With Core Clamps, Wedges Or Fasteners Patents (Class 336/210)
  • Patent number: 6249208
    Abstract: A chip inductance is composed of a wound coil core (1) that is arranged erect on a system carrier (6). Perpendicularly residing clips (7) are located on the system carrier, whereby the coil core (1) is arranged within the space formed by the clips. The terminals are thereby located essentially outside the space existing between the end face planes of the coil core (1).
    Type: Grant
    Filed: August 18, 1999
    Date of Patent: June 19, 2001
    Assignee: Siemens Matsushita Components GmbH & Co. KG
    Inventors: Gerhard Proks, Elmar Walter, Hans-Dieter Eckardt, Manfred Espenhain, Jörg-Rudolf Maier, Kurt Marth, Wilfried Scherer
  • Patent number: 6218926
    Abstract: A magnetic core assembly and method of assembling a magnetic core assembly. The core assembly includes laminated magnetic core tightly clamped together by a pair of unitized flanged clamps. Each unitized flanged clamp has a generally flat surface and a peripheral flange. The generally flat surface defines at least one opening for receiving a coil and a number of holes adjacent the opening for receiving assembly hardware. The core is assembled by placing a first one of the two unitized flanged clamps, flange down on a generally horizontal work surface. Alignment pins are placed in one or more of the assembly hardware apertures adjacent the coil opening. The segments of the first core lamination are slidably placed on the alignment pins such that they lie on the flat surface of the first unitized flange clamp. The segments of each remaining core lamination are slidably placed on the alignment pins until the required number of laminations have been installed.
    Type: Grant
    Filed: December 22, 1998
    Date of Patent: April 17, 2001
    Assignee: Square D Company
    Inventor: Scott Edwards May
  • Patent number: 6094124
    Abstract: Ballast for a discharge lamp, which can make a sustained power supply to the discharge lamp, and method and apparatus for manufacturing the same, are disclosed. The ballast having a core assembly (4) with one pair of stacks of a plurality of cores (3) symmetrically inserted into a bobbin (2) wound with copper wire (1), and the ballast including one retainer (9) for surrounding and fixing the entire core assembly (4).
    Type: Grant
    Filed: July 27, 1998
    Date of Patent: July 25, 2000
    Inventor: Kyung-Soo Lee
  • Patent number: 6070317
    Abstract: A quiet transformer includes a laminated core having each laminate formed as a flat layer from highly grain oriented silicon steel which is fabricated by laser cutting techniques with each layer including five segments in intimate contact with each other via mitered butt lap joints having increased length and asymmetrical angles at opposite ends for reducing the reluctance of the gaps between adjacent lamination segments. The center segment has V joints of different angles on opposite ends. Clamping holes formed in the element of said lamination having the largest cross section at the location in the segment away from said gaps to prevent magnetic flux crowding and increased local flux density. Indexing pins on opposite faces of the segments close and lock in the gaps of the core with each layer being 100% interleaved for producing low joint reluctance and to minimize magnetostrictive forces. The core is pressurized by clamping brackets and bolts connected to opposite ends of the core.
    Type: Grant
    Filed: September 24, 1997
    Date of Patent: June 6, 2000
    Assignee: Espey Mfg. & Electronics Corp.
    Inventors: George M. Allen, Harold R. O'Connor, Seymour Saslow
  • Patent number: 6005468
    Abstract: An amorphous transformer prevents deformation or deflection caused by the repulsion force between an outer coil and an inner coil and prevents formation of a one-turn-current through a reinforcement member and a coil frame. The amorphous transformer includes amorphous cores, an outer coil and an inner coil, a coil frame and a reinforcement member. The reinforcement member prevents the amorphous core from being deformed inward by the electromagnetic force of the coil, and the frame member and the reinforcement member prevents formation of an electrical closed-loop. Accordingly, the amorphous transformer core is protected from being damaged.
    Type: Grant
    Filed: June 5, 1998
    Date of Patent: December 21, 1999
    Assignee: Hitachi, Ltd.
    Inventors: Toshiki Shirahata, Masayuki Horiuchi, Katsutoshi Inagaki, Takayuki Yamazaki, Koji Yamanaka
  • Patent number: 5952907
    Abstract: A blind hole pot core transformer comprised of a base member having a toroidal channel with a central post and a cover member also having a toroidal channel with a central post. A bobbin winding is positioned within a cavity defined by the toroidal channels of the base and cover members with a core comprised of the central posts of the base and cover member positioned within an opening in the bobbin winding. A compressible alignment member is positioned within an opening formed on outer mating surfaces of the central posts of both the base and cover members to retain the base and cover members in a desired orientation with respect to each other. The compressible alignment member has a cross-sectional area that is greater than the openings in the base and cover members so that any gap between the alignment member and the inner walls of at least one of the openings is eliminated thereby facilitating alignment between the central posts comprising the core of the device.
