Laminated Type (includes Bundles Of Rods Or Wires) Patents (Class 336/234)
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Patent number: 12193160Abstract: A printed circuit board includes: a core substrate including a plurality of core layers; a plurality of magnetic members embedded in each of the plurality of core layers; a first coil pattern disposed on the core substrate; and a second coil pattern disposed below the core substrate.Type: GrantFiled: March 9, 2021Date of Patent: January 7, 2025Assignee: SAMSUNG ELECTRO-MECHANICS CO., LTD.Inventors: Jung Hyun Cho, Jin Won Lee, Byung Kuk Kang, Chang Soo Woo
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Patent number: 12080465Abstract: A transformer module and a power module are provided. The transformer module includes: a magnetic core, a first winding and a second winding. The magnetic core includes at least one magnetic column at least partially covered by a multi-layer carrier including a plurality of horizontal copper foils and connecting copper foils. Horizontal copper foils are located on horizontal wiring layers, and connecting copper foils are disposed to connect horizontal copper foils. First and second windings surround the magnetic column, and the second winding is located outside the first winding. Both the first and second windings are formed by a horizontal copper foil and a connecting copper foil; two ends of the first winding are electrically connected to first and second surface-mounted pins; two ends of the second winding are electrically connected to third and fourth surface-mounted pins; these pins are disposed on at least one surface of the transformer module.Type: GrantFiled: October 31, 2019Date of Patent: September 3, 2024Assignee: Delta Electronics (Shanghai) Co., Ltd.Inventors: Chaofeng Cai, Jianhong Zeng, Shouyu Hong, Rui Wu, Haoyi Ye, Yiqing Ye, Xiaoni Xin
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Patent number: 11955275Abstract: A method for producing a multilayer coil component includes forming, on a main face of a substrate, a first coil conductor extending along the main face having conductivity, forming a second coil conductor and a third coil conductor apart from each other in a direction in which the first coil conductor extends and each extending from the first coil conductor in a first direction orthogonal to the main face, and forming a fourth coil conductor electrically connected to an end of the second coil conductor opposite to the first coil conductor and extending along the main face. The forming the first coil conductor includes forming, on the main face, a first insulator layer provided with a first penetration portion having a shape corresponding to the first coil conductor and exposing a part of the main face, and forming, by plating, the first coil conductor in the first penetration portion.Type: GrantFiled: August 27, 2020Date of Patent: April 9, 2024Assignee: TDK CORPORATIONInventors: Yuya Ishima, Shinichi Kondo, Kosuke Ito, Shingo Hattori, Takashi Suzuki, Hidenobu Umeda
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Patent number: 11179745Abstract: A method of manufacturing an arrangement for transferring energy from a primary unit conductor arrangement by a magnetic or an electromagnetic field to a secondary unit conductor arrangement in which the field induces an electric voltage, wherein the method comprises the steps: arranging a conductor arrangement selected from the primary unit conductor arrangement and the secondary unit conductor arrangement in a first layer of the arrangement and providing a second layer, so that the second layer is located on a back side of the first layer opposite to a front side of the first layer on which the magnetic or electromagnetic field is transferred or received during operation, wherein the second layer is made of a constituent material, comprising magnetic and/or magnetizable particles dispersed within the constituent material and wherein the magnetic or magnetizable particles are moved with respect to their positions and/or orientations within the constituent material before the constituent material is hard andType: GrantFiled: July 3, 2017Date of Patent: November 23, 2021Assignee: Bombardier Primove GmbHInventors: Sergio Alejandro Perez Romero, Éanna Curran, Federico Garcia
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Patent number: 10913546Abstract: A system for homing and recharging an unmanned vehicle comprises a plurality of homing layers operative along the radius of an imaginary circle that has the homing target at its center, each homing layer consisting of a sub-system provided with location means of increasing accuracy relative to that of a sub-system that operates along said radius farther away, from the center of said circle.Type: GrantFiled: January 28, 2016Date of Patent: February 9, 2021Assignee: AIROBOTICS LTD.Inventors: Ran Krauss, Meir Kliner
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Patent number: 10256029Abstract: An electronic component includes a multilayer body having a configuration, in which a plurality of insulator layers containing ferrite ceramic are stacked, and a coil having a configuration, in which a plurality of coil conductor layers containing Ag and being disposed on the insulator layers are connected to at least one via hole conductor penetrating the insulator layers in the stacking direction, and having a spiral shape spiraling in the stacking direction. A first pore area ratio of a side gap interposed between an outer circumferential edge of an annular track formed by stacking the plurality of coil conductor layers and an outer edge of the multilayer body, when viewed in the stacking direction, is 9.0% or more and 20.0% or less, and the second pore area ratio of a portion interposed between two coil conductor layers in the stacking direction is 8.0% or less.Type: GrantFiled: April 11, 2016Date of Patent: April 9, 2019Assignee: Murata Manufacturing Co., Ltd.Inventors: Norimichi Onozaki, Kaoru Tachibana, Mitsuru Odahara
