Magnetic Orientation (i.e., Directionally Prestressed Core Material) Patents (Class 336/218)
  • Patent number: 10785861
    Abstract: Various embodiments include a circuit arrangement comprising: a heat sink; and a set of layers arranged on a surface of the heat sink. The set of layers includes a first electrically insulating insulation layer and an electrically conductive conductor layer arranged on a side of the insulation layer facing away from the heat sink. The set of layers includes an electrical connecting path between two electrical connection regions. At least one layer of the set of layers is formed by cold gas spraying of a respective material.
    Type: Grant
    Filed: September 5, 2017
    Date of Patent: September 22, 2020
    Assignee: VITESCO TECHNOLOGIES GMBH
    Inventor: Magnus Jaster
  • Patent number: 8896407
    Abstract: An inductor comprises a magnetic core and a coil. The magnetic core has a wound portion around which the coil is wound, and a peripheral portion. The magnetic core is formed from two or more preliminarily-formed-bodies which are pressure-molded in a state where the coil winds one or more preliminarily-formed-bodies which form the wound portion. The preliminarily-formed-bodies include at least one preliminarily-formed-body which forms the peripheral portion while not form the wound portion. Each of the preliminarily-formed-bodies is made of a mixture of flat magnetic powders and an organic binder so as to have a plate-like shape. The flat magnetic powders are oriented so as to be parallel to the preliminarily-formed-body.
    Type: Grant
    Filed: November 14, 2012
    Date of Patent: November 25, 2014
    Assignee: NEC TOKIN Corporation
    Inventors: Kenichi Chatani, Naoharu Yamamoto
  • Patent number: 8686824
    Abstract: A magnetic core for an electromagnetic device is formed from alternating interleaved steel laminations. The core comprises a plurality of core elements comprising legs and yokes oriented substantially quadrature to the legs, such that abutting core elements are in substantially quadrature relation. A plurality of flux deflection zones are defined in regions where flux flows from one core element to an abutting core element. At least one of the layers has at least one core element composed of grain-oriented steel, and the remaining core elements are composed of non-grain-oriented steel, such that at least some flux deflection zones are composed of a substantial amount or substantially entirely of non-grain-oriented steel. Flux flowing in the direction of the grain orientation in the core element(s) composed of grain-oriented steel changes direction to flow through the abutting core element in the flux deflection zone composed of non-grain-oriented steel.
    Type: Grant
    Filed: September 16, 2010
    Date of Patent: April 1, 2014
    Assignee: Mirus International Inc.
    Inventors: Michael Levin, Andrii Valentyn Lavreniuk
  • Patent number: 8368498
    Abstract: [Task] There are provided a coil that is simple in structure and excellent in high frequency characteristics and a method for manufacturing the same. [Means for Resolution] The coil includes a plurality of conductor patterns 11 formed at an interval from each other on a substrate 21, and metal wires 12 that electrically connect an end of one conductor pattern of conductor patterns adjacent to each other with an end of the other conductor pattern that is an end opposite to the end of the one conductor pattern. One or more spiral shapes are formed by two or more conductor patterns 11 and one or more metal wires 12. The coil includes a core material 13 that is arranged at least in a portion inside a space surrounded by one or more spiral shapes to cover the outer peripheries of the metal wires 12 at least over a predetermined range.
    Type: Grant
    Filed: January 18, 2012
    Date of Patent: February 5, 2013
    Assignee: Anritsu Corporation
    Inventor: Makoto Saito
  • Publication number: 20120256614
    Abstract: A technique for limiting fault current transmission is disclosed. In one particular exemplary embodiment, the technique may be realized with a fault current limiter comprising a core having at least first easy axis and a hard axis; and a first coil wound around the core, the first coil configured to carry current. In some embodiment, the easy axis of the core may be aligned with H fields generated by the current transmitted through the first coil.
    Type: Application
    Filed: February 17, 2012
    Publication date: October 11, 2012
    Applicant: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INC.