    Type: Grant
    Filed: April 7, 1997
    Date of Patent: September 14, 1999
    Assignee: Pulse Engineering, Inc.
    Inventors: Michael D. McWilliams, Russell L. Machado
  • Patent number: 5926946
    Abstract: Two sets of a combination of an iron core formed of laminated strip-shaped electromagnetic steel plates and a coil are arranged in parallel, and these are abutted via core gap spacers against two iron cores formed of laminated trapezoidal electromagnetic steel plates, so that a square-shaped magnetic path is formed. Two outside iron cores of the four iron cores are coupled and fixed with metal fittings. With such an arrangement, the coil is divided into two, with increased surface areas of the coils and therefore an improved cooling characteristic. Further, since the electromagnetic steel plates used for the iron cores can be formed into simple shapes, electromagnetic steel plates of various sizes can be easily manufactured, so that iron cores of optimum dimensions can be provided, optionally depending on the type of the reactor.
    Type: Grant
    Filed: September 20, 1996
    Date of Patent: July 27, 1999
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Tetsuya Minato, Toshimitsu Yonehara, Junichi Teranishi, Shohei Toyoda, Toshiaki Bito, Kazushige Takashima
  • Patent number: 5923526
    Abstract: An arrangement for attaching electrical inductive components to a terminal block of a mounting base utilizes interlocking male and female plug-in connections. In instances where the electrical inductive components are measuring transformers, the arrangement accommodates higher electric currents in the area of several amperes seen in the primary winding because a galvanic connection is established simultaneously when the mechanical connection is made. Accordingly, the wiring of the primary circuit is made rapidly and without the possibility of faulty coupling. As the number of electrical inductive components increases, the arrangement disclosed provides compact construction.
    Type: Grant
    Filed: July 10, 1997
    Date of Patent: July 13, 1999
    Assignee: ABB Transmit Oy
    Inventor: Simo Kangas
  • Patent number: 5859577
    Abstract: A transformer with laminated sheet cores consists of a coil bobbin having a core hole, and a plurality of laminated sheet cores, each having a middle leg inserted into the core hole and a fixing member such as a cover fixed to the coil bobbin, receiving the ends of the sheet cores so as to prevent the sheet cores from being removed from the cover. The laminated sheet cores are fixed to the core bobbin without being pressed in the direction of their total thickness and without lowering the core characteristic. The transformer has a smaller number of the cores and can be manufactured at smaller processes.
    Type: Grant
    Filed: April 10, 1997
    Date of Patent: January 12, 1999
    Assignee: TDK Corporation
    Inventors: Takayuki Nihei, Norio Sato
  • Patent number: 5819397
    Abstract: A method of assembling a three phase current transformer for printed circuit board installation. Three current transformers, each having a spin wound coil positioned about one leg of an unassembled continuous lamination core, are placed side-by-side in a transformer carrier such that two parallel core legs of the center transformer overlap the adjacent core legs of the two outside transformers and further such that printed circuit board terminal pins attached to the coils pass through stand-off sleeves formed from the transformer carrier. Rivets are placed through holes in the laminations of the overlapped core legs and in the transformer carrier thereby simultaneously riveting the three transformer cores and the transformer carrier together making a three phase transformer assembly.
    Type: Grant
    Filed: September 10, 1996
    Date of Patent: October 13, 1998
    Assignee: Square D Company
    Inventors: Michael W. Knight, Greg Lawrence, Gregory Link, James T. Tucker
  • Patent number: 5777537
    Abstract: A quiet transformer includes a laminated core having each laminate formed as a flat layer from highly grain oriented silicon steel which is fabricated by laser cutting techniques with each layer including five segments in intimate contact with each other via mitered butt lap joints having increased length and asymmetrical angles at opposite ends for reducing the reluctance of the gaps between adjacent lamination segments. The center segment has V joints of different angles on opposite ends. Clamping holes formed in the element of said lamination having the largest cross section at the location in the segment away from said gaps to prevent magnetic flux crowding and increased local flux density. Indexing pins on opposite faces of the segments close and lock in the gaps of the core with each layer being 100% interleaved for producing low joint reluctance and to minimize magnetostrictive forces. The core is pressurized by clamping brackets and bolts connected to opposite ends of the core.
    Type: Grant
    Filed: May 8, 1996
    Date of Patent: July 7, 1998
    Assignee: Espey Mfg. & Electronics Corp.
