Coil And Core Patents (Class 336/221)
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Patent number: 7830238Abstract: An electromagnetic current limiter device comprising at least one ferromagnetic core having a central opening; at least one winding of electric conducting material wound on the core; a portion of said winding passing through said opening; an input terminal for receiving alternating current for supplying said alternating current to said winding; an output terminal for supplying current limited current to an external load; and a plurality of predetermined aligned magnetic domains defined in said core for limiting the current to said output terminal.Type: GrantFiled: July 7, 2008Date of Patent: November 9, 2010Inventor: Deo Prafulla Rajabhau
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Patent number: 7830235Abstract: An inductor array that includes a plurality of inductors where adjacent inductors share a core piece and thus a flux path to reduce the size and weight of the array. In one embodiment, the shared core pieces are formed as back-to-back U-shaped members defining an indented region at the center of the core piece. In another embodiment, a plurality of small block-shaped center core pieces in each inductor defines a plurality of gaps therebetween.Type: GrantFiled: September 9, 2008Date of Patent: November 9, 2010Assignee: GM Global Technology Operations, Inc.Inventors: Stephen Raiser, Thomas Vogel
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Publication number: 20100277267Abstract: Magnetic component assemblies including layered moldable magnetic materials and coils are advantageously utilized in providing surface mount magnetic components such as inductors and transformers.Type: ApplicationFiled: April 23, 2010Publication date: November 4, 2010Inventors: Robert James Bogert, Yipeng Yan, Frank Anthony Doljack, Hundi Panduranga Kamath
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Publication number: 20100271165Abstract: Coil capable of generating a magnetic field and method for manufacturing said coil. The present invention relates to a method for manufacturing a coil capable of generating a magnetic field known as an intense field when an electric current passes through it, comprising a formation step of turns in a cylindrical tube, wherein it comprises at least one formation step of at least one boss on at least one turn of said coil and at least one recess of a corresponding form in an adjacent turn, such that the boss extends perpendicularly to said recess, for absorbing the mechanical stresses caused by the electromagnetic forces and mechanical forces of thermal origin.Type: ApplicationFiled: April 23, 2010Publication date: October 28, 2010Inventors: Francois Debray, Rolf Pfister, Jean Dumas, Christophe Trophime, Nadine Vidal, Jean-Marc Tudela
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Publication number: 20100270945Abstract: A current-sharing transformer includes a magnetic core assembly, a primary winding coil and multiple secondary winding coils. The magnetic core assembly includes a main magnetic post and multiple minor magnetic posts. The primary winding coil is wound around the main magnetic post. The secondary winding coils wound around respective minor magnetic posts. The secondary winding coils are connected to respective DC loads through respective rectifier circuits. The magnetic paths between respective minor magnetic posts and the main magnetic post are equal, so that the magnitudes of currents passing through the DC loads are balanced by the current-sharing transformer.Type: ApplicationFiled: June 24, 2009Publication date: October 28, 2010Applicant: DELTA ELECTRONICS, INC.Inventors: Shih-Hsien Chang, Po-Nien Ko
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Publication number: 20100271166Abstract: A transformer having high and low voltage coils mounted to legs of a core is provided. Each low voltage coil includes conductor sheeting having opposing first and second ends and opposing first and second side edges. A pair of coil bus bars is provided for each low voltage coil. Each coil bus bar has first and second portions, wherein the first portion has a width that is more than one and a half times greater than a width of the second portion. Each coil bus bar is secured to the conductor sheeting of its low voltage coil such that the first portion of the coil bus bar is disposed at the first side edge of the conductor sheeting and the second portion of the coil bus bar is disposed at the second side edge of the conductor sheeting.Type: ApplicationFiled: July 12, 2010Publication date: October 28, 2010Applicant: ABB TECHNOLOGY AGInventors: Randall Farmer, Charlie Sarver
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Publication number: 20100271164Abstract: A choke coil includes a pair of E-shaped cores, first and second coil windings around central legs of the E-shaped cores, and an I-shaped core. Side legs of the pair of E-shaped cores are positioned face to face with each other with the I-shaped core intervening. There are gaps between the I-shaped core and each central leg. Electrical currents flow in the first and second coil windings in the same direction, and magnetic fluxes generated by each of the electrical currents are in opposite directions in the I-shaped core.Type: ApplicationFiled: April 21, 2010Publication date: October 28, 2010Applicant: TDK CORPORATIONInventors: Nobuo Kitajima, Satoshi Shinbo