    Inventors: Frank Sinclair, Rajesh Dorai
  • Patent number: 8093981
    Abstract: A laminated inductor includes a plurality of magnetic plates, each having a surface to which a high-permeability magnetic body is attached, and at least one spacer assembly interposed between the magnetic plates. The spacer assembly includes two magnetic boards having moderate magnetic permeability and a magnetic board having low magnetic permeability interposed between the two moderate-permeability magnetic boards. Both moderate-permeability and low-permeability boards are provided, at a surface of each board, with a magnetic body having high permeability. A magnetic top lid and a magnetic bottom lid are respectively set on outside surfaces of the topmost and bottommost ones of the magnetic plates. The high-permeability magnetic bodies mounted to the magnetic plates and the arrangement of the spacer assembly help improve the characteristic of DC superimposition of the laminated inductor thereby enhancing current endurance thereof.
    Type: Grant
    Filed: February 24, 2010
    Date of Patent: January 10, 2012
    Assignee: Mag. Layers Scientific-Technics Co., Ltd.
    Inventor: Jui-Min Chung
  • Patent number: 7893808
    Abstract: A conductor assembly of the type which, when conducting current, generates a magnetic field or in which, in the presence of a changing magnetic field, a voltage is induced. In one series of embodiments a plurality of coil rows comprise conductor in a helical wiring pattern formed about an axis. One of the coil rows is positioned a radial distance R from the axis. For each of the coil rows the helical pattern comprises conductor loops each exhibiting a tilt in the same direction with respect to a plane transverse to the axis, the assembly capable of generating an axial field component and a transverse field component.
    Type: Grant
    Filed: June 5, 2008
    Date of Patent: February 22, 2011
    Assignee: Advanced Magnet Lab, Inc.
    Inventor: Rainer Meinke
  • Publication number: 20100308949
    Abstract: The present invention relates to a multilayer power inductor in which sheets are charged with a soft magnetic metal alloy powder having a shape optimized along a magnetic path, pattern circuits made from conductive materials are formed on the sheets, and via holes are formed through the sheets to easily connect pattern circuits. The power inductor of the present invention is manufactured by stacking the above-described sheets into multiple layers. The sheets of the inductor of the present invention are charged with soft magnetic metal powder having a high magnetization density, and fine gaps are distributed among the powder the shape of which is optimized along a magnetic path to ensure high current superposition characteristics which allow the use of 1A to several tens of A without causing leakage flux, and ensure stable inductance to a high frequency domain of the 10 MHz band.
    Type: Application
    Filed: March 3, 2009
    Publication date: December 9, 2010
    Applicant: Chang Sung Corporation
    Inventors: Sung Tae Lim, Tae Kyung Lee, Doo In Kang
  • Patent number: 7056595
    Abstract: A magnetic ribbon or sheet is coated with an electrical insulator prior to formation of a magnetic implement. Manufacture of the magnetic implement is accomplished in a single process without need for co-winding magnetic and insulator ribbons. Thermal property differences between the magnetic material and the insulator operate during heat treatment to enhance magnetic property modification of the implement.
    Type: Grant
    Filed: January 30, 2003
    Date of Patent: June 6, 2006
    Assignee: Metglas, Inc.
    Inventors: Ryusuke Hasegawa, John P. Webb
  • Publication number: 20030206089
    Abstract: An inductor is constructed to achieve efficient formation of external electrodes, and exhibits high reliability of connection between the external electrodes and an internal conductor, and desired characteristics. In the method of manufacturing the inductor, a magnetic material formed by kneading a magnetic material and a resin is molded to form a magnetic material compact body in which the internal conductor is partially exposed from the external surface thereof, and then the surface of the magnetic material compact body is plated to form the external electrodes including a plated metal film and connected to the internal conductor. The surface of the magnetic material compact body is roughened, and then the external electrodes are formed via plating.
    Type: Application
    Filed: June 13, 2003
    Publication date: November 6, 2003
    Applicant: Murata Manufacturing Co., Ltd.