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Patent number: 9357651Abstract: An inductor is integrated into a multilevel wiring network of a semiconductor integrated circuit. The inductor includes a planar magnetic core and a conductive winding. The conductive winding turns around in generally spiral manner on the outside of the planar magnetic core. The conductive winding is piecewise constructed of wire segments and of VIAs. The wire segments pertain to at least two wiring planes and the VIAs are interconnecting the at least two wiring planes. Methods for such integration, and for fabricating laminated planar magnetic cores are also presented.Type: GrantFiled: October 17, 2014Date of Patent: May 31, 2016Assignee: Ferric Inc.Inventor: Noah Andrew Sturcken
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Patent number: 9030287Abstract: A filter body of a common mode noise filter includes: a non-magnetic body; a first magnetic body and a second magnetic body sandwiching the non-magnetic body; and a first coil conductor and a second coil conductor of planar shape which are embedded in the non-magnetic body and positioned on the first magnetic body side and second magnetic body side in the non-magnetic body in a manner facing each other in a non-contact state; and also has a non-magnetic first protective part and second protective part which are made of a non-magnetic material whose strength is higher than the first magnetic body and second magnetic body and which are positioned on the outermost side of the filter body in a manner sandwiching the first magnetic body and second magnetic body.Type: GrantFiled: September 9, 2011Date of Patent: May 12, 2015Assignee: Taiyo Yuden Co., Ltd.Inventors: Yoshiyuki Motomiya, Koji Taketomi, Kenichiro Nogi, Takumi Takahashi, Katsuyuki Kayahara
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Patent number: 9013263Abstract: Disclosed is a wound iron core (3) for a static apparatus in which magnetic paths in the inside of the wound iron core are subdivided to improve iron core characteristics. The iron core (3) is configured by using two or more kinds of magnetic materials (11 to 14) with different magnetic permeabilities to form laminated blocks with single plates or a plurality of laminated plates and by alternately arranging the laminated blocks with different magnetic permeabilities from the inner circumference. An iron core material (14) with large magnetic permeability out of iron core materials with different magnetic permeabilities is arranged on the inner circumference side. Further, when the iron core materials with different magnetic permeabilities are alternately arranged, the iron core materials (11) with the same magnetic permeability are configured to gradually change in thickness to ease an excessive magnetic flux density distribution in the iron core.Type: GrantFiled: August 26, 2009Date of Patent: April 21, 2015Assignee: Hitachi Industrial Equipment Systems Co., Ltd.Inventors: Kenji Nakanoue, Kazuyuki Fukui, Hidemasa Yamaguchi, Kouhei Satou, Tatsuhito Azegami, Makoto Shinohara, Toshiaki Takahashi, Tooru Honma, Masanao Kuwabara, Toshiki Shirahata, Yuuji Satou, Manabu Dohi, Ryosuke Mikoshiba, Hiroyuki Endou
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Patent number: 9007160Abstract: A laminated inductor includes a laminate constituted by multiple insulator layers, and a coil conductor formed in a spiral shape inside the laminate; wherein the coil conductor has conductor patterns formed on the insulator layers, and via hole conductors that penetrate through the insulator layers and electrically connect the multiple conductor patterns; wherein conductor patterns formed on some insulator layers each represent a C-shaped pattern that includes the four corners and has an open part on one side, of a roughly rectangular shape, while a conductor pattern formed on other insulator layer(s) represents a line-shaped pattern corresponding to the open part of one side of the aforementioned C-shaped pattern of the roughly rectangular shape; and wherein an insulator layer on which the C-shaped pattern is formed, and insulator layer(s) on which the line-shaped pattern is formed, adjoin each other at least in one part of the laminate.Type: GrantFiled: January 30, 2013Date of Patent: April 14, 2015Assignee: Taiyo Yuden Co., Ltd.Inventors: Ichirou Yokoyama, Taisuke Suzuki, Yasuyuki Taki, Kazuhiko Oyama
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Patent number: 9007159Abstract: A coil-type electronic component having a coil inside or on the surface of a base material is characterized in that the base material of the coil-type electronic component is constituted by a group of soft magnetic alloy grains inter-bonded via oxide layers, multiple crystal grains are present in each soft magnetic alloy grain, and the oxide layers preferably have a two-layer structure whose outer layer is thicker than the inner layer.Type: GrantFiled: December 7, 2012Date of Patent: April 14, 2015Assignee: Taiyo Yuden Co., Ltd.Inventors: Masahiro Hachiya, Atsushi Tanada, Kenji Otake, Kiyoshi Tanaka, Tetsuyuki Suzuki
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Patent number: 8988180Abstract: A multilayer coil component has an element body, a coil, a pair of first external electrodes, a pair of second external electrodes, a first connection conductor, and a second connection conductor. The coil is composed of a plurality of internal conductors arranged in the element body and connected to each other. The first external electrodes are arranged on a first principal face of the element body. The second external electrodes are arranged on the first principal face. The first connection conductor is arranged between the coil and the first external electrodes in the element body and is connected to one end of the coil and to the first external electrodes. The second connection conductor is arranged between the coil and the second external electrodes in the element body and is connected to the other end of the coil and to the second external electrodes.Type: GrantFiled: February 1, 2013Date of Patent: March 24, 2015Assignee: TDK CorporationInventors: Masazumi Arata, Yoji Tozawa, Takashi Endo, Toshiki Satoh, Takuya Kamei