    Inventors: George M. Allen, Harold F. O'Connor, Seymour Saslow
  • Patent number: 5764125
    Abstract: A noise suppressor for engagement over a cable or ribbon, has a pair of ferrite core halves held in a pair of case halves which are closed around the cable or ribbon. The noise suppressor has a pair of case portions made of resilient material, each case portion having opposite side walls and a floor for defining a space with an open top for receiving a ferrite portion, and ends for passing the conductor. Hinges and latches or latches only hold the case portions together in a closed position around a conductor with the open tops of the case portions facing each other. Ferrite portions are in each case portion, each ferrite portion having a channel and at least one face. The faces engage each other and the channels merging when the case portions are in the closed position for passage of the conductor through the channel. A raised platform on the floor of each case portion is made as one piece with the case portion and extends into the space and into engagement of the ferrite portion.
    Type: Grant
    Filed: January 22, 1997
    Date of Patent: June 9, 1998
    Assignee: FerriShield, Inc.
    Inventor: James P. May
  • Patent number: 5747981
    Abstract: In one embodiment of the present invention, an inductor comprises a core defining a first electromagnetic path, a second electromagnetic path and a third electromagnetic path, the third electromagnetic path substantially closing the first and second electromagnetic paths. The inductor also includes a first electrical coil wound about at least a portion of the first electromagnetic path and a second electrical coil wound about at least a portion of the second electromagnetic path. Another embodiment of the present invention uses the inductor in an electrical system such as a DC-to-DC converter. Inductors constructed according to the present invention can be used to provide "common mode" inductance and "differential mode" inductance in a single inductor.
    Type: Grant
    Filed: December 2, 1996
    Date of Patent: May 5, 1998
    Assignee: Ford Motor Company
    Inventor: Robert J. Callanan
  • Patent number: 5726616
    Abstract: A transformer assembly, particularly for data and audio signals, has first and second bobbins which are telescoped within one another. An assembly cap is fitted around the bobbins and includes flanges for locating a core. The bobbins and the cap are designed such that creepage and clearance requirements are met. The core is preformed or comprises laminations formed as E's and I's, which are then fitted through the assembly cap and the bobbins. The cap provides a receptacle for the core, and retains the laminations in position. To secure the laminations in position, an assembly cup is mounted around the outside of the laminations. The assembly cup can include springs or the like, to maintain the laminations in position and allow for expansion and contraction. The springs can additionally mechanically secure the transformer in position. The bobbins, cap, core and cup can be encapsulated together.
    Type: Grant
    Filed: May 8, 1996
    Date of Patent: March 10, 1998
    Assignee: Electronic Craftsmen Limited
    Inventor: Glen A. Bell
  • Patent number: 5703558
    Abstract: A combined terminal block mount and lamination stack keeper has a metal keeper with a flat first portion of a size and shape to lie contiguous to and oriented with a stack of laminations. A part of the stack of laminations is adapted to receive an inductance coil, and the coil is adjacent a part of the keeper first portion. There is a bend in the keeper to establish a unitary mounting strip out of the plane of the keeper first portion, and the mounting strip has a width and thickness to mount a terminal block thereon. The foregoing Abstract is merely a resume of general applications, it is not a complete discussion of all principles of operation or applications, and is not to be construed as a limitation on the scope of the claimed subject matter.
    Type: Grant
    Filed: March 10, 1995
    Date of Patent: December 30, 1997
    Assignee: Acme Electric Corporation
    Inventor: Daniel P. Wood
  • Patent number: 5703559
    Abstract: For the production of a plate packet for magnet cores that have an opening in the longitudinal direction of the plate lamellae, inner plate lamellae with reduced cross-section are stacked in the region of the opening. Of these inner lamellae, at least two lie in one plate plane and together have a surface that is reduced in size by the cross-section of the opening in comparison to the size of the outer plate lamellae.
    Type: Grant
    Filed: September 9, 1996
    Date of Patent: December 30, 1997
    Assignee: Vacuumschmelze GmbH
    Inventors: Kurt Emmerich, Herbert Hein
  • Patent number: 5684446
    Abstract: A transformer core-coil frame attachment and ground. The core-coil is mounted on a metal frame with flanges extending along the bottom of the frame. Nonconductive support members in the form of channels are mounted on the flanges of the cross member to support the coil to relieve stresses and reduce the no-load electrical losses. The nonconductive support members have a profile shaped for ease in receiving and retaining the support members on the flanges of the cross member. The frame has an opening in the bottom for receiving a mounting boss protruding above the tank bottom of the transformer to locate the core-coil within the tank and resist movement of the core-coil within the tank in a horizontal plane. A compressible grounding structure is attached to the bottom of the core which allows for variation between the core and frame.
    Type: Grant
    Filed: October 21, 1996
    Date of Patent: November 4, 1997
    Assignee: ABB Power T&D Company Inc.