    Inventors: Takashi Shikama, Iwao Fukutani, Junichi Hamatani, Kenichi Saito, Hisato Oshima
  • Patent number: 6603382
    Abstract: A coil layer, and a magnetic layer covering the coil layer via an insulating layer are provided. The magnetic layer comprises at least two magnetic films in lamination. There is adopted an inductive element including a combination of magnetic films in which, for any two magnetic films forming the magnetic layer, the value of product of multiplication of magnetic permeability and thickness of a magnetic film close to the coil layer is smaller than the value of product of multiplication of magnetic permeability and thickness of a magnetic film distant from the coil layer. This inductive element permits improvement of the superposed DC current characteristic and prevention of a decrease in inductance because magnetic fluxes generated from the coil layer are induced to a magnetic film distant from the coil layer.
    Type: Grant
    Filed: April 12, 2000
    Date of Patent: August 5, 2003
    Assignee: Alps Electric Co., Ltd.
    Inventors: Eiichi Komai, Yoshito Sasaki, Kazushi Ogawa
  • Publication number: 20030034869
    Abstract: A magnetic sticking sheet comprising a non-magnetic base and a magnetic layer formed on the non-magnetic base by coating a magnetic coating material containing ferromagnetic particles and a binder, the magnetic layer having a thickness of 0.03 to 0.10 mm, oriented longitudinally to give a squareness ratio of 80 to 90%, and multipolar-magnetized longitudinally; the sheet having a total thickness of 0.08 to 0.25 mm and flexibility for rolling; the magnetic layer having a surface magnetic flux density of 35 to 100G; and the sheet having a magnetic sticking force, required for removing a magnetic sticking sheet fixed magnetically on a magnetic surface via the magnetic layer while keeping the magnetic surface and the sheet parallel, of 0.4 to 0.9 gf/cm2.
    Type: Application
    Filed: July 12, 2002
    Publication date: February 20, 2003
    Inventors: Shinichi Matsumura, Miki Sudo, Kazuto Kawamata, Eiji Ohta
  • Patent number: 6456184
    Abstract: A reduced-cost core for an electrical-power transformer comprises at least a first magnetic loop and a second magnetic loop. The first and the second magnetic loops are positioned substantially side by side to form a winding leg for a phase winding. The first magnetic loop includes a first plurality of laminae each having a first thickness, and the second magnetic loop includes a second plurality of laminae each having a second thickness, where the second thickness is less than the first thickness.
    Type: Grant
    Filed: December 29, 2000
    Date of Patent: September 24, 2002
    Assignee: ABB Inc.
    Inventors: Tri D. Vu, Varagur R. Ramanan, Arthur L. Lanni
  • Patent number: 6387522
    Abstract: The present invention provides a grain-oriented electrical steel sheet, for a low noise transformer, capable of reducing higher harmonics which are highly audible and lowering noise effectively, and relates to a grain-oriented electrical steel sheet for a low noise transformer, characterized by imposing a film tension of 0.5 to 6.0 MPa on the surface by coating or a method corresponding thereto, without forming a glass film on the grain-oriented electrical steel sheet or, if a glass film is formed, after removing the glass film by an arbitrary method.
    Type: Grant
    Filed: May 30, 2001
    Date of Patent: May 14, 2002
    Assignee: Nippon Steel Corporation
    Inventors: Hisashi Mogi, Akira Sakaida, Masahiro Fujikura, Masato Mizokami
  • Publication number: 20020033054
    Abstract: This method reduces the cost and complexity of the manufacture of an electromagnetic flow sensor having a measuring tube (1) with an insulating liner (12) having an open-pore reinforcing body (13) embedded therein. The liner is produced in situ in the prefabricated support tube (11) rather than inserting it therein as a prefabricated component. A sintering space (41) is formed in the support tube (11) by inserting a sintering mandrel (411) with a smallest diameter greater than the smallest inside diameter of the liner (12) into the support tube (11) and fixing it therein. The support tube (11) is closed, leaving one filling aperture (414) for a granular material to be sintered. The reinforcing body (13) is formed in the support tube (11) in such a manner that it fits its lumen, by introducing the material to be sintered into the sintering space (41), sintering the material and removing the mandrel (411).
    Type: Application
    Filed: November 28, 2001
    Publication date: March 21, 2002
    Inventors: Daniel Frey, Antonio Magliocca
  • Publication number: 20010030595
    Abstract: A inductor is constructed such that at least about two-thirds of a final winding of wire at each end of an internal conductor-coil embedded in a molded magnetic body project from end surfaces of the molded magnetic body by at least about one-fifth of the diameter of the wire. External electrodes are connected with respective portions of the internal conductor-coil, which are exposed at the respective end surfaces of the molded magnetic body.