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Patent number: 8981889Abstract: Disclosed herein is a common mode filter with an ESD protection pattern built therein. The common mode filter includes a base substrate that is made of an insulating material, a first insulating layer that is formed on the base substrate, a coil-shaped internal electrode that is formed on the first insulating layer, a second insulating layer that is formed on the internal electrode, a first external electrode terminal that is formed on the second insulating layer, a first ferrite resin layer that is formed on the second insulating layer and receives the first external electrode terminal, an ESD protection pattern that is formed on the first external electrode terminal, a second external electrode terminal that is formed on the ESD protection pattern, and a second ferrite resin layer that is formed on the first ferrite resin layer and receives the second external electrode terminal.Type: GrantFiled: March 15, 2013Date of Patent: March 17, 2015Assignee: Samsung Electro-Mechanics Co., Ltd.Inventors: Young Seuck Yoo, Kang Heon Hur, Jun Hee Bae, Yong Suk Kim, Sang Moon Lee, Won Chul Sim, Young Do Kweon, Sung Kwon Wi
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Patent number: 8975997Abstract: In a planar coil element, the quantitative ratio of inclined particles to total particles of a first metal magnetic powder contained in a metal magnetic powder-containing resin provided in a through hole of a coil unit is higher than the quantitative ratio of inclined particles to total particles of the first metal magnetic powder contained in the metal magnetic powder-containing resin provided in other than the through hole, and many of particles of the first metal magnetic powder in the magnetic core are inclined particles whose major axes are inclined with respect to the thickness direction and the planar direction of a substrate. Therefore, the planar coil element has improved strength as compared to a planar coil element shown in FIG. 9A and has improved magnetic permeability as compared to a planar coil element shown in FIG. 9B.Type: GrantFiled: March 19, 2013Date of Patent: March 10, 2015Assignee: TDK CorporationInventors: Kyohei Tonoyama, Makoto Morita, Tomokazu Ito, Hitoshi Ohkubo, Manabu Ohta, Yoshihiro Maeda, Yuuya Kaname, Hideharu Moro
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Patent number: 8959752Abstract: A transformer core manufacturing apparatus for manufacturing an annular transformer core having thin plates formed of magnetic materials laminated includes an uncoiler unit which allows a plurality of uncoilers each having a thin plate magnetic material coiled hoop-like to uncoil the magnetic material, a carrier unit for guiding a plurality of the magnetic materials uncoiled from the plurality of the uncoilers as a single group of magnetic body, a first alignment unit for aligning the carried group of the single magnetic body in a width direction, a cut-off unit for cutting the magnetic body aligned by the first alignment unit in a predetermined dimension, a laminating unit for laminating a plurality of the groups of the magnetic body cut by the cut-off unit, a second alignment unit for aligning the magnetic body laminated on the laminating unit, and a control unit for controlling operations of the above cited units.Type: GrantFiled: July 20, 2011Date of Patent: February 24, 2015Assignee: Hitachi Industrial Equipment Systems Co., Ltd.Inventors: Shunsuke Ikeda, Junichi Ishizuki, Takashi Kurata, Eisuke Maruyama
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Patent number: 8943677Abstract: A method for joining core laminations by adhesive force to form a soft-magnetic laminated core by applying a coating that is wettable with epoxy resin to top sides and undersides of each sheet. The sheets are separated into core laminations made of soft-magnetic sheets, which are stacked to form a core lamination stack, and a cured adhesive introduced in a state of low viscosity into interstices between the core laminations. The core lamination stack has intermediate layers between the core laminations. For this purpose, the core laminations comprise a final-annealed, crystalline CoFe alloy, an adhesive-wettable top side and an adhesive-wettable underside. Together with the intermediate layers, the core laminations form a dimensionally accurate laminated core. The laminated core has a substantially adhesive-free contour consisting of contour surfaces of the core laminations. The adhesive is solvent-free in its low-viscosity state.Type: GrantFiled: March 26, 2009Date of Patent: February 3, 2015Assignee: Vacuumschmelze GmbH & Co. KBInventors: Joachim Gerster, Witold Pieper, Harald Staubach, Dominik Fackelmann
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Patent number: 8947189Abstract: A group of magnetic sheets are stacked and connected via through-holes, on each of which magnetic sheets a circling pattern having connection parts at its corners and ends is formed to form a spiral coil pattern. Leader patterns each have a leader part formed at a position not overlapping with the circling parts of the coil pattern and connected to an external terminal electrode, as well as two connection parts that continue to the leader part and are formed at positions corresponding to the connection parts of the circling patterns, together with a cutout formed between the two connection parts. Magnetic sheets with the leader patterns are provided at the top and bottom of the laminate forming the coil pattern. The multilayer chip inductor can suppress decrease in core area caused by displacement due to the stacking.Type: GrantFiled: October 19, 2011Date of Patent: February 3, 2015Assignee: Taiyo Yuden Co., Ltd.Inventors: Yoshikazu Maruyama, Masataka Kohara, Kazuhiko Oyama