    Inventors: Herbert S. Adkins, Dennis J. Struemph, Dean I. Parker, Thomas A. Ward
  • Patent number: 5608371
    Abstract: A method of making a repairable transformer having an amorphous metal core. The three uncut legs of an annealed wound amorphous metal core are covered with an adhesive material while leaving the cut leg and both adjoining radii covered, but not bonded. The core joint is opened and coils are placed over the legs that adjoin the cut leg. The core joint is closed and the edges of the joint and both adjoining radii are covered with an inner layer of porous material which is secured by an outer wrap of electrical grade steel. The resulting transformer can be easily repaired by unwrapping away the porous material that covers the cut leg and the adjoining radii, opening the core joint, replacing a defective coil or core, reclosing the core joint, and rewrapping the porous material and reclosing the outer layer of electrical grade steel.
    Type: Grant
    Filed: January 31, 1996
    Date of Patent: March 4, 1997
    Assignee: ABB Power T&D Company, Inc.
    Inventors: Milan D. Valencic, Ram R. P. Sinha
  • Patent number: 5598134
    Abstract: An electromagnetic power supplying apparatus for an electric motor vehicle includes a removable primary core and a secondary core. The primary core with a primary coil wound therearound is formed in the shape of a pillar having a reduced height. The secondary core with a secondary coil wound therearound is disposed on a vehicle body and has a cross-section formed in a letter "O" shape surrounding the primary core. When positioning the primary core within the secondary core, i.e., when fitting the primary core into the secondary core, there is formed a tripod type closed magnetic circuit core. The primary core is formed with only the center leg member of the tripod type closed magnetic circuit core, and accordingly it is remarkably light in weight relative to the secondary core. Further, when the secondary core is provided with a guide surface flush with one of the magnetic flux in-out end surfaces of the primary core, the primary and secondary cores are protected from breaking during the positioning.
    Type: Grant
    Filed: June 6, 1995
    Date of Patent: January 28, 1997
    Assignee: Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
    Inventor: Makoto Ito
  • Patent number: 5592138
    Abstract: The device comprises a winding support (1) which is made of an electrically insulating material and which comprises a coil former (3), provided with a through-opening (9), and a core of a soft magnetic material which consists of two parts (15) and which comprises a limb (19) projecting through the opening of the coil former and a yoke (17) at least partly enclosing the winding support. The two core parts are attached to one another by means of a clamping bracket (21) which is made of a resilient material and which is formed as a closed ring. The construction of the clamping bracket (21) is very inexpensive and it can be very simply mounted on the assembly formed by the core (15) and the winding support (1) in that the clamping bracket consists of one piece of a resilient material which is shaped as a strip comprising barb-shaped free ends (23), which strip is bent so as to form a ring, the facing free ends engaging one another so that the ring is closed.
    Type: Grant
    Filed: January 26, 1994
    Date of Patent: January 7, 1997
    Assignee: U.S. Philips Corporation
    Inventor: Johannes H. Tobben
  • Patent number: 5587694
    Abstract: Two sets of a combination of an iron core formed of laminated strip-shaped electromagnetic steel plates and a coil are arranged in parallel, and these are abutted via core gap spacers against two iron cores formed of laminated trapezoidal electromagnetic steel plates, so that a square-shaped magnetic path is formed. Two outside iron cores of the four iron cores are coupled and fixed with metal fittings. With such an arrangement, the coil is divided into two, with increased surface areas of the coils and therefore an improved cooling characteristic. Further, since the electromagnetic steel plates used for the iron cores can be formed into simple shapes, electromagnetic steel plates of various sizes can be easily manufactured, so that iron cores of optimum dimensions can be provided, optionally depending on the type of the reactor.
    Type: Grant
    Filed: December 28, 1994
    Date of Patent: December 24, 1996
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Tetsuya Minato, Toshimitsu Yonehara, Junichi Teranishi, Shohei Toyoda, Toshiaki Bito, Kazushige Takashima
  • Patent number: 5489884
    Abstract: An inductive electric component, in particular an electric transformer, includes a coil body having coil body flanges defining a winding space, and contact pin strips integrally formed onto the coil body flanges, the contact pin strips having extensions and having free ends with undercuts formed therein being limited outwardly by the extensions. A two-part magnet core has halves with center bosses to be pushed together on the coil body with the center bosses engaging the coil body and resting on the coil body flanges and on the contact pin strips. A spring cap is to be slipped onto the magnet core disposed on the coil body for retaining the magnet core halves on the coil body. The cap has a yoke with a middle region. The yoke is concave at least in the middle region, and the yoke has legs on two opposite sides and spring hoops on two other opposite sides. The legs each have detent protrusions locking into the undercuts with the spring cap slipped on.
    Type: Grant
    Filed: April 28, 1995
    Date of Patent: February 6, 1996
    Assignee: Siemens Atiengesellschaft
    Inventors: Egon Heringer, Horst Scheffler
  • Patent number: 5483405
    Abstract: A mini-transformer features an iron or ferrite core (2) and primary and secondary windings (3, 4). Portions of the windings (3, 4) which extend beyond the iron or ferrite core (2) are covered on both sides with a thermoplastic material forming a lid (6, 7). The two lids or end bells (6, 7) are combined into one piece by means of first bars (12), which extend through the hollow spaces (9) between the windings (3, 4) and the iron or ferrite core (2) and fill them, and that the laminated iron or ferrite core (2) is fixed in itself by second bars (14) connecting the two lids (6, 7).