    Type: Application
    Filed: March 14, 2001
    Publication date: October 18, 2001
    Inventors: Junichi Hamatani, Hisato Oshima
  • Patent number: 6118365
    Abstract: In the ISDN telecommunication system, the connection between a digital local exchange and the network termination ensues via a public two-wire line at whose ends what are referred to as U-transformers reside. When the network termination leads to a terminal subscriber, then this is called a U.sub.k0 interface whereat the line length between the transformers can amount to up to 8 km. The bit error rate of the transmitted pulses must be <10.sup.-7, whereby the pulses have direct currents for the remote feed of the terminal subscribers that can amount to up to 80 mA superimposed on them. For such U.sub.K0 transformers, a toroidal tape core of a soft-magnetic, amorphous, magnetostriction-free alloy tape is employed. The manufactured toroidal tape core is tempered in a magnetic field, this thermal treatment ensuing in a protective gas atmosphere.
    Type: Grant
    Filed: March 17, 1999
    Date of Patent: September 12, 2000
    Assignee: Vacuumschmelze GmbH
    Inventors: Jorg Petzold, Johannes Beichler, Johannes Binkofski, Giselher Herzer, Volker Kieespies, Luigi Caprarella, Holger Wink
  • Patent number: 6100783
    Abstract: A hybrid transformer core assembly having a first leg having a first end and a second end, a second leg having a first end and a second end, and opposing first and second yokes coupling the first and second legs to the first and second yokes to create a closed core. The first leg and second legs are made of a plurality of packets of laminations having a high grain orientation, and the first and second yokes are made of a plurality of packets of laminations having a lower grain orientation than the material of the first and second legs. Alternating laminations of the first and second legs are staggered to alternately extend beyond adjacent laminations of the respective leg at first and second ends thereof. A portion of the laminations of the first and second legs which extend beyond adjacent laminations of the first and second legs, respectively, overlaps portions of alternating laminations of the yokes and couples with notches of alternating laminations of the yokes.
    Type: Grant
    Filed: February 16, 1999
    Date of Patent: August 8, 2000
    Assignee: Square D Company
    Inventors: Philip J. Hopkinson, Wesley W. Schwartz
  • Patent number: 5948180
    Abstract: (1) A doubly oriented silicon steel sheet having excellent magnetic characteristics in two directions, i.e. in a rolling direction and in a direction perpendicular to the rolling direction, and most suited for use as material for cores of small-sized transformers, and (2) a method for manufacturing the same. The doubly oriented silicon steel sheet as mentioned above in (1) is characterized in that: Si and Mn are contained in amounts which satisfy a predetermined formula of relation; an average crystal grain is as large as 1 to 8 times the thickness of the sheet as measured on a cross section parallel to the surface of the sheet; and at least 60% of all crystal grains have a size of X/3 to 3X, where X is an average grain size. In the doubly oriented silicon steel sheet, preferably, crystal grains having a crystallographic orientation difference within .+-.
    Type: Grant
    Filed: June 29, 1998
    Date of Patent: September 7, 1999
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Toshiro Tomida, Shigeo Uenoya, Naoyuki Sano
  • Patent number: 5847947
    Abstract: The structure of a high voltage transformer is disclosed. The transformer structure has a magnetic core, a multi-layer printed circuit board (PCB), a conductor winding, a voltage doubling rectifier means, a magnetic means, a supporting means, and insulated oil. The multi-layer PCB has spiral coils used as a secondary winding. A conductor windings is used as a primary winding. The voltage doubling rectifier means includes an anode voltage doubling rectifier circuit and a cathode voltage doubling rectifier circuit which are respectively formed on a first and a second insulated boards. The two voltage doubling rectifier is used to increase the voltage gain. The magnetic means has a top magnetic cap and a bottom magnetic cap. The mullet-layer PCB and the voltage doubling rectifier means are interposed between the top and the bottom magnetic cap for decreasing the leakage magnetic flux. The breakdown distance can be maintained in an appropriate distance by using the supporting means.