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Publication number: 20150022410Abstract: An antenna magnetic core of an embodiment has a laminate of a Co-based amorphous magnetic alloy thin strip and a resin layer part having an average thickness in a range of from 1 to 10 ?m. Dispersion of thicknesses of the resin layer part is within ±40% in relation to the average thickness.Type: ApplicationFiled: August 1, 2014Publication date: January 22, 2015Applicants: KABUSHIKI KAISHA TOSHIBA, TOSHIBA MATERIALS CO., LTD.Inventors: Katsuhiko YAMADA, Tadao Saito
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Patent number: 8933773Abstract: A layer structure for producing a planar insulation laminate, including the following sequence of planar individual layers arranged one on the other: a B-stage resin, a glass fabric, a core layer made of polyester film, a glass fabric, and a B-stage resin. In the hardened state, an insulation material produced therefrom is suitable, for example, to be used as an insulation barrier between a low-voltage winding and a high-voltage winding of a transformer winding.Type: GrantFiled: March 25, 2013Date of Patent: January 13, 2015Assignee: ABB Technology AGInventor: Jörg Nelges
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Patent number: 8928337Abstract: Disclosed herein are embodiments of devices for measuring electrical current and related systems and methods for forming and using such devices. According to certain embodiments, devices according to the present disclosure may comprise Rogowski coils. Also disclosed are systems and methods for forming a current measuring device using a bobbin that may allow for the use of a continuous length of wire for all windings associated with the current measuring device. Automated manufacturing techniques may be utilized to facilitate the manufacture of devices for measuring electrical current and/or may reduce the cost of such devices. Various embodiments disclosed herein include the use of a bobbin that may be selectively configured between a linear configuration and a closed configuration. One or more current sensors disclosed herein may be utilized in connection with a motor management relay or other type of intelligent electronic device.Type: GrantFiled: May 23, 2012Date of Patent: January 6, 2015Assignee: Schweitzer Engineering Laboratories, Inc.Inventors: James R. Kesler, Veselin Skendzic
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Patent number: 8922326Abstract: A laminated electronic component includes a first magnetic material portion, a low-magnetic-permeability portion laminated on the first magnetic material portion, a second magnetic material portion laminated on the low-magnetic-permeability portion, at least one annular or spiral coil disposed within the low-magnetic-permeability portion, and a plurality of columnar magnetic material portions disposed within the low-magnetic-permeability portion so as to extend through inside of the coil and connecting the first magnetic material portion to the second magnetic material portion.Type: GrantFiled: February 27, 2013Date of Patent: December 30, 2014Assignee: Murata Manufactring Co., Ltd.Inventors: Masaki Inui, Hiromu Fukushima
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Patent number: 8912874Abstract: A monolithic ceramic electronic component including coil conductors is capable of reducing the number of stacked ceramic layers without sacrifice of the performance of coils and be capable of increasing the number of turns of the coils without increasing the size in. In the monolithic ceramic electronic component, coil conductors having more than one turn for one ceramic layer are formed. The coil conductors include surface coil conductors that are located along surfaces of sequentially stacked ceramic layers and intra-layer coil conductors that are located inside the ceramic layers so as not to extend beyond the thickness of the individual ceramic layers. The surface coil conductors and the intra-layer coil conductors are connected in series with connecting portions therebetween.Type: GrantFiled: December 26, 2012Date of Patent: December 16, 2014Assignee: Murata Manufacturing Co., Ltd.Inventor: Yoshihito Otsubo
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Publication number: 20140354386Abstract: Three-phase magnetic cores for magnetic induction devices (e.g., transformers, coils, chokes), and methods for manufacturing them, are disclosed. The magnetic cores are generally constructed from three generally rectangular magnetic core frames having a stair-stepped configuration extending along side portions of the frames. The frames are arranged to form a triangular prism structure such that side portions of locally adjacent frames are uniformly engaged to form three core legs over which coils of a three-phase magnetic induction device may be placed.Type: ApplicationFiled: January 15, 2013Publication date: December 4, 2014Applicant: U.T.T. UNIQUE TRANSFORMER TECHNOLGIES LTDInventors: Eliezer Adar, Yuri Bolotinsky
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Patent number: 8872614Abstract: A transformer includes a leg iron core including a plurality of magnetic sheets stacked in one direction (Z axis direction), and a coil wound around the leg iron core. A slit is formed in at least a magnetic sheet which faces an inner peripheral surface of the coil in a stacking direction of the plurality of magnetic sheets, of the plurality of magnetic sheets. Since eddy current is divided by the slit, eddy current density can be reduced. By reducing the eddy current density, loss density in an iron core can be reduced. By reducing the loss density in the iron core, loss in the transformer can be reduced.Type: GrantFiled: October 19, 2010Date of Patent: October 28, 2014Assignee: Mitsubishi Electric CorporationInventors: Ryuichi Nishiura, Yasuo Fujiwara, Yoshinori Shimizu, Tetsuya Matsuda, Takeshi Imura, Kazuaki Aono, Hiroyuki Akita