    Type: Grant
    Filed: September 21, 1994
    Date of Patent: January 9, 1996
    Inventor: Ruedi Kaelin
  • Patent number: 5469124
    Abstract: An easy to assemble transformer for use in an electronics module of an electric vehicle. The transformer can be assembled from the "top down," thus alleviating the need to build the transformer as a subassembly unit. During manufacture of the transformer, windings are wound onto a thermally conductive coil form. Next upper and lower E-shaped core members are inserted into openings in the top and bottom of the form so that the side legs and the center legs of the E's touch and are in alignment. The thermally conductive coil form has a portion that touches a cold plate when the transformer is mounted on the cold plate. The transformer is further secured to the cold plate by a mounting bracket.
    Type: Grant
    Filed: June 10, 1994
    Date of Patent: November 21, 1995
    Assignee: Westinghouse Electric Corp.
    Inventors: Patricia A. O'Donnell, Charles S. Kerfoot, Joseph J. Springer
  • Patent number: 5431270
    Abstract: A coin accepting apparatus. The apparatus includes a pair of generally parallel, spaced-apart plates. The plates define a coin track for receiving and guiding coins wherein each plate has a side facing the coin track and an opposing side facing away from the coin track. The apparatus further includes a sensor on the opposing side of one plate for detecting a characteristic of coins to be validated and first and second retainers on the opposing side of the plate for inhibiting movement of the sensor. The first retainer includes a spring arm for engaging the sensor and biasing the sensor against the opposing side of the plate. The second retainer engages the sensor and constrains movement of the sensor along an axis generally perpendicular to the opposing side of the plate.
    Type: Grant
    Filed: April 21, 1994
    Date of Patent: July 11, 1995
    Inventors: Ekhart Wohlrab, Hans-Ulrich Cohrs, Wilfried Meyer, Fred Cohrs, Jurgen Deters, Eginhard Matzeit
  • Patent number: 5430425
    Abstract: A clamping frame for a transformer core has a clamping frame part and a tensioner. The surfaces of the tensioner and of the clamping frame part abutting the transformer core lie in a common plane. The tensioner features an engagement part, which engages in a recess of the clamping frame part.
    Type: Grant
    Filed: April 22, 1994
    Date of Patent: July 4, 1995
    Assignee: Siemens Aktiengesellschaft
    Inventors: Friedrich Alber, Rudolf Dedelmahr, Winfried Jungnitz, Rudolf Link, Hans Schott, Siegfried Weiss
  • Patent number: 5418514
    Abstract: A current sensor having a single-turn primary coil where the secondary coil is wound on a straight core that is bent so that diametrically opposed ends are electrically, mechanically and magnetically connected to form the primary coil.
    Type: Grant
    Filed: May 3, 1993
    Date of Patent: May 23, 1995
    Inventors: Dayle R. Smith, Bayard W. Hart
  • Patent number: 5400006
    Abstract: A current transformer comprising a primary conductor means 20, secondary conductor means in the form of a first and second coil 21, 22 connected to ensure common-mode rejection of emf induced by external disturbing magnetic fields, and magnetic coupling means defined by first and second magnetic plates 23, 24 and first and second ferrite elements 25, 26 arranged within the first and second coils 21, 22, the elements 25, 26 contacting and physically separating the first and second plates 23, 24, thereby defining a closed magnetic circuit with the plates.
    Type: Grant
    Filed: April 23, 1993
    Date of Patent: March 21, 1995
    Assignee: Schlumberger Industries
    Inventor: Ruben S. Cardozo
  • Patent number: 5396211
    Abstract: A very small and thin transformer to be used as incorporated in an electronic device for the civil life. In this transformer, a coil is wound on a coil bobbin in which core sheets are incorporated as laminated. This laminated core is provided with an insulating cover for insulation. However, when a gap is produced between the core sheets, an adverse influence will be produced on the electric characteristics of the transformer. Therefore, in case the insulating cover is applied to cover the laminated core, the insulating cover having a resiliency will press the core sheets in the laminating direction to prevent a gap from being produced between the core laminations.
    Type: Grant
    Filed: January 27, 1994
    Date of Patent: March 7, 1995
    Assignee: Tamura Corporation
    Inventors: Minoru Noguchi, Hiroshi Noda, Tetsuro Ishikawa
  • Patent number: 5383266
    Abstract: A dry type transformer has an iron core, high voltage windings embedded in cast resin, and low voltage windings resin encapsulated. The iron core is manufactured with stacked core steel. After the core is stacked, instead of using banding straps, a heat shrinkable material is wrapped around the core legs and is heated to enable the shrunken material to apply uniform compression over the core legs. This will facilitate coil loading, reduces audible core noise and reduce core losses. In place of shrink wrappable material, a film material with elastic properties could be used.