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Publication number: 20100265028Abstract: The invention discloses a soft magnetic amorphous alloy and a soft magnetic nanocomposite alloy formed from the amorphous alloy. Both alloys comprise a composition expressed by the following formula: (Fe1-x-yCoxMy)100-a-b-cTaBbNc where, M is at least one element selected from the group consisting of Ni and Mn; T is at least one element selected from the group consisting of Nb, W, Ta, Zr, Hf, Ti, Cr, Cu, Mo, V and combinations thereof, and the content of Cu when present is less than or equal to 2 atomic %; N is at least one element selected from the group consisting of Si, Ge, C, P and Al; and 0.01?x+y<0.5; Q?y?0.4; 1<a<5 atomic %; 10<b<30 atomic %; and 0<c<10 atomic %. A core, which may be used in transformers and wire coils, is made by charging a furnace with elements necessary to form the amorphous alloy, rapidly quenching the alloy, forming a core from the alloy; and heating the core in the presence of a magnetic field to form the nanocomposite alloy.Type: ApplicationFiled: February 21, 2007Publication date: October 21, 2010Applicant: CARNEGIE MELLON UNIVESITYInventors: Michael E. McHenry, Jianguo Long, Vladimir Keylin, David Laughlin, Joseph Huth, Edward Conley
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Publication number: 20100265021Abstract: An electric coil comprising a coil core (10), a main winding (16) surrounding the coil core (10) and having an electrically conductive coil wire, a start winding (14) surrounding the coil core (10) and having an electrically conductive coil wire, and an end winding (18) surrounding the coil core (10) and having an electrically conductive coil wire, is characterized in that the coil wire of the main winding (16), the coil wire of the start winding (14), and the coil wire of the end winding (18) are formed by a continuous wound wire, and at least the main winding (16), preferably also the start winding (14), is wound directly onto the coil core (10).Type: ApplicationFiled: July 15, 2008Publication date: October 21, 2010Applicant: ETA SA MANUFACTURE HORLOGERE SUISSEInventors: Clemens Scherer, Yvan Pillet, Guido Käufer, Daniel Maeder, Friedrich Durand
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Patent number: 7808355Abstract: Combined type transformer includes: a transformer core; first and second coils provided with respect to the transformer core; first and second inductor cores provided around the first coil; and third and fourth inductor cores provided around the second coil. The transformer core and the first and second coils constitute a transformer, the first coil and the first and second inductor cores constitute a first inductor, and the second coil and the third and fourth inductor cores constitute a second inductor.Type: GrantFiled: February 5, 2008Date of Patent: October 5, 2010Assignees: Honda Motor Co., Ltd.Inventors: Masao Nagano, Mitsuaki Hirakawa, Toshihisa Shimizu
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Publication number: 20100245016Abstract: A reactor includes a tubular coil and a core. The coil generates magnetic flux when a current is supplied thereto. The core is made of magnetic powder-containing resin, and is arranged to cover the coil. An entire surface of the coil is covered with an insulation coating. The insulation coating has corner portions that cover corner portions of the coil. The corner portions of the coil are formed between two opposing end surfaces (axial end surfaces) of the coil and an inner circumference surface of the coil, and between the two axial end surfaces of the coil and an outer circumference surface of the coil, when viewed in a cross section that is perpendicular to the direction the coil is wound. Each corner portion includes a curved surface portion formed with a circularly curved surface portion having a curvature radius of 0.2 mm or more. A minimum thickness of the corner portion is 0.2 mm or more. The elastic modulus of the core is 5 to 25 GPa.Type: ApplicationFiled: March 26, 2010Publication date: September 30, 2010Applicant: DENSO CORPORATIONInventors: Mitsutoshi Kameda, Kazuo Kato, Takashi Aoki, Hiroyuki Okuhira, Kouji Okamoto
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Publication number: 20100245015Abstract: A hot-forming fabrication method of a magnetic component and a hot-formed magnetic component fabricated by the same are provided. More particularly, a magnetic powder hot-forming technique is provided, along with a hot-formed magnetic component fabricated by the hot-forming technique so as to have high inductance, low core loss, and high electromagnetic wave shielding efficiency. A low core low-core loss core for use in a common basic magnetic component is enclosed and thereby shielded by a single-layer or multi-layer EMI shielding material, thus producing an enhanced magnetic component with high inductance, low core loss, and low electromagnetic wave interference.Type: ApplicationFiled: September 15, 2009Publication date: September 30, 2010Inventor: S. R. SHANG
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Publication number: 20100232181Abstract: The transformer includes: a magnetic core having two base-plates and four legs; a first conductive member as a first winding, having four through-holes through which the four legs pass, respectively; and one or more second conductive members as a second winding, each having four through-holes through which the four legs pass, respectively. The first and second windings are wound around the four legs. Closed magnetic paths are formed inside the magnetic core from the four legs to the two base-plates due to currents flowing through the first or the second winding. A couple of magnetic fluxes each generated inside each of a couple of legs arranged along one diagonal line are both directed in a first direction, while another couple of magnetic fluxes each generated inside each of another couple of legs arranged along another diagonal line are both directed in a second direction opposite to the first direction.Type: ApplicationFiled: March 8, 2010Publication date: September 16, 2010Applicant: TDK CORPORATIONInventor: Wataru NAKAHORI