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Patent number: 8869383Abstract: A magnetics assembly (100) including a transformer (1) made of litz wire. The transformer includes a toroid core (2) and a bundle of wires (3) winding around the toroid core. The bundle of wires includes first to eighth wires, and has a central portion with all eight wires twisted together and winding around the toroid core. First and second ends of the bundle of wires oppositely extend out from the toroidal core. The ends of the first to eighth wires are connected to form a primary and a secondary coils of the transformer, wherein the second ends of the first wire and the second wire, and the first ends of the third wire and the fourth wire are sorted out to form central taps (35, 36) of the primary and secondary coils, respectively.Type: GrantFiled: June 14, 2012Date of Patent: October 28, 2014Assignee: Hon Hai Precision Industry Co., Ltd.Inventors: Yong-Chun Xu, Jie Zhang
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Patent number: 8847724Abstract: There is provided a laminated inductor including: a body in which a plurality of magnetic layers are stacked; at least one non-magnetic layers interposed between the magnetic layers and including a Al2O3 dielectric material and a K—B—Si-based glass; and a plurality of internal electrodes formed on the magnetic layers.Type: GrantFiled: September 14, 2012Date of Patent: September 30, 2014Assignee: Samsung Electro-Mechanics Co., Ltd.Inventors: Myeong Gi Kim, Sung Yong An
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Patent number: 8826514Abstract: Microfabricated inductors with through-wafer vias and including a first wafer and a second wafer, each wafer having a plurality of metal fillings therein, and a plurality of metal conductors connecting the plurality of metal fillings together to form a spiral. A method for producing an inductor including steps of forming a first plurality of vias in a first substrate, filling the first plurality of vias in the first substrate with a first plurality of metal fillings, forming a first plurality of metal conductors, connecting pairs of the first plurality of metal fillings together using the first plurality of metal conductors to form a spiral, performing the foregoing steps similarly on a second substrate formed with a second plurality of vias filled with a second plurality of metal fillings, and bonding the first substrate with the second substrate.Type: GrantFiled: February 14, 2011Date of Patent: September 9, 2014Assignee: Teledyne Scientific & Imaging, LLCInventors: Alexandros Papavasiliou, Jeffrey F. DeNatale, Philip A. Stupar, Robert L. Borwick, III
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Patent number: 8797136Abstract: A laminated common-mode choke coil offering higher insulation reliability has a glass ceramic layer, two spiral internal conductors facing each other and sandwiching the glass ceramic layer in between, and insulation layers sandwiching the two internal conductors, wherein the glass ceramic layer contains segregated Al regions and the maximum dimension t1 of each segregated Al region in the glass ceramic layer, in the layer-thickness direction, is no more than 80% of the distance t0 between the two internal conductors.Type: GrantFiled: December 17, 2012Date of Patent: August 5, 2014Assignee: Taiyo Yuden Co., Ltd.Inventors: Takashi Nakajima, Mika Tamanoi, Kenji Otake
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Patent number: 8779884Abstract: There is provided a multilayered inductor, including: an inductor body; a coil part formed on the inductor body and having a conductive circuit and a conductive via; and external electrodes formed on both end surfaces of the inductor body, wherein the inductor body includes 65 to 95 wt % of a metallic magnetic material and 5 to 35 wt % of an organic material.Type: GrantFiled: February 22, 2012Date of Patent: July 15, 2014Assignee: Samsung Electro-Mechanics Co., Ltd.Inventors: Myeong Gi Kim, Sung Yong An
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Patent number: 8773232Abstract: In a high frequency transformer, when a current flows between input-output ports, a magnetic flux produced by first and third coil conductor patterns of a primary coil is interlinked with a second coil conductor pattern of a secondary coil. A magnetic flux produced by the second coil conductor pattern of the primary coil is interlinked with the first and third coil conductor patterns of the secondary coil. The coil conductor patterns are wound so that when a current flows through a transformer, the directions of magnetic fields occurring within the first and third coil conductor patterns of the primary coil and the second coil conductor pattern of the secondary coil are the same and the directions of magnetic fields occurring within the first and third coil conductor patterns of the secondary coil and the second coil conductor pattern of the primary coil are the same.Type: GrantFiled: December 5, 2012Date of Patent: July 8, 2014Assignee: Murata Manufacturing Co., Ltd.Inventor: Noboru Kato
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Patent number: 8760256Abstract: An electronic component that can be prevented from being mounted on a circuit board with inclination, and a manufacturing method thereof are provided. An electronic component is mountable on a circuit board including a first land and a second land. The electronic component includes outer electrodes on a lower surface of a stack to be arranged along a direction and are connectable to the first land and the second land, respectively. With the electronic component mounted to the circuit board, respective contact surfaces of the outer electrodes to the first land and the second land have a structure being symmetric about a line parallel to the direction, and each respective contact surface is divided into a plurality of portions.Type: GrantFiled: December 3, 2012Date of Patent: June 24, 2014Assignee: Murata Manufacturing Co., Ltd.Inventors: Mitsuru Odahara, Hideaki Matsushima, Akihiro Ono