    Type: Grant
    Filed: March 17, 1993
    Date of Patent: January 24, 1995
    Assignee: Square D Company
    Inventor: Timothy A. Soter
  • Patent number: 5359314
    Abstract: This transformer core and coil assembly comprises (a) a low voltage coil surrounding a coil window and including first and second coil legs on opposite sides of the coil window, (b) a first plurality of side-by-side amorphous-steel core loops surrounding one of the coil legs, and (c) a second plurality of side-by-side amorphous-steel core loops surrounding the other of the coil legs. Extending between said coil legs in a position between two of said side-by-side core loops in the first plurality and between two of said side-by-side loops in the second plurality is a brace of plate form and of electrical insulating material for blocking motion of said coil legs toward each other in response to coil-collapsing forces developed by short-circuit currents through the low voltage coil, thereby protecting the amorphous-steel core loops from damage by these short-circuit produced forces tending to collapse the coil.
    Type: Grant
    Filed: July 1, 1993
    Date of Patent: October 25, 1994
    Assignee: General Electric Company
    Inventors: Edgar E. McQuay, William E. McCain, Ram R. P. Sinha
  • Patent number: 5317300
    Abstract: A transformer or power supply apparatus as well as a method for making the same is provided. A coil assembly, including a bobbin (10 or 62), windings (30, 31), and terminals (27), retains core laminations (14) forming a transformer or power supply assembly. The assembly is placed within injection molding molds and a thermoplastic or thermosetting material is injection molded to partially or fully encapsulate the assembly, producing an improved transformer or power supply structure.
    Type: Grant
    Filed: July 2, 1991
    Date of Patent: May 31, 1994
    Inventor: Robert P. Boesel
  • Patent number: 5300845
    Abstract: A stator core for an electromagnetic pump includes a plurality of circumferentially adjoining groups of flat laminations disposed about a common centerline axis and collectively defining a central bore and a discontinuous outer perimeter, with adjacent groups diverging radially outwardly to form V-shaped gaps. An annular band surrounds the groups and is predeterminedly tensioned to clamp together the laminations, and has a predetermined flexibility in a radial direction to form substantially straight bridge sections between the adjacent groups.
    Type: Grant
    Filed: April 5, 1993
    Date of Patent: April 5, 1994
    Assignee: General Electric Company
    Inventors: Alan W. Fanning, Aaron A. Gonzales, Mahadeo R. Patel, Eugene E. Olich
  • Patent number: 5289153
    Abstract: An electrical assembly including a coil assembly disposed around the central cross bar of a generally rectangular figure eight laminated core structure (10, 12) includes an upper clamp (14) that snaps into a lower clamp (16), the clamps provided with flanges (18-23) which completely cover the core (12), the clamps (14, 16) being snapped together and held in place by staked tabs (40) engaging slots (39). Mounting feet (29) and tabs to receive fasteners of auxiliary assemblies (33) are provided.
    Type: Grant
    Filed: July 1, 1992
    Date of Patent: February 22, 1994
    Assignee: General Electric
    Inventor: Robert S. Gross
  • Patent number: 5264815
    Abstract: A combination of a fastener with an electronic component, wherein the electronic component includes a bobbin having an axial portion, windings around the axial portion of the bobbin, external terminals projecting from the bobbin, around each of which external terminals a termination of one of the windings is coiled, a mold covering the bobbin in a manner to allow portions of the external terminals to be projected outwardly from the mold, the mold being formed of electrically insulating resin material, and a pair of cores assembled to the mold so as to be opposed to each other. The fastener fitted on the electronic component includes a first engaging member engaged in assembly with the cores to clamp the cores, a second engaging member engaged in assembly with a portion of the mold, and an interconnecting member interconnecting the first and second engaging members.
    Type: Grant
    Filed: May 21, 1990
    Date of Patent: November 23, 1993
    Assignees: TDK Corporation, Fujitsu Limited
    Inventors: Tatuo Umeya, Hidetoshi Suzuki, Toru Mizuno, Tokio Tadano, Takashi Shioura
  • Patent number: 5264814
    Abstract: An electrical noise absorber comprising a magnetic body like ferrite attached around a flat cable and a fixing member. The fixing member comprises an inserting portion having a through hole for passing the magnetic body therethrough. Opposite walls defining the through hole extend in the direction, in which the magnetic body is inserted, to form a pair of cable fixing arms. Each of the cable fixing arms has a slot and projections for engaging the side edges of the flat cable. Engaging portions for engaging the periphery of the magnetic body inserted into the fixing members are provided on the top and bottom of the inserting portion. The flat cable and the magnetic body can thus be held immobile by the fixing members of the electrical noise absorber.