    Type: Grant
    Filed: January 29, 1998
    Date of Patent: December 8, 1998
    Assignee: Industrial Technology Research Institute
    Inventors: Tsung-Ming Pan, Jang-Tzeng Lin, Hui Pin Yang
  • Patent number: 5835367
    Abstract: Voltage transforming apparatus for receiving a system input voltage and then generating a system output voltage is disclosed herein, the voltage transforming apparatus including the following devices: Planar voltage transforming device, which is used to generate a module output voltage responding to the rate of change of the magnetic flux. The magnetic flux is induced by the system input voltage. The planar voltage transforming device including a first terminal having a first voltage and a second terminal having a second voltage. The first voltage is higher than the second voltage, and the output voltage of the planar voltage transforming device is responding to the difference between the first voltage and the second voltage. Coupling device for electrically coupling the planar voltage transforming device. In addition, the summation of the output voltage of the planar voltage transforming device is equal to the system output voltage.
    Type: Grant
    Filed: January 20, 1998
    Date of Patent: November 10, 1998
    Assignee: Industrial Technology Research Institute
    Inventors: Tsung-Ming Pan, Hui-Pin Yang
  • Patent number: 5801521
    Abstract: Disclosed herein is a planar magnetic element comprising a substrate, a first magnetic layer arranged over the substrate, a first insulation layer arranged over the first magnetic layer, a planer coil formed of a conductor, having a plurality of turns, arranged over the first insulation layer and having a gap aspect ratio of at least 1, the gap aspect ratio being the ratio of the thickness of the conductor to the gap between any adjacent two of the turns, a second insulation layer arranged over the planar coil, and a second magnetic layer arranged over the second insulation layer. When used as an inductor, the planar magnetic element has a great quality coefficient Q. When used as a transformer, it has a large gain and a high voltage ratio. Since the element is small and thin, it is suitable for use in an integrated circuit, and can greatly contribute to miniaturization of electronic devices.
    Type: Grant
    Filed: September 3, 1996
    Date of Patent: September 1, 1998
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Tetsuhiko Mizoguchi, Toshiro Sato, Masashi Sahashi, Michio Hasegawa, Hiroshi Tomita, Atsuhito Sawabe
  • Patent number: 5583474
    Abstract: Disclosed herein is a planar magnetic element comprising a substrate, a first magnetic layer arranged over the substrate, a first insulation layer arranged over the first magnetic layer, a planer coil formed of a conductor, having a plurality of turns, arranged over the first insulation layer and having a gap aspect ratio of at least 1, the gap aspect ratio being the ratio of the thickness of the conductor to the gap between any adjacent two of the turns, a second insulation layer arranged over the planar coil, and a second magnetic layer arranged over the second insulation layer. When used as an inductor, the planar magnetic element has a great quality coefficient Q. When used as a transformer, it has a large gain and a high voltage ratio. Since the element is small and thin, it is suitable for use in an integrated circuit, and can greatly contribute to miniaturization of electronic devices.
    Type: Grant
    Filed: May 25, 1994
    Date of Patent: December 10, 1996
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Tetsuhiko Mizoguchi, Toshiro Sato, Masashi Sahashi, Michio Hasegawa, Hiroshi Tomita, Atsuhito Sawabe
  • Patent number: 5371486
    Abstract: A transformer core includes a first core member formed by laminating grain oriented 3% silicon steel sheets and second core members disposed at respective sides of the first core member in the direction of lamination so that the first core member is sandwiched by the second core members. Each second core member is formed by laminating non-oriented 6.5% silicon steel sheets. A commercial frequency component of magnetic fluxes mainly passes through the second core members such that an amount of noise caused by a higher harmonic component is reduced.
    Type: Grant
    Filed: November 25, 1992
    Date of Patent: December 6, 1994
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Kazuo Yamada, Eiji Shimomura, Kenshi Ishihara, Miyoshi Horiuchi
  • Patent number: 5204653
    Abstract: An electromagnetic induction device which comprises a split-type core assembly comprising at least one winding formed thereon and first and second core segments each having at least two joint faces spaced apart from each other, the first and second core segments are connected together with the joint faces of one of the first and second core segments held in contact with the joint faces of the other of the first and second core segments, and a finely divided ferromagnetic material is interposed between the joint faces of the respective first and second core segments. The ferromagnetic material used has an average particle size sufficient to form a magnetic fluid medium.