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Patent number: 8749338Abstract: A laminated electronic component with adjacent wires (such as coil conductors) in insulator layers inter-connected through via holes, wherein its laminate is structured in such a way that a coil-embedded layer constituted by first insulator layers and second insulator layers laminated alternately is sandwiched between a top magnetic layer and bottom magnetic layer, with external electrodes formed on both end faces. First coil conductors are formed on the first insulator layers and second coil conductors are formed on the second insulator layers, with these coil conductors connected through via holes. Formed at the end of each second coil conductor is a connection conductor of a size sufficiently large to block off the top of the via hole provided in the insulator sheet.Type: GrantFiled: December 12, 2012Date of Patent: June 10, 2014Assignee: Taiyo Yuden Co., Ltd.Inventor: Osamu Takahashi
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Patent number: 8742881Abstract: An electronic component that can be prevented from being shifted from a normal mount position and can be manufactured with a low cost is provided. The component is configured by stacking a plurality of insulating layers and a plurality of inner conductors provided on the respective insulating layers. The connection conductors have respective exposure portions that are each exposed between corresponding ones of the insulating layers at a surface of the stack. An outer electrode is formed, for example, by plating on the lower surface so that the exposure portions are covered with the outer electrode. The plurality of exposure portions do not have uniform thicknesses or are not arranged at uniform intervals in the stacking direction.Type: GrantFiled: December 4, 2012Date of Patent: June 3, 2014Assignee: Murata Manufacturing Co., Ltd.Inventors: Akihiro Ono, Mitsuru Odahara, Hideaki Matsushima
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Patent number: 8736415Abstract: The invention provides an amorphous alloy stereo wound-core, comprising three structurally identical amorphous alloy made square frames; the cross section of the sides of the frames is in an approximately semi-circular or semi-polygonal shape; the frames have semi-circular cross sections and uniform thicknesses; the vertical sides of every two adjacent frames fit together fixedly to form a core pillar, the horizontal sides of the frames form iron yokes; the cross section of each core pillar has a circular or regular-polygonal shape. With this structure, the magnetic conduction direction of the amorphous alloy is completely consistent with the magnetic circuit direction of the core, and its working vibration is small. This core structure guarantees balanced three-phase power supply and largely reduces the magnetic resistance and excited current. There is no seam in the amorphous alloy stereo wound-core, so there is no area with high energy consumption.Type: GrantFiled: October 31, 2011Date of Patent: May 27, 2014Assignee: Guangdong Hai Hong Co., Ltd.Inventors: Kaixuan Xu, Xianqing Guo
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Patent number: 8729999Abstract: There is provided a multi-layered chip electronic component, including: a multi-layered body including a plurality of first magnetic layers on which conductive patterns are formed; and second magnetic layers interposed between the first magnetic layers within the multi-layered body, wherein the conductive patterns are electrically connected to form coil patterns in a stacking direction, and when a thickness of the second magnetic layer is defined as Ts and a thickness of the conductive pattern is defined as Te, 0.1?Ts:Te?0.3 is satisfied.Type: GrantFiled: October 25, 2012Date of Patent: May 20, 2014Assignee: Samsung Electro-Mechanics Co., Ltd.Inventors: Jin Woo Hahn, Sung Yong An, Soo Hwan Son, Ic Seob Kim, Byeong Cheol Moon
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Patent number: 8723634Abstract: A coil-type electronic component has a coil inside or on an outer surface of its base material and is characterized in that: the base material is constituted by a group of grains of a soft magnetic alloy containing iron, silicon and other element that oxidizes more easily than iron; the surface of each soft magnetic alloy grain has an oxide layer formed on its surface as a result of oxidization of the grain; the oxide layer contains the other element that oxidizes more easily than iron by a quantity larger than that in the soft magnetic alloy grain; and grains are bonded with one another via the oxide layer.Type: GrantFiled: October 19, 2011Date of Patent: May 13, 2014Assignee: Taiyo Yuden Co., Ltd.Inventors: Hideki Ogawa, Atsushi Tanada, Hitoshi Matsuura, Kiyoshi Tanaka, Hiroshi Kishi, Kenji Kawano
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Patent number: 8717135Abstract: An electronic component has a drum-shaped core member constituted by an assembly of soft magnetic alloy grains containing iron (Fe), silicate (Si) and chromium (Cr), a coil conductive wire wound around the core member, a pair of terminal electrodes connected to ends of the coil conductive wire, and an outer sheath resin part covering the wound coil conductive wire and constituted by a magnetic powder-containing resin; wherein there is an area where only the resin material in the magnetic powder-containing resin is permeated from the surface of the core member to a specified depth.Type: GrantFiled: August 3, 2012Date of Patent: May 6, 2014Assignee: Taiyo Yuden Co., Ltd.Inventors: Koichiro Wada, Masashi Kuwahara, Yoshinari Nakada, Yuichi Kasuya, Masanori Takahashi, Tetsuo Kumahora