    Type: Grant
    Filed: February 19, 1992
    Date of Patent: November 23, 1993
    Assignee: Kitagawa Industries Co., Ltd.
    Inventors: Yasuo Yamazaki, Yoshiaki Yanase
  • Patent number: 5227745
    Abstract: A line filter assembly adapted to be inserted in an electrical power supply circuit of various electronic appliances for avoiding an invasion and leakage of noise include first and second core members each having a pair of opposite arms connected together through a common bridge. Coils are formed on the arms of each of the core members in such a manner that directions of magnetic fluxes produced in the closed magnetic circuit as a result of flow of line currents counteract while the same coils are so arranged that the magnetic fluxes produced in the closed magnetic circuit as a result of the flow of the line currents are oriented in the same direction.
    Type: Grant
    Filed: April 30, 1992
    Date of Patent: July 13, 1993
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Toshinori Oda, Shunji Hashimoto, Tatsuya Mori
  • Patent number: 5204653
    Abstract: An electromagnetic induction device which comprises a split-type core assembly comprising at least one winding formed thereon and first and second core segments each having at least two joint faces spaced apart from each other, the first and second core segments are connected together with the joint faces of one of the first and second core segments held in contact with the joint faces of the other of the first and second core segments, and a finely divided ferromagnetic material is interposed between the joint faces of the respective first and second core segments. The ferromagnetic material used has an average particle size sufficient to form a magnetic fluid medium.
    Type: Grant
    Filed: January 22, 1991
    Date of Patent: April 20, 1993
    Assignee: Tabuchi Electric Co., Ltd.
    Inventors: Susumu Saitoh, Tetsurou Itoh, Naoki Kuroda
  • Patent number: 5198790
    Abstract: A transducer is disclosed for detecting an electrical pulse from a circuit and for generating an output signal in response to each pulse. The transducer includes a first electric coil having two ends adapted for connection with the circuit and a second electric coil having two ends on which the output signal is generated. The coils are coaxially wound together and a rod constructed of a ferromagnetic material is positioned through the rod. A housing also constructed of a ferromagnetic material includes two spaced end portions which contact the opposite ends of the rod. The housing also includes locking tabs which engage and lock the housing to opposite ends of the rod.
    Type: Grant
    Filed: April 27, 1992
    Date of Patent: March 30, 1993
    Assignee: Toledo Commutator Co.
    Inventor: David I. Elow
  • Patent number: 5194841
    Abstract: A cradle or sling of banding strap material supports a wound magnetic core from an upper fixed support to at least partly relieve the weight of the core on the transformer winding and to permit the core to assume a more relaxed shape to reduce its internal stress and thus AW and TW core losses.
    Type: Grant
    Filed: December 19, 1990
    Date of Patent: March 16, 1993
    Assignee: ABB Power T&D Company, Inc.
    Inventors: Dudley L. Galloway, Stanley B. Linsenbardt
  • Patent number: 5185688
    Abstract: A split core degaussing coil loop having a segmented and disassembled loop portion that is joined together to include an object to be demagnetized, in situ, as part of the assembled core loop and further having an inductor coil assembled with the loop that is selectively energized in one or more steps from a source of electrical power which generates a demagnetizing force directed to the object.
    Type: Grant
    Filed: April 26, 1991
    Date of Patent: February 9, 1993
    Assignee: Ingalls Shipbuilding, Inc.
    Inventor: Joseph V. Krebs, Jr.
  • Patent number: 5176946
    Abstract: A method of manufacturing a core for an electrical inductive device. A blind hole is provided through a stack of laminations into which an oil or an epoxy resin adhesive is placed. The blind hole provides a slow release for the oil to the outer surfaces. This obviates the contamination of the outer surfaces of the coil during manufacture as in the case with a dipping procedure. When the epoxy resin adhesive is employed in the blind hole, a wicking action takes place for better fastening of the laminations together. In another embodiment of the fastening feature, epoxy resin adhesive is molded to the outside of the end piece laminations as well as through a passage in the laminations. An improved resulting core is also provided.
    Type: Grant
    Filed: May 10, 1991
    Date of Patent: January 5, 1993
    Assignee: Allen-Bradley Company, Inc.
    Inventor: Christopher J. Wieloch
  • Patent number: 5155457
    Abstract: A line filter assembly adapted to be inserted in an electrical power supply circuit of various electronic appliances for avoiding an invasion and leakage of noise includes first and second core members each having a pair of opposite arms connected together through a common bridge. Coils are formed on the arms of each of the core members in such a manner that directions of magnetic fluxes produced in the closed magnetic circuit as a result of flow of line currents counteract while the same coils are so arranged that the magnetic fluxes produced in the closed magnetic circuit as a result of the flow of the line currents are oriented in the same direction.