    Type: Grant
    Filed: January 22, 1991
    Date of Patent: April 20, 1993
    Assignee: Tabuchi Electric Co., Ltd.
    Inventors: Susumu Saitoh, Tetsurou Itoh, Naoki Kuroda
  • Patent number: 5146198
    Abstract: A multiple phase inductor includes a magnetic core having two end pieces and a plurality of legs extending between the end pieces to form flux paths which pass through the end pieces and the legs. Each leg includes a stack of "I" shaped laminations which are positioned between the end pieces to form two gaps in at least one of the flux paths. A coil is wound around each of the legs and all of the coils present substantially the same inductance to an external power circuit. By providing two gaps in each of the legs, localized heating of the turns of the coils is reduced.
    Type: Grant
    Filed: June 28, 1991
    Date of Patent: September 8, 1992
    Assignee: Westinghouse Electric Corp.
    Inventors: David D. Pollard, Mark W. Bailey
  • Patent number: 4953286
    Abstract: Strips of cast amorphous metal material are folded to form segments of a transformer core. The segments are arranged in a stack or stacks that will ultimately become a transformer core. A single stack of folded segments is formed about a mandrel into the closed loop of a wound core. Two or more stacks of folded segments are arranged to form the closed loop of a stacked core. The stacks are annealed and the joints opened so that the stacks may be inserted into prewound windings. The joints are then reclosed to complete the transformer core-coil assembly.
    Type: Grant
    Filed: December 12, 1988
    Date of Patent: September 4, 1990
    Assignee: Cooper Industries, Inc.
    Inventor: Maurice J. Boenitz
  • Patent number: 4845454
    Abstract: An inductance element comprises at least one annular core formed by a magnetic foil belt wound in a volute form and comprising magnetic thin films deposited on a tape-like thin plate; and at least one wire wound on said core. The magnetic thin films are provided with an axis of easy magnetization directed in the direction of width of said magnetic foil belt. Further, the magnetic thin films are thicknesswise separated into a plurality of discrete layers by at least one intervening resistance layer having a resistivity in the range from 10.sup.2 .mu..OMEGA.. cm to 10.sup.6 .mu..OMEGA..cm. Alternatively, the core may be formed by plural pieces of magnetic foil belt comprising magnetic thin films deposited on a tape-like thin plate, said plurality pieces of magnetic foil belt being insulated from each other and provided in a laminated form.
    Type: Grant
    Filed: July 24, 1987
    Date of Patent: July 4, 1989
    Assignee: Toko, Inc.
    Inventors: Shigetoshi Watanabe, Takafumi Toda
  • Patent number: 4656452
    Abstract: A core shunt packet for reducing the telephone influence factor in a transformer of the type having a core formed from strips of magnetic material arranged in end-to-end relation forming a series of staggered gaps at one end of the core, the core shunt packets including one or more steel laminations mounted in an envelope, the envelope being mounted on the side of the core in a position to bridge the gap area on the core with a sheet of insulation located between the envelope and the side of the core.
    Type: Grant
    Filed: November 8, 1985
    Date of Patent: April 7, 1987
    Assignee: RTE Corporation
    Inventors: Charles M. Martin, Wayne W. Lien
  • Patent number: 4616204
    Abstract: The invention provides a method and apparatus for cutting a magnetic core spirally wound from a ribbon of glassy metal. The core is mounted on a mandrel, and a portion of the core is appointed to be cut. A clamping mechanism applies to the outside peripheral surface of said portion, a compressive clamping force directed toward said surface and normal thereto. A positioning mechanism locates and fixes the core and mandrel onto an indexing mechanism. The indexing mechanism moves the core and mandrel to a preselected fixed position, and a cutting mechanism cuts the core.