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Patent number: 7791440Abstract: A method of forming, in or on a Si substrate, planar micro-coils with coil windings of high aspect ratio (>3) and a wide variety of geometric shapes. The micro-coils may be formed on a Si substrate and be embedded in a dielectric, or they may be formed in trenches within a Si substrate. The micro-coils may have field enhancing ferromagnetic pillars rising above the micro-coil plane, formed at positions of maximum magnetic field strength and the micro-coils may also include magnetic layers formed beneath the substrate and contacting the pillars to form a substantially closed pathway for the magnetic flux. The substrate may be thinned to membrane proportions. These micro-coils produce strong magnetic fields with strong field gradients and can be used in a wide variety of processes that involve the exertion of strong magnetic forces at small distances or the creation of magnetic wells for trapping and manipulating small particles.Type: GrantFiled: November 12, 2004Date of Patent: September 7, 2010Assignees: Agency For Science, Technology And Research, Nanyang Technological UniversityInventors: Qasem Ramadan, Victor Samper, Daniel Puiu Poenar, Chen Yu
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Patent number: 7791836Abstract: The present invention provides a thin film magnetic device realizing effective improvement in magnetic permeability in a high frequency area. The thin film magnetic device includes a thin film coil and a plurality of strip-shaped magnetic films disposed along a plane in which the thin film coil extends. The plurality of strip-shaped magnetic films are disposed to extend in one direction only in a pair of areas facing each other. The pair of areas is selected from four areas obtained by dividing, in the winding direction, the area where the thin film coil extends.Type: GrantFiled: March 29, 2007Date of Patent: September 7, 2010Assignee: TDK CorporationInventor: Taku Masai
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Publication number: 20100219928Abstract: A process for production of a packed soft magnetic component, comprises the steps of: —preparing a rotational mould, consisting of at least one mould cavity connected to a driven rotational axle, arranging a coil in the mould, filling the at least one mould cavity with a binder and a soft magnetic, metallic material in the form of a powder, —driving the axle for rotation of said at least one mould, whereby the soft magnetic, metallic material is packed by centrifugal forces to one side of said at least one mould cavity, mixed with the binder, thus forming a component comprising a soft magnetic composite with a coil embedded therein.Type: ApplicationFiled: October 16, 2008Publication date: September 2, 2010Inventor: Mats Alaküla
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Publication number: 20100214053Abstract: A composite transformer includes a bobbin assembly, a magnetic core covering element and a magnetic core assembly. The bobbin assembly includes at least a first connecting part and a first channel, wherein at least a primary winding coil and at least a secondary winding coil are wound around the bobbin assembly. The magnetic core covering element includes a second channel and at least a second connecting part. The at least a second connecting part of the magnetic core covering element is coupled with the at least a first connecting part of the bobbin assembly, so that the magnetic core covering element is combined with the bobbin assembly. The magnetic core assembly is partially embedded into the first channel of the bobbin assembly and the second channel of the magnetic core covering element.Type: ApplicationFiled: July 10, 2009Publication date: August 26, 2010Applicant: DELTA ELECTRONICS, INC.Inventors: Yi-Lin Chen, Bou-Jun Zung, Shih-Hsien Chang, Hsin-Wei Tsai, Zhi-Liang Zhang
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Patent number: 7782168Abstract: A reactor part includes at least a winding and a magnetic substance core, in which the core includes a pair of winding portions around each the winding is wound, and a non-winding portion around which no winding is wound, wherein a cross-sectional area in a direction orthogonal to a magnetic path of the non-winding portion of the core is made smaller than a cross-sectional area in a direction orthogonal to a magnetic path of the each of winding portions.Type: GrantFiled: February 6, 2007Date of Patent: August 24, 2010Assignee: Tamura CorporationInventors: Ryo Nakatsu, Kensuke Maeno
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Publication number: 20100194516Abstract: To provide a core for reactor capable of reducing the eddy current loss and improving the direct current superposition characteristics, a manufacturing method thereof, and a reactor. A core for reactor M is obtained by press molding metallic magnetic particles coated with an insulating coated film, and the metallic magnetic particles have the following compositions: (1) the mean particle size is 1 ?m or more and 70 ?m or less; (2) the variation coefficient Cv which is a ratio (?/?) of the standard deviation (?) of the particle size and the mean particle size (?) is 0.40 or less; and (3) the degree of circularity is 0.8 or more and 1.0 or less. On the outside of the insulating coated film, at least one of a heat-resistance imparting protective film and a flexible protective film is further provided as a outer coated film.Type: ApplicationFiled: September 10, 2008Publication date: August 5, 2010Inventors: Atsushi Sato, Toru Maeda