    Type: Grant
    Filed: June 17, 1991
    Date of Patent: October 13, 1992
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Toshinori Oda, Shunji Hashimoto, Tatsuya Mori
  • Patent number: 5092027
    Abstract: Disclosed is a retaining band for the magnetic core loop of an electrical transformer. The retaining band includes a locking mechanism to hold it in place around the core. The locking is accomplished by overlapping the ends of the band, cutting a pair of incisions in the overlapping region which extend from the sides of the band inwardly, and then bending the resulting tab(s) inwardly. If desired, the tabs can be spot welded to provide added locking force.
    Type: Grant
    Filed: September 26, 1991
    Date of Patent: March 3, 1992
    Assignee: Cooper Industries, Inc.
    Inventor: Harry T. Denner
  • Patent number: 5091711
    Abstract: Current transformer mounting mechanism which mounts a current transformer having a core on a circuit breaker to diminish impact caused by switching operation comprising: at least one substantially U-shaped fitting board having curved portions at both ends thereof; at least one setscrew for mounting said fitting board to the core of the current transformer; and a current transformer mounting portion having opposing walls, each wall being provided with a shoulder where the fitting board being fixed; the current transformer being mounted to the current transformer mounting portion by inserting the fitting board to the current transformer mounting portion. The fitting board is preferably provided with embossed tabs at curved portions thereof.
    Type: Grant
    Filed: May 28, 1991
    Date of Patent: February 25, 1992
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventor: Kojo Hirotsune
  • Patent number: 5073765
    Abstract: Disclosed is a retaining band for the magnetic core loop of an electrical transformer. The retaining band includes a locking mechanism to hold it in place around the core. The locking is accomplished by overlapping the ends of the band, cutting a pair of incisions in the overlapping region which extend from the sides of the band inwardly, and then bending the resulting tab(s) inwardly. If desired, the tabs can be spot welded to provide added locking force.
    Type: Grant
    Filed: November 7, 1990
    Date of Patent: December 17, 1991
    Assignee: Cooper Power Systems, Inc.
    Inventor: Harry T. Denner
  • Patent number: 5055971
    Abstract: A core securing clip to hold the two core members of the core of a surface mount magnetic component together is designed with a large planar surface to provide a suitable surface to facilitate the use of pick and place apparatus in mounting the magnetic component on a printed circuit board. The subject clip is fastened over the top of the magnetic component and has spring loaded members that apply forces to opposing sides of the two core members joined together in order to join them together as a single core.
    Type: Grant
    Filed: December 21, 1989
    Date of Patent: October 8, 1991
    Assignee: AT&T Bell Laboratories
    Inventors: John J. Fudala, Magda H. Samaha
  • Patent number: 5055815
    Abstract: A stationary induction electric apparatus and a method for manufacturing the apparatus is disclosed. The apparatus comprises a reinforcement frame to be mounted on an inner peripheral surface of a rectangular core, a protective cover for covering both of the rectangular core and the reinforcement frame, a reinforcement band to be wound on an outer peripheral surface of the rectangular core on which the protective cover is mounted, and windings to be fitted on the leg portion of the rectangular core on which the reinforcement frame, the protective cover, and the reinforcement band are mounted.
    Type: Grant
    Filed: September 6, 1989
    Date of Patent: October 8, 1991
    Assignee: Daihen Corporation
    Inventors: Yasuo Yamamoto, Katsumi Hanaoka, Masatake Hirai, Toshiko Yamada
  • Patent number: 5023585
    Abstract: A common-mode choking coil comprises a closed magnetic path core which is formed, for example, by combining two U-shaped cores. Two coils wound in opposite respective directions are mounted on two legs of the closed magnetic path core. These coils are formed by single-layer winding. That is a conductor wire is wound in only one layer, for example, around a bobbin. Then, the bobbins whereon the conductor wire is wound are mounted on the two legs of the closed magnetic path core. For the conductor wire used for the coil, a material having a spring property may be used. Utilizing this spring property of the coil, the closed magnetic path core can be held together by the coil, whereby the two U-shaped cores can be combined. Also, the two coils are identified by colors according to the winding direction of the respective conductor wires.
    Type: Grant
    Filed: November 17, 1989
    Date of Patent: June 11, 1991
    Assignee: Murata Manufacturing Co., Ltd.
    Inventors: Shinichi Kurano, Masahiro Bando, Yasuhiro Mitsuya, Takeshi Tanabe
  • Patent number: 4990880
    Abstract: A mounting device for mechanically retaining separable transfomer core portions together and attaching the transformer assembly to a printed circuit board utilizing a flat clip body and a vertically aligned spring unit to minimize the transformer assembly height and four mounting legs to allow easy installation and removal.
    Type: Grant
    Filed: July 24, 1989
    Date of Patent: February 5, 1991
    Assignee: Alcatel NA, Inc.
    Inventor: Guy D. Albert