    Type: Grant
    Filed: June 29, 1984
    Date of Patent: October 7, 1986
    Assignee: Allied Corporation
    Inventors: Hsin L. Li, John D. Misson, David G. Carrigan
  • Patent number: 4613842
    Abstract: For the iron cores of an electrical machinery and apparatuses, such as transformers, electric motors and generators, mostly a grain-oriented electromagnetic steel sheet is used. Since the grain-oriented electromagnetic steel sheet has a (110) [001]texture and is thus easily magnetized in the rolling direction, the direction of magnetic flux in the iron cores is required to be coincident with the rolling direction. However, this requirement cannot be completely fulfilled due to the shape and an operation efficiency of producing the iron cores as well as generation of a magnetic reluctance in the butted iron-core elements. Laser irradiation regions are formed, according to the present invention, for example, on the following: the parts of the iron core where the rotational magnetic field is generated; the entire surface of the I-type elements or: the major part of the E or C type element.
    Type: Grant
    Filed: May 31, 1984
    Date of Patent: September 23, 1986
    Assignee: Nippon Steel Corporation
    Inventors: Tadashi Ichiyama, Shigehiro Yamaguchi, Tohru Iuchi, Yoshihiro Ohya
  • Patent number: 4558297
    Abstract: The present invention relates to a saturable core which consists of a coiled thin strip of an amorphous magnetic alloy. The present invention provides a saturable core having a high .DELTA.Bs, a low power loss, a good saturation property, and low secular changes of the magnetic properties, due to determining the coiling direction of the saturable core so that it is the same as that of a coil heat treated.
    Type: Grant
    Filed: October 4, 1983
    Date of Patent: December 10, 1985
    Assignee: TDK Corporation
    Inventors: Masao Shigeta, Teruhiko Ojima
  • Patent number: 4528481
    Abstract: Amorphous magnetic metal alloys are processed by annealing at temperatures sufficient to achieve stress relief and cooling in directed magnetic fields or in zero magnetic fields. The ac and dc properties of magnetic cores produced in accordance with the processes of the invention may be tailored to match those of a wide range of magnetic alloys. Alloys processed in accordance with the invention provide improved performance in inductors, transformers, magnetometers, and electrodeless lamps.
    Type: Grant
    Filed: April 16, 1984
    Date of Patent: July 9, 1985
    Assignee: General Electric Company
    Inventors: Joseph J. Becker, Fred E. Luborsky, Israel S. Jacobs, Richard O. McCary
  • Patent number: 4520335
    Abstract: Ferromagnetic cores and electric transformers having a ferromagnetic core having at least two ferromagnetic circuits are described. At least one ferromagnetic circuit is composed of a ferromagnetic amorphous material and at least one ferromagnetic circuit is composed of a grain oriented electrical steel. The amorphous material having a saturation induction which is lower than that of the grain oriented steel. Methods of fabricating the core and using the transformer are also described.
    Type: Grant
    Filed: April 6, 1983
    Date of Patent: May 28, 1985
    Assignee: Westinghouse Electric Corp.
    Inventors: Gary C. Rauch, Robert F. Krause
  • Patent number: 4422061
    Abstract: In the conventional stacking method of the laminated core of a transformer, grain-oriented silicon steel sheet pieces of an identical grade or the identical magnetic properties are used as legs and yokes of the core. In a highly oriented silicon steel sheet having a high B.sub.8 value due to excellent magnetic properties in the rolling direction of the sheet, the excellent magnetic properties cannot be fully utilized for the watt loss reduction in the conventional stacking method. In a laminated core of the present invention, the transformer core comprises a grain-oriented silicon steel sheet having a higher orientation used for a leg(s) and a grain-oriented silicon steel sheet having a lower orientation used for a yoke(s). The former steel has the B.sub.8 value of generally 1.88 Tesla or higher and preferably 1.89 Tesla or higher. The latter steel has the B.sub.8 value of generally 1.86 Tesla or lower.