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Publication number: 20100194517Abstract: A current-compensated choke features several current paths and includes several windings that are connected in parallel and wound around a common core. The windings preferably are alternately wound on the core in such a way that windings of a common current path are not arranged directly one on top of another.Type: ApplicationFiled: February 1, 2010Publication date: August 5, 2010Inventors: Manfred Karasek, Markus Straub
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Publication number: 20100194306Abstract: A transformer includes a first bobbin having a first primary winding and a first secondary winding wound therearound, having a first through hole; a second bobbin having a second primary winding and a second secondary winding wound therearound, having a second through hole; and two divided magnetic cores. A divided magnetic core is composed of center magnetic leg formed from a vertical wall and a side wall vertically linked to rear magnetic plate, with a T-shaped cross section; a first outer magnetic leg placed at one side separated by the vertical wall; and a second outer magnetic leg placed at the other side. The first and second outer magnetic legs are inserted from both sides of the first and second through hole.Type: ApplicationFiled: September 16, 2008Publication date: August 5, 2010Applicant: Panasonic CorporationInventors: Tomohiro Sugimura, Toshifumi Toya, Sadao Morimoto
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Publication number: 20100188184Abstract: An inductor comprises a core member including a groove portion and a wire-winding portion. The groove portion extends through the wire-winding portion along the direction of the wire-winding axis, and the groove portion's cross-sectional area perpendicular to the wire-winding axis is in the range of from one-third to one-half of the core member's entire cross-sectional area perpendicular to the wire winding axis.Type: ApplicationFiled: January 14, 2010Publication date: July 29, 2010Applicant: CHILISIN ELECTRONICS CORP.Inventor: GUNG FU CHEN
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Publication number: 20100176817Abstract: A Bulk Current Injection (BCI) transformer is provided herein with a magnetic core and a plurality of windings. The magnetic core is configured for encircling one or more electrical conductors under test. Each of the plurality of windings are wrapped, at least in part, around a longitudinal dimension of the magnetic core and spaced apart around an azimuthal dimension of the magnetic core. During injection tests, a power source may be coupled for supplying current to each of the windings at a respective “feed point.” Arranging multiple feed points around the magnetic core enables current flow through the windings to generate an azimuthally-uniform magnetic flux density in the magnetic core. The uniform magnetic flux density enables the BCI transformer to excite only common mode currents in the electrical conductors under test. BCI test methods, including injection tests and current sensing tests are also provided herein, along with a test setup for characterizing BCI transformers.Type: ApplicationFiled: January 9, 2009Publication date: July 15, 2010Applicant: TDK CORPORATIONInventors: James S. McLean, Robert A. Sutton
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Patent number: 7755463Abstract: The claimed invention relates to arrangements of inductors and integrated circuit dice. One embodiment pertains to an integrated circuit die that has an inductor formed thereon. The inductor includes an inductor winding having a winding input and a winding output. The inductor also comprises an inductor core array having at least first and second sets of inductor core elements that are magnetically coupled with the inductor winding. Each inductor core element in the first set of inductor core elements is formed from a first metallic material. Each inductor core element in the second set of inductor core elements is formed from a second metallic material that has a different magnetic coercivity than the first magnetic material. The inductor further comprises a set of spacers that electrically isolate the inductor core elements. Some embodiments involve multiple inductor windings and/or multiple inductor core elements that magnetically interact in various ways.Type: GrantFiled: October 13, 2008Date of Patent: July 13, 2010Assignee: National Semiconductor CorporationInventors: Peter J. Hopper, Peter Johnson, Peter Smeys, Andrei Papou
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Publication number: 20100171580Abstract: Provided is an annular reactor core formed of a U-shaped core and core legs. Core joints including end portions and two protrusions form the U-shaped core. Between the protrusions of these core joints, a plurality of (two) core legs 6 formed of core blocks are arranged so as to have gaps and the protrusions. The ratio A/B, which is a ratio of the length A of the protrusions of the core joint to the average length B of the core blocks constituting the core legs in a magnetic path direction, is optimized so as to be not less than 0.3 but not more than 8.0, whereby an increase in copper loss due to leak magnetic fluxes of the gap portions is suppressed.Type: ApplicationFiled: January 10, 2008Publication date: July 8, 2010Inventors: Toru Abe, Hiroki Hamakake, Keiko Kikuchi
