a corresponding locking mechanism on the connector. Thus, a complete coil assembly can be manufactured in one operation with minimal manufacturing steps.

Abstract: A winding structure of a transformer is provided. The winding structure of a transformer includes: a first winding tube assembly which further includes a first lateral plate, a second lateral plate with a first connection apparatus, and a first winding tube positioned between the first lateral plate and the second lateral plate; a second winding tube assembly which further includes a first end plate, a second end plate with a second connection apparatus, and a second winding tube positioned between the first end plate and the second end plate. The first connection apparatus and the second connection apparatus are matched together to form and define a third winding tube.

Abstract: A coil former has an opening for accommodating a core consisting of two shells. The coil former has a winding body with flanges formed at both ends. At least one of the flanges has a connecting ledge extending in a transverse direction relative to a longitudinal axis of the opening. The connecting ledge has at least three soldering terminals arranged side-by-side for receiving winding wires. The soldering terminals are disclosed as cylindrical pins embedded in bases in a plane transverse to the longitudinal axis. These pins extend vertically from the bases. The bases are spaced apart from one another, and each have a rounded surface on a side facing an associated pin.

Abstract: A transformer comprises a first support carrying a primary winding and a second support carrying a partial secondary winding connected electrically to an electrical unit by way of conductive wires. A flange of the second support exhibits at least two indentations for receiving a conductive wire which are separated by a recess filled with insulating material.

Abstract: A low-power planar transformer for cell phone chargers or the like includes a primary bobbin structure carrying connection pins aligned for mounting the transformer in a through-hole configuration or directly on a circuit board, and a secondary bobbin structure that fits wholly within the primary bobbin structure.

Abstract: A power supply transformer for telephone to be incorporated in an AC adapter as a power supply for a telephone. A bobbin used in a power supply transformer for a telephone is configured by taking insulation as well as an insulation distance into consideration and is partitioned into three winding frames with a plurality of flanges to configure. A primary side input coil, which is connected with a power supply for commercial use, is coiled at the coil portion of the bobbin, a secondary side output coil is coiled for charging at another coil portion, and a secondary side output coil is coiled for a telephone line at still another coil portion are deemed to serve for improvement in insulation and reservation of insulation distance mutually between the respective coils.

Abstract: The transformer bobbin of the present invention includes a tubular body, a first partition wall, at least one second partition wall, at least one third partition wall and pins. The first partition wall is formed on the surface of the tubular body. The first partition wall includes a first flange having a thinner section for providing winding of a wire. The first partition wall separates a primary side from a secondary side. The second partition wall, parallel to the first partition wall, is formed on the surface of the tubular body. The second partition wall includes a second breach and a second flange having a second cut corner formed thereon. The third partition wall, interposed between the adjacent second partition walls, includes a third breach and a third flange having a third cut corner formed thereon. There is a horizontal height difference exists between the second cut corner and the third cut corner.

Abstract: A coil bobbin for a current transformer is provided which requires no adhesive and no eyelets, as well as enables easy fixing of a primary coil to the coil bobbin without an increase in cost. The coil bobbin includes a configuration in which a coil bobbin 1 is formed, at an outer surface of one of flanges 4 thereof, with a primary coil mounting portion 7 and a primary coil fixing portion 8 so as to protrude outwardly. The primary coil mounting portion 7 and the primary coil fixing portion 8 are formed, at both sides thereof, with through holes 9, 9′ through which a pair of legs 3a of a primary coil 3 for detecting electric current extend. The primary coil fixing portion 8 is formed with a window 12 into which a jig is inserted. The window 12 is formed with concave fixing portions 12a.

Abstract: The high-voltage transformer comprises a core, a primary winding, a high-voltage winding arranged in a coil former, and a housing, whereat the primary winding is arranged at the outside of the housing. The housing is preferably cylindrical with wall-like juts between which the primary winding is wound, said juts especially placed at each side of the housing. The primary winding can be arranged as a dense winding at the outside of the housing which covers essentially the high voltage winding to shield the high voltage winding electrically. Auxiliary windings for providing low supply voltages can be placed also outside together with the primary winding. The transformer comprises only two plastic parts which requires less production steps and less material.

Abstract: An electromagnetic coil assembly for an electromagnetic apparatus has a bobbin, a coil formed of an electrical wire wound a spool of the bobbin, a thermal protection device including a pair of lead wires, a first and a second lead wire, extending from thereof. A securing member having a groove-shaped cross-section is securely disposed on a first end surface of the bobbin. The securing member extends on the first end surface and crosses at a right angle to the radial axis of the spool, such that the thermal protection device is inserted into a groove of the securing member. A height of a first side wall of the securing member, which is positioned radially outward on the first end surface, is lower than a height of a second side wall of the securing member, which is positioned radially inward on the first end surface.

Abstract: A core for minimizing the circuit board footprint of a core-based component while also minimizing the total harmonic distortion exhibited by the component. The core includes a back wall portion, a central wall portion, and an outside wall portion. The back wall portion has a front and a back, with a lower end, an upper end, and a pair of sides extending between the lower and upper ends. The central leg portion protrudes from the front of the back wall portion, and the central leg portion is substantially centrally located on the front of the back wall portion. The outside wall portion protrudes from the front of the back wall portion. In one aspect of the invention, the central leg portion is elongated along a first axis extending between the upper and lower ends of the back wall portion. In another aspect of the invention, the central leg portion is spaced from the lower edge of the back wall portion.

Abstract: A coil assembly for a solenoid valve includes a bobbin formed from an electrically insulative material. A bore extends axially through the bobbin. A first flux ring having a sleeve extending axially from an annular base is mounted upon a first end of the bobbin with the sleeve extending into the bobbin bore. Similarly, a second flux ring also having a sleeve extending from an annular base is mounted upon a second end of the bobbin that is opposite from the first flux ring with its sleeve extending into the bobbin bore. The flux rings are formed from a magnetically permeable material that has a high heat conductivity. Magnet wire is wound upon the assembled bobbin and flux rings to form the coil assembly.

Abstract: One or more heat-conducting devices are located coincident with a bobbin that is used to form the coils of the transformer. The coil wire is subsequently wrapped around the bobbin and adjacent heat-conducting device assembly, using conventional coil winding techniques. The heat-conducting device is preferably configured to extend beyond the transformer so as to contact a heat-conducting surface, such as a ballast enclosure, when the transformer is appropriately mounted. Because the heat-conducting device is located adjacent the inner windings of the coil, which is typically the locale of the highest temperature build-up in a transformer, a highly efficient heat-transfer is achieved. Preferably, the heat-conducting device comprises one or more copper conductors, with a thin layer of insulating tape separating the copper conductors from the coil windings.

Abstract: An electrical device for mounting on a circuit board, such as an inductor or a transformer. The device contains first and second core halves which can be mated to one another. Each half contains an outer skirt attached to a back-plane, and a center core component which is attached to the back-plane in a position which is perpendicular to the back-plane and to the circuit board, when mounted. The center core component has a primary axis and a secondary axis, the secondary axis having a smaller dimension than the primary axis, and a cross-section with a ratio of length of primary axis to length of secondary axis of 1.1:1 to 3.5:1. The outer skirt, back-plane, and center core component all contain magnetic material, e.g. ferrite. A bobbin having a hollow center section with a cross-section of similar shape to the cross-section of the center core components is attached to first and second flanges, each of which flanges has wire mounting posts on its bottom edge.