    Type: Grant
    Filed: September 2, 1981
    Date of Patent: December 20, 1983
    Assignee: Nippon Steel Corporation
    Inventors: Takaaki Yamamoto, Yoshihiro Ohya
  • Patent number: 4364020
    Abstract: A magnetic core for use with electrical windings characterized by a plurality of groups of butt-jointed laminations of high permeability, amorphous material with each lamination group having a layer of protective material surrounding the outermost lamination and comprising a strip of material having a melting point above the temperature range of from about 340.degree. C. to 420.degree. C., whereby each lamination group is protected from damage during handling.
    Type: Grant
    Filed: February 6, 1981
    Date of Patent: December 14, 1982
    Assignee: Westinghouse Electric Corp.
    Inventors: Kou C. Lin, Belvin B. Ellis
  • Patent number: 4262233
    Abstract: Amorphous magnetic metal alloys are processed by annealing at temperatures sufficient to achieve stress relief and cooling in directed magnetic fields or in zero magnetic fields.The ac and dc properties of magnetic cores produced in accordance with the processes of the invention may be tailored to match those of a wide range of magnetic alloys.Alloys processed in accordance with the invention provide improved performance in inductors, transformers, magnetometers, and electrodeless lamps.
    Type: Grant
    Filed: June 2, 1978
    Date of Patent: April 14, 1981
    Assignee: General Electric Company
    Inventors: Joseph J. Becker, Fred E. Luborsky, Israel S. Jacobs, Richard O. McCary
  • Patent number: 4241324
    Abstract: A unique core for an electrical transformer and method of construction thereof is disclosed which is applicable to either shell-form or core-form transformers of either single-phase or multi-phase application. The cross sectional area of the outside core leg and a portion of the yoke outside the electrical coil of the transformer is increased thereby decreasing the magnetic induction of that portion of the core with a concomitant reduction in electrical losses and noise. The structure comprises leg and yoke stacks formed of lamina of grain-oriented steel that are stacked in a laminar relationship such that adjoining edges of the leg and yoke members are periodically overlapped to enhance flux transfer. The core is stacked in such a fashion such that the outside leg members (outside the electrical coil) have additional laminar members periodically interspersed so that there are more outside leg lamina than inside leg lamina thereby increasing the cross-sectional area of the outside legs.
    Type: Grant
    Filed: September 28, 1979
    Date of Patent: December 23, 1980
    Assignee: McGraw-Edison Company
    Inventors: James D. Douglass, Albert T. Chase
  • Patent number: 4227120
    Abstract: An improved magnetic core of an amorphous metal alloy is provided for electrodeless fluorescent lamps.
    Type: Grant
    Filed: September 22, 1978
    Date of Patent: October 7, 1980
    Assignee: General Electric Company
    Inventor: Fred E. Luborsky
  • Patent number: 4205288
    Abstract: An electrical transformer having an electrical winding and a magnetic core having two parallel magnetic circuits having unequal mean lengths. The shorter of the parallel magnetic circuits is constructed of a magnetic material which exhibits a lower loss characteristic than the magnetic material used in the longer of the parallel magnetic circuits, at like levels of induction.
    Type: Grant
    Filed: October 27, 1978
    Date of Patent: May 27, 1980
    Assignee: Westinghouse Electric Corp.
    Inventors: Kou C. Lin, Belvin B. Ellis, Charles E. Burkhardt
  • Patent number: 4100521
    Abstract: An iron core for induction apparatuses is constructed of at least one main leg and yokes including side yokes comprising laminations of magnetic material. The magnetostriction of the yokes is smaller than that of the main legs, so that the vibration of the inductors is easily suppressed without any special means. Noise, which otherwise might arise from the vibration is thus reduced sharply.
    Type: Grant
    Filed: April 15, 1975
    Date of Patent: July 11, 1978
    Assignee: Hitachi, Ltd.
    Inventor: Yasuro Hori
  • Patent number: 3961299
    Abstract: A magnetic circuit which exhibits low reluctance on the path of a magnetic flux and comprises at least one anisotropic thin film formed of an iron-nickel-chromium alloy through which said magnetic flux passes in the hard direction of magnetization of the film.
    Type: Grant
    Filed: November 5, 1973
    Date of Patent: June 1, 1976
    Assignees: Commissariat a l'Energie Atomique, Compagnie Internationale pour l'Informatique
    Inventors: Jean-Pierre Lazzari, Igor Melnick