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Publication number: 20100164673Abstract: The present invention relates to an electromagnetically-countered system including at least one wave source irradiating harmful electromagnetic waves and at least one counter unit emitting counter electromagnetic waves which are capable of countering the harmful waves by such counter waves. More particularly, the present invention relates to generic counter units of various electromagnetically-countered transformer systems and to various mechanisms for countering the harmful waves by the counter units by, e.g., matching configurations of such counter units with those of the wave sources, matching shapes of the counter waves with shapes of the harmful waves, and the like. The present invention also relates to various methods of countering the harmful waves with the counter waves by such source matching or wave matching and various methods of providing such counter units as well as emitting the counter waves.Type: ApplicationFiled: December 31, 2008Publication date: July 1, 2010Inventor: Youngtack Shim
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Publication number: 20100164674Abstract: The invention discloses a combined transformer. The combined transformer includes a first core, a second core, a first primary coil, a first secondary coil, a second primary coil, and a second secondary coil. The first core includes a first side pillar and a second side pillar. The second core includes a third side pillar and fourth side pillar. The first primary coil winds around the first side pillar. The first secondary coil winds around the third side pillar which corresponds to the first primary coil. The second primary coil winds around the second side pillar. The second secondary coil winds around the fourth side pillar which corresponds to the second primary coil. The first core and the second core form a first magnetic path and a second magnetic path. The first primary coil, the first secondary coil, and the first magnetic path form a first transformer. The second primary coil, the second secondary coil, and the second magnetic path form a second transformer.Type: ApplicationFiled: June 16, 2009Publication date: July 1, 2010Applicant: Darfon Electronics Corp.Inventors: Ming Yen Wu, Ching Chang Hsieh
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Publication number: 20100156587Abstract: A thermosetting resin composition comprises (A) a polymeric component having at least two polymerizable substituents in the molecule, (B) a compound having at least one polymerizable substituent in the molecule and (C) a living polymerization agent for curing the resin composition.Type: ApplicationFiled: December 22, 2009Publication date: June 24, 2010Inventors: Takahito Muraki, Hisashi Morooka, Hiroyuki Kagawa, Satoru Amou
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Publication number: 20100148902Abstract: Disclosed herein is a surface mount type power inductor which has an outer magnetic capsule integrated with a coil-wound inner core, and which thus has no air gap between the outer magnetic capsule and the inner core, and can maintain a large inductance L in a high current condition. In the inductor, a coil is wound a predetermined number of turns around the inner core formed from ferrite or magnetic metal. An outer magnetic capsule, molded from a magnetic powder, an insulation filler, a binder, and a lubricant, is provided to cover the inner core and the coil.Type: ApplicationFiled: December 28, 2006Publication date: June 17, 2010Inventors: Jae Young Shin, Byung Moo Song, Sang Kyung Lee
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Publication number: 20100141372Abstract: A pulse transformer includes a core unit and a coil unit. The core unit includes an annular core part, and an annular choke part that is disposed in contact with the annular corepart. The coil unit includes a plurality of coils, each of which is wound around both of the annular core part and the annular choke part.Type: ApplicationFiled: December 5, 2008Publication date: June 10, 2010Applicant: Taimag CorporationInventor: Aaron Chen
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Publication number: 20100123541Abstract: A reactor is composed of a coil and a core placed in the inside area and outer peripheral area of the coil in a container. The core is composed of magnetic powder, non-magnetic powder, and resin. The nom-magnetic powder is composed of main component powder and low elastic modulus powder. The main component powder as a main component of the non-magnetic powder is made of one or more kinds of powder of a heat conductivity which is larger than that of the resin. The low elastic modulus powder is made of one or more kinds of powder of an elastic modulus which is smaller than that of the powder forming the main component powder.Type: ApplicationFiled: November 16, 2009Publication date: May 20, 2010Applicants: DENSO CORPORATION, NEC TOKIN CORPORATIONInventors: Kenji SAKA, Takashi Yanbe
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Patent number: 7714690Abstract: A coil component has a first coil part and a second coil part, a middle member, and a shield member. Each of the first and second coil parts includes a drum core and a winding. The middle member is located between the first and second coil parts arranged in a state in which axes of winding drums in the respective first and second coil parts are parallel to each other. The shield member is formed at least in part of an outside surface of the winding in each of the first and second coil parts and is a resin containing a magnetic material powder. The magnetic permeability of the middle member is lower than that of the core and the shield member.Type: GrantFiled: January 22, 2008Date of Patent: May 11, 2010Assignee: TDK CorporationInventors: Atsushi Shoji, Masatoshi Shindoh, Yoshiaki Kitajima