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Patent number: 8704629Abstract: A coil-type electronic component has a coil inside or on the surface of its base material and is characterized in that: the base material is constituted by a group of grains of a soft magnetic alloy containing iron, silicon and other element that oxidizes more easily than iron; the surface of each soft magnetic alloy grain has an oxide layer formed on its surface as a result of oxidization of the grain; this oxide layer contains the other element that oxidizes more easily than iron by a quantity larger than that in the soft magnetic alloy grain; and grains are bonded with one another via this oxide layer.Type: GrantFiled: January 12, 2012Date of Patent: April 22, 2014Assignee: Taiyo Yuden Co., Ltd.Inventors: Hideki Ogawa, Atsushi Tanada, Hitoshi Matsuura, Kiyoshi Tanaka, Hiroshi Kishi, Kenji Kawano
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Patent number: 8677608Abstract: An annular core member having an opening portion located at a position rotated by 90 degrees from a reference position, where the opening portion is oriented in the counterclockwise direction, and an annular core member having the opening portion located at the reference position, where the opening portion is oriented in the clockwise direction, are prepared to form an iron core by a rotary lamination apparatus by rotating the annular core members and by a predetermined angle (90 degrees) such that a first end, in the annular core member, which is at the position rotated by 90 degrees from the reference position and has no rotation uneven part, is circumference-positionally identical in the laminating direction with that of a fourth end, in an annular core member, which is at the reference position and has no rotation uneven part.Type: GrantFiled: July 24, 2008Date of Patent: March 25, 2014Assignee: Mitsubishi Electric CorporationInventors: Hiroyuki Akita, Kimiyasu Furusawa
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Patent number: 8669839Abstract: A laminated inductor includes: a laminate constituted by multiple insulator layers; external electrodes formed on the outside of the laminate; and a coil conductor formed spirally inside the laminate, wherein the coil conductor has leaders that electrically connect to the external electrodes and a coil body other than the leaders, wherein the coil conductor has conductive patterns formed on the insulator layers, and via hole conductors that penetrate through the insulator layers and electrically connect the multiple conductor patterns, wherein all of the conductor patterns constituting the coil body are either a C-shaped pattern or line-shaped pattern, wherein the coil body has a partial structure where two or more C-shaped pattern layers are stacked together successively, and wherein the number of C-shaped patterns in the coil body is greater than that of line-shaped patterns.Type: GrantFiled: January 30, 2013Date of Patent: March 11, 2014Assignee: Taiyo Yuden Co., Ltd.Inventors: Ichirou Yokoyama, Taisuke Suzuki, Yasuyuki Taki, Kazuhiko Oyama
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Patent number: 8653931Abstract: Power conversion systems and integrated multi-phase chokes providing high common mode to differential mode choke inductance ratios with circular and triangular shapes for concurrent differential filtering and common-mode voltage blocking in motor drives and other power conversion applications.Type: GrantFiled: October 27, 2010Date of Patent: February 18, 2014Assignee: Rockwell Automation Technologies, Inc.Inventors: David Dewei Xu, Ning Zhu, Yuan Xiao, Bin Wu
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Patent number: 8633794Abstract: An electronic component and manufacturing method for preparing an electronic component includes providing a first insulator layer having a first nickel content rate. A coil conductor and a second insulator layer having a first bismuth content rate and a second nickel content rate higher than the first nickel content rate are provided on the first insulator layer. The first insulator layer, the coil conductor, and the second insulator layer constitute a first unit layer. The first unit layer and an exterior insulator layer are laminated to obtain a laminate. After a step of firing the laminate, a nickel content rate in a first portion of the first insulator layer, the first portion being sandwiched between the coil conductors from both sides facing in a lamination direction, is lower than a nickel content rate in a second portion of the first insulator layer other than the first portion.Type: GrantFiled: September 28, 2012Date of Patent: January 21, 2014Assignee: Murata Manufacturing Co., Ltd.Inventor: Yoichiro Ito
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Patent number: 8618902Abstract: A laminated inductor, which offers high inductance while suppressing increase in direct-current resistance, has a rectangular solid laminate and a pair of terminal electrodes formed only on the bottom face of the laminate, wherein a folded conductor piece is provided on the first magnetic layer in a manner constituting around one turn worth of the windings, with one end placed near the first corner and the other end placed at a position toward the center and away from this one end so as not to overlap with the one end, while one of multiple sets of coil conductor pieces, each set constituting around one turn worth of the windings, is placed on multiple magnetic layers in the laminate.Type: GrantFiled: April 18, 2011Date of Patent: December 31, 2013Assignee: Taiyo Yuden Co., Ltd.Inventors: Kenichirou Nogi, Masanori Nagano, Mayumi Hoshino