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Patent number: 7714687Abstract: In a transformer including a coil part having a first bobbin to which a coil is mounted, a second bobbin to be fitted to the first bobbin combined to each other, the coil part being sandwiched between magnetic cores from above and below, the first bobbin includes at least one lead drawing through holes on a periphery on the inner peripheral side of a coil mounting surface, and at least one of coil-drawn-leads of the coil is drawn through the lead drawing through hole. With this transformer, coming out of the coil-drawn-lead, displacement, and erroneous wiring are prevented, and hence the inserting capability of the coil is improved. Therefore, the workability is remarkably improved, and hence a product which is low in price can be provided.Type: GrantFiled: February 28, 2005Date of Patent: May 11, 2010Assignee: Panasonic CorporationInventors: Tomio Marui, Koji Nakashima, Toshiyuki Nakata
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Publication number: 20100102416Abstract: Integrated circuit packages incorporating an inductor and methods for their fabrication. The lead frame used in packaging the integrated circuit includes a first area for receiving the integrated circuit, and a second area having a plurality of connections from one side to the other side of the lead frame, thereby forming coil segments. After mounting the integrated circuit and wire bonding its connections, the lead frame is placed on a ferrite plate, the assembly is encapsulated in resin, and the leads trimmed and bent. Mounting of the packaged integrated circuit on a properly prepared printed circuit interconnects the coil segments in the package to coil segments on the printed circuit, thereby forming a single, multi-turn coil around the ferrite plate. Various embodiments are disclosed.Type: ApplicationFiled: October 29, 2008Publication date: April 29, 2010Applicant: MAXIM INTEGRATED PRODUCTS, INC.Inventors: Ahmad Ashrafzadeh, Mansour Izadinia, Nitin Kalje, Ignacio McQuirk
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Publication number: 20100102917Abstract: An inductor includes a first core, a second core, a protruding structure, at least two gaps and a conducting wire. The first core has a protruding portion. The second core is disposed opposite to the first core. The protruding structure protrudes from the protruding portion of the first core and toward the second core. The at least two gaps are between the protruding portion of the first core and the second core. The conducting wire winds around at least one of the first and second cores. The conducting wire has a specific resistance value of 1.42 ??m or lower.Type: ApplicationFiled: January 7, 2010Publication date: April 29, 2010Inventors: Chun-Tiao Liu, Gwo-Tswin Wu, Roger Hsieh, Wen-Hsiung Liao
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Publication number: 20100090790Abstract: A common-mode choke coil includes a core, external electrodes, a pair of wires, and a top plate. The core includes a winding core portion and a pair of flanges at both ends of the winding core portion. The upper surface of the winding core portion and the upper surfaces of the flanges are covered with a metal film. The external electrodes are provided on lower portions of the flanges. A pair of wires are wound on the winding core portion of the core, and the ends of the wires are connected to the external electrodes. The top plate is bonded to the upper surfaces of the flanges preferably via an adhesive.Type: ApplicationFiled: December 23, 2009Publication date: April 15, 2010Applicant: MURATA MANUFACTURING CO., LTD.Inventors: Takahiro AZUMA, Tetsuya MORINAGA, Takahiro AOKI, Yoshie NISHIKAWA, Shinya HIRAI, Yoshimasa GOTO, Yasushi SAITO, Yu ISHIWATA
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Patent number: 7696702Abstract: A transformer includes: a primary winding receiving portion having a primary winding wound around an axis; and a pair of secondary winding receiving portions each having a secondary winding wound around an axis and disposed on the opposite sides of the first primary winding receiving portion with a gap left in the axial direction. The gaps are formed in a size of a value higher than a first predetermined value, and the coupling coefficients between the first primary winding and the two secondary windings are set lower than a second predetermined value by the gaps.Type: GrantFiled: December 4, 2007Date of Patent: April 13, 2010Assignee: Sony CorporationInventor: Kenji Iwai
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Publication number: 20100085139Abstract: A magnetic component and a method of manufacturing the same. The method comprises the steps of providing at least one shaped-core fabricated from an amorphous powder material, coupling at least a portion of at least one winding to the at least one shaped-core, and pressing the at least one shaped-core with at least a portion of the at least one winding. The magnetic component comprises at least one shaped-core fabricated from an amorphous powder material and at least a portion of at least one winding coupled to the at least one shaped-core, wherein the at least one shaped-core is pressed to at least a portion of the at least one winding. The winding may be preformed, semi-preformed, or non-preformed and may include, but is not limited to, a clip or a coil. The amorphous powder material may be an iron-based or cobalt-based amorphous powder material or a nanoamorphous powder material.Type: ApplicationFiled: October 8, 2008Publication date: April 8, 2010Applicant: COOPER TECHNOLOGIES COMPANYInventors: Yipeng Yan, Robert James Bogert
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Publication number: 20100085140Abstract: A low-loss ferrite comprising as main components 46.5-49.5% by mol of Fe2O3, 17-26% by mol of ZnO, 4-12% by mol of CuO, and 0.2% or more and less than 1.2% by mol of CoO, the balance being NiO, and 0.03-1.4% by mass (as SnO2) of Sn based on 100% by mass of the main components, and having an average crystal grain size of 0.7-2.5 ?um, and an electronic device obtained by integrally sintering pluralities of layers of this low-loss ferrite and coil-shaped electrodes formed in the laminate.Type: ApplicationFiled: April 16, 2008Publication date: April 8, 2010Applicant: Hitachi Metals, Ltd.Inventors: Satoru Tanaka, Takeshi Tachibana
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Patent number: 7679482Abstract: An inductor includes a first magnetic substance core which has a middle leg, a first outer leg, a second outer leg, and a body portion interconnecting the middle leg, the first outer leg and the second outer leg, and a second magnetic substance core which is arranged to be opposed to the first magnetic substance core. A first conductor is arranged in a first space which is formed by the middle leg, the first outer leg, part of the body portion, and the second magnetic substance core. A second conductor is arranged in a second space which is formed by the middle leg, the second outer leg, part of the body portion, and the second magnetic substance core. The middle leg is formed with a region which is lower in height than the first outer leg, in the same direction as the longitudinal direction of the first outer leg.Type: GrantFiled: June 5, 2008Date of Patent: March 16, 2010Assignee: NEC Tokin CorporationInventors: Seiichi Yamada, Okikuni Takahata, Hiroyuki Kamata, Fumishirou Tsuda, Masahiro Kondo
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Publication number: 20100050420Abstract: A manufacturing method of a magnetic element includes the steps of providing a first magnetic material, a second magnetic material, and at least one coil; disposing the coil in a mold; applying the first magnetic material in the coil to form a winding magnetic core; and applying the second magnetic material in the mold to form a magnetic body for covering the winding magnetic core.Type: ApplicationFiled: December 24, 2008Publication date: March 4, 2010Inventors: Chung-Jung KUO, Chieh-Cheng CHEN, Yu-Lin HSUEH, Chih-Hung CHANG
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Patent number: 7671713Abstract: An integrated structure of passive elements in an LLC resonance converter realized by flexible circuit boards includes a closed magnetic circuit formed by first and second magnetic cores, a tubular, double-sided, flexible circuit board, tubular magnetic-material layer and tubular, single-sided, flexible circuit board. The single-sided circuit board is coaxially sleeved in turn from inside outwards on a magnetic core column of the closed magnetic circuit. The tubular, double-sided, circuit board is a laminated plate material formed in turn of a first insulating layer, first copper foil, insulating medium layer, second copper foil and second insulating layer. The tubular, single-sided, circuit board is a laminated plate material formed in turn of a third insulating layer, third copper foil and fourth insulating layer. The integration of a resonance capacitor, resonance inductor, shunt inductor and transformer in a LLC resonance converter is realized by using these flexible circuit boards.Type: GrantFiled: February 4, 2008Date of Patent: March 2, 2010Assignees: Zhe Jiang University, Fuji Electric Systems Co., Ltd.Inventors: Dehong Xu, Yanjun Zhang, Yi Chen, Kazuaki Mino
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Publication number: 20100045420Abstract: An isolation magnetic device produced by inserting a first end of a wire through a first hole of a core, wrapping the first end of the wire around a first side of the core and inserting the first end of the wire through a second hole of the core. The second hole of the core is spaced from the first hole and has a longitudinal axis extending parallel to a longitudinal axis of the first hole. The device is further produced by inserting a second end of the wire through the second hole of the core, wrapping the second end of the wire around the first side of the core and inserting the second end of the wire through the first hole of the core.Type: ApplicationFiled: August 20, 2008Publication date: February 25, 2010Inventors: Brian J. Buckmeier, John Hess, Joseph Berry, Edwin Edralin
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Publication number: 20100039206Abstract: The invention relates to a method for operating a transformer (130), in particular a (single-phase) mid-frequency welding transformer, with a transformer core (131) with a primary winding (132) and a secondary winding (133), which is connected into a secondary circuit (120), comprising the regulation of a magnetic flux density (B) in the transformer core (131) between an upper flux density threshold value (Bm) and a lower flux density threshold value (?Bm) and the regulation of a load current (ibr) in the secondary circuit (120) between an upper load current threshold value (ibr-zg) and a lower load current threshold value (ibr-sp). The invention likewise relates to a corresponding apparatus (200). The invention reduces in particular voltage peaks and saturation effects, which otherwise occur during operation of a mid-frequency transformer.Type: ApplicationFiled: June 26, 2007Publication date: February 18, 2010Inventors: Beno Klopcic, Heinz-Ullrich Mueller, Drago Dolinar, Gorazd Stumberger