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Patent number: 8610532Abstract: A protective coating system for application to exposed surfaces of a transformer core prevents corrosion of the core. The protective coating is suitable for use in industrial and marine environments where many factors impact the life of the transformer core. The protective coating comprises at least three coating layers. The first coating layer is an inorganic zinc silicate primer. The second coating layer is a polysiloxane. The third coating layer is a room temperature or high temperature vulcanizing silicone rubber. A silicone rubber sealant may be further applied to outer edge surfaces of the core.Type: GrantFiled: December 23, 2011Date of Patent: December 17, 2013Assignee: ABB Technology AGInventors: Bandeep Singh, Thomas A. Hartmann, Robert C. Ballard
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Patent number: 8610525Abstract: A laminated inductor having an internal conductive wire forming region, as well as a top cover region and bottom cover region formed in a manner sandwiching the internal conductive wire forming region between top and bottom; wherein the internal conductive wire forming region has a magnetic part formed with soft magnetic alloy grains, as well as helical internal conductive wires embedded in the magnetic part and constituted by a conductor; and at least one of the top cover region and bottom cover region (or preferably both) is/are formed with soft magnetic alloy grains whose constituent elements are of the same types as those of, and whose average grain size is greater than that of, the soft magnetic alloy grains constituting the magnetic part in the internal conductive wire forming region.Type: GrantFiled: March 21, 2012Date of Patent: December 17, 2013Assignee: Taiyo Yuden Co., Ltd.Inventors: Hitoshi Matsuura, Takayuki Arai, Kenji Otake
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Publication number: 20130314198Abstract: A rapidly quenched Fe-based soft-magnetic alloy ribbon having wave-like undulations on a free surface, the wave-like undulations having transverse troughs arranged at substantially constant intervals in a longitudinal direction, and the troughs having an average amplitude D of 20 mm or less, is produced by a method comprising (a) keeping a transverse temperature distribution in a melt nozzle within ±15° C. to have as small a temperature distribution as possible in a melt paddle of the alloy, and (b) forming numerous fine linear scratches on a cooling roll surface by a wire brush, thereby providing a ground surface of the cooling roll with an arithmetical mean (average) roughness Ra of 0.1-1 ?m and a maximum roughness depth Rmax of 0.5-10 ?m.Type: ApplicationFiled: January 27, 2012Publication date: November 28, 2013Applicant: HITACHI METALS, LTD.Inventors: Yoshihito Yoshizawa, Motoki Ohta, Naoki Ito
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Patent number: 8593247Abstract: There is provided a chip-type coil component, including: a body formed by laminating a plurality of magnetic layers, and having a lower surface provided as a mounting area, an upper surface corresponding thereto, two end surfaces, and two lateral surfaces; conductor patterns formed on the magnetic layers, respectively, and connected to each other to have a coil structure; and external electrodes formed on at least one external surface of the body, and electrically connected to the conductor patterns, the external electrodes each being formed on the lower surface and spaced apart from edges thereof. Short circuits between electronic components may be prevented and sticking strength between the chip-type coil component and a substrate may be increased.Type: GrantFiled: April 27, 2012Date of Patent: November 26, 2013Assignee: Samsung Electro-Mechanics Co., Ltd.Inventors: Dong Jin Jeong, Jae Wook Lee
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Patent number: 8567040Abstract: An iron core includes an electromagnetic steel plate having a first region on the surface of which an insulating film is formed and a second region which is not covered with the insulating film and exposed, and a coating member which coats at least the second region. The second region is formed by removing the insulating film by machining.Type: GrantFiled: September 24, 2008Date of Patent: October 29, 2013Assignee: Canon Kabushiki KaishaInventor: Hiroyoshi Kubo
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Patent number: 8558652Abstract: Provided is a laminated inductor having a magnetic body, a conductor part covered in a manner directly contacting the magnetic body, and external terminals provided on the outside of the magnetic body and conducting to the conductor part; wherein the magnetic body is a laminate constituted by layers containing soft magnetic alloy grains, and the soft magnetic alloy grain contacting the conductor part is flattened on the conductor part side.Type: GrantFiled: January 17, 2012Date of Patent: October 15, 2013Assignee: Taiyo Yuden Co., Ltd.Inventors: Takayuki Arai, Hitoshi Matsuura, Kenji Otake
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Patent number: 8525630Abstract: A laminated inductor having a laminate structure constituted by magnetic layers and internal conductive wire-forming layers, wherein the magnetic layer is formed by soft magnetic alloy grains, the internal conductive wire-forming layer has an internal conductive wire and a reverse pattern portion around it, and the reverse pattern portion is formed by soft magnetic alloy grains whose constituent elements are of the same types as those of, and whose average grain size is greater than that of, the soft magnetic alloy grains constituting the magnetic layer.Type: GrantFiled: March 23, 2012Date of Patent: September 3, 2013Assignee: Taiyo Yuden Co., Ltd.Inventors: Tomomi Kobayashi, Hitoshi Matsuura, Takayuki Arai, Masahiro Hachiya, Kenji Otake