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Publication number: 20100039207Abstract: A coil bobbin has a cylindrical portion around which a coil winding is wound. The coil winding is composed of coil members of an end-defined ring shape coupled to each other. The cylindrical portion is inserted into openings of the coil members along a direction of a center axis of the cylindrical portion and from one end of the cylindrical portion. Flanges protruding outwardly relative to the center axis of the cylindrical portion are integrally provided at the other end of the cylindrical portion and a bobbin-side engagement portion for engagement between the coil bobbin and the coil winding is formed on a face of the flange opposed to the coil member. As the cylindrical portion is inserted into the coil members, the bobbin-side engagement portion comes into engagement with a winding-side engagement portion formed on a back face of the coil member.Type: ApplicationFiled: August 6, 2009Publication date: February 18, 2010Applicant: TDK CORPORATIONInventor: Kouji KANEKO
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Publication number: 20100033284Abstract: A resonance type transformer has an O-shaped magnetic core, a primary winding, and a secondary winding. The O-shaped magnetic core is formed of a first split magnetic core and a second split magnetic core, and has a first magnetic leg provided with a first magnetic gap therein and a second magnetic leg opposite the first magnetic leg. The primary winding is wound on the outer periphery of the first magnetic so as to cover at least the first magnetic gap. The secondary winding is wound on the outer periphery of the second magnetic leg.Type: ApplicationFiled: February 22, 2006Publication date: February 11, 2010Applicant: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD.Inventors: Kazuhiko Yamakami, Wataru Tabata, Hidenori Uematsu, Hamazou Hagino, Chiaki Tachioka
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Publication number: 20100026441Abstract: Improved inductive electronic apparatus and methods for manufacturing the same. In one exemplary embodiment, the apparatus comprises an inductive device module comprising N inductors and N+1 core elements. The core elements comprise ferrite core pieces that are optionally identical to one another. These core elements are stacked (e.g., in a longitudinal coaxial arrangement) such that the back of one core element associated with a first inductor provides a magnetic flux path for a second inductor. Form-less (bonded) windings are also optionally used to simplify the manufacture of the device, reduce its cost, and allow it to be made more compact (or alternatively additional functionality to be disposed therein). One variant utilizes a termination header for mating to a PCB or other assembly, while another totally avoids the use of the header by directly mating to the PCB.Type: ApplicationFiled: October 1, 2009Publication date: February 4, 2010Inventor: Timothy Craig Wedley
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Patent number: 7646276Abstract: The transformer has a bobbin, a coil assembly and a magnetic core assembly. The bobbin is mounted in the magnetic core assembly and has multiple connecting pins being formed on at least one side of a bottom surface of the bobbin. Each connecting pin has a top surface as a soldering surface that corresponds to a solder pad on a back of a circuit board. At least one fastener is further formed on the bottom surface of the circuit board. Therefore, when the transformer is mounted through the circuit board, the connecting pins are soldered on the back of the circuit board to reduce the total thickness of the combination of the transformer and the circuit board.Type: GrantFiled: May 7, 2008Date of Patent: January 12, 2010Assignee: Acbel Polytech Inc.Inventors: Chao-Yuan Yang, Shun-Te Chang, Chang-Ching Yeh, Jui-Chia Chen
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Publication number: 20090295531Abstract: A conductive cable for reducing the power losses in components, such as inductors and transformers. The conductive cable includes multiple strands that each include an inner conductor and an outer insulating layer. The conductive cable includes strands of multiple cross-sectional areas (multiple gauges), such that the power losses associated with the skin effect may be reduced. The cross-sectional areas of the strands of the conductive cable may be selected dependent upon the frequency content of the current that they are intended to carry. In the case of a PFC boost converter, the various cross-sectional areas of the strands may be selected to carry the harmonics of and AC power source, as well as higher frequency current caused by a switch associated with the PFC boost converter.Type: ApplicationFiled: May 28, 2009Publication date: December 3, 2009Inventor: Arturo Silva
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Publication number: 20090289751Abstract: A composite transformer, having first and second inductors and a transformer, includes a transformer core that has a core leg around which portions of first and second windings are wound, and a base fixing the core leg, a first inductor core that has a core leg around which a portion of the first winding is wound and a base fixing the core leg, and a second inductor core that has a core leg around which a portion of the second winding is wound and a base fixing the core leg. The first and second windings are wound in a manner that flux are cancelled with each other, and are wound around the core leg of the transformer core in a manner alternately overlapping with each other, and are wound around respective core legs of the first and second inductor cores so as to be apart from each other to suppress any interference of magnetic fluxes.Type: ApplicationFiled: May 22, 2009Publication date: November 26, 2009Inventors: Masao Nagano, Mitsuaki Hirakawa