Abstract: An electric power system such as, for example, a circuit, an electric appliance, an electric generator, and/or an energy storage system, can be coupled with a negative thermal expansion component. The negative thermal expansion component can be formed from a material having negative thermal expansion properties such that the negative thermal expansion component contracts in response to an increase in temperature. The contraction of the negative thermal expansion component can form a nonconductive gap that disrupts current flow through the electric power system. The disruption of the current flow can eliminate hazards associated with the electric power system overcharging, overheating, and/or developing an internal short circuit.

Abstract: A heat sink assembly can comprise a heat sink and a shaping element made of a shape memory material. The shaping element is incorporated into the heat sink assembly in an assembly shape. An actuation energy can cause the shape memory material to change the shaping element to an actuation shape, and the actuation shape can produce a thermal coupling shape in the heat sink. A method comprises forming a shaping element, of a shape memory material, into an actuation shape. The method includes re-forming the shaping element from the actuation shape into an assembly shape and incorporating the shaping element in a heat sink assembly that includes a heat sink. In the method, applying an actuation energy causes the shape memory material to change the shaping element from the assembly shape to the actuation shape to produce a thermal coupling shape in the heat sink.

Abstract: A semiconductor chip or system, such as a multi-chip module (MCM), a system-in-package (SiP), and/or a printed circuit board (PCB) module, includes a substrate, a resonator and/or a micro-electrical-mechanical system (MEMS), and a phase-change material (PCM) switch. The PCM switch includes a hearing element, a PCM situated over the heating element, and PCM contacts connected to passive segments of the PCM. The heating element is transverse to the PCM and approximately defines an active segment of the PCM. The PCM contacts are electrically connected to the resonator and/or the MEMS in a shared routing region of the semiconductor chip. The PCM switch is configured to engage or disengage the resonator and/or the MEMS. In one approach, a plurality of PCM switches are capable of reconfiguring an array of resonators and/or an array of MEMS. In another approach, a redundant PCM switch is electrically connected to a redundant resonator and/or a redundant MEMS.

Abstract: A door lock and an electrical appliance using the door lock. The door lock comprises: a switch housing; a pen core-like mechanism disposed in the switch housing; a control needle (state means) passing out of the pen core-like mechanism; and a manual unlocking pull rod mechanism. The manual unlocking pull rod mechanism is capable of moving towards the control needle and coming into contact therewith. The position of the control needle (state means) indicates the switch state of the door lock, such that when the door lock is in an unlocked position, further pulling of the manual unlocking pull rod mechanism has no effect on the door lock switch mechanism.

Abstract: An electrically controlled switching device includes a support, a first contact coupled to the support, a second contact coupled to the support, an SMA element operably connected with the second contact, a sensor positioned on or adjacent to the SMA element, and a controller in communication with the sensor. The SMA element is configured to transform between a first shape and a different second shape responsive to an electrical pulse heating the SMA element to a transformation temperature. The sensor is configured to detect a detected temperature of the SMA element. The controller is configured to control the electrical pulse heating the SMA element. The controller receives signals from the sensor indicative of the detected temperature of the SMA element.

Abstract: A fuse link used in alternate current medium- or high-voltage systems with a current frequency of 50 Hz includes a spring-type striker pin and is designed for the protection of electrical devices against consequences of short circuits and overloads. A porcelain housing with a star-core, external end caps closed by plugs, star-core end caps with a ring-shaped first tap designed to ensure electric contact between the star-core end cap and the external end cap of the fuse link is also included. A spring-type striker pin is positioned along the axis of the star-core. Each of the end caps of the star-core is provided with an additional second tap designed to centre the star-core relative to the axis of the fuse link. The spring-type striker pin is centred along the longitudinal axis of the fuse link.

Abstract: A thermally activated electrical interrupt device incorporates a thermally activated portion engaging with an electrical interrupt portion. The thermally activated material expands when heated, causing an interrupt control rod to open an electrical contact. When the interrupt device is placed into an interrupt state, a reset mechanism maintains the interrupt control rod in the interrupt state until specifically reset. An actuating shaft is in operational communication with at least one electrical contact. The actuating shaft is maintained in a thermal monitoring position until an interrupt control rod is moved via a thermally expanding material and engages with the actuating shaft, releasing it from the thermal monitoring position. The actuating shaft is projected via a biasing member to cause a change in state of the electrical contact. The actuating shaft remains in the interrupt state until the user resets the switch.

Abstract: Provided is a reusable fuse having an over-current prevention function. When an over-current that is greater than a reference level is supplied to the reusable fuse and temperature of a positive temperature coefficient thermistor is higher than a specific critical temperature, then an electric resistance of the positive temperature coefficient thermistor increases, a main spring is extended, and thus the spindle is moved toward a side of a housing due to a tensile strength of the main spring and is electrically disconnected from a first lead terminal, thereby continuously blocking flow of current between a second lead terminal and the first lead terminal. When the over-current subsides, then the positive temperature coefficient thermistor is cooled, the tensile strength of the main spring decreases, and thus the spindle is moved toward another side of the housing to be electrically connected to the first lead terminal, thereby allowing the reusable fuse to return to a normal operation state.

Abstract: A device, such as a switch structure, is provided. The switch structure can include a contact and a conductive element each respectively disposed on a substrate. The conductive element can be composed substantially of metallic material, and can be configured to be deformable between a first position, in which the conductive element is separated from the contact by a separation distance, and a second position, in which the conductive element contacts the contact and stores mechanical energy. The conductive element can be further configured such that, subsequent to being deformed into the second position at a temperature between about room temperature and about half of a melting temperature of the metallic material for a cumulative time of at least 107 seconds, the separation distance in the absence of external forces varies by less than 20 percent over the cumulative time. Associated methods are also provided.

Abstract: An electronic implement adapted for use in a circuit, and including a shape memory element, such as a shape memory alloy wire, wherein the element, when activated and/or deactivated, is operable to open, close, or otherwise modify at least one characteristic of the circuit.

Abstract: A circuit protector includes first and second conductive members. An active material alters at least one attribute in response to an activation signal. The active material is operatively connected to the first and second conductive members to alter the electrical resistance between the first and second members.

Abstract: A hand-operated drive-in power tool for fastening elements is disclosed. The tool has a drive arrangement for a drive-in ram displaceably arranged in a guide, which has at least one drive element for the drive-in ram made at least partially of an elastomer that is tensible via a tensioning device. To improve the drive-in power tool, a heating device for the at least one elastomer drive element is provided.

Abstract: A MEMS hysteretic thermal device may be formed having two passive beam segments driven by a current-carrying loop coupled to the surface of a substrate. The first beam segment is configured to move in a direction having a component perpendicular to the substrate surface, whereas the second beam segment is configured to move in a direction having a component parallel to the substrate surface. By providing this two-dimensional motion, a single MEMS hysteretic thermal device may by used to close a switch having at least one stationary contact affixed to the substrate surface.

Abstract: An electrostatic actuator having a base including a first electrode and a flexible membrane including at least two material layers of different materials in contact with each other. At least one of the material layers includes a second electrode electrically isolated from the first electrode. The flexible membrane includes a fixed end connected to the base and a free end opposite the fixed end and spaced apart from the base. The second electrode has at least first and second portions separated by a third portion and in combination defining a first and second step provided in a vicinity of the fixed end.

Abstract: A representative embodiment of the invention provides a thermal actuator for a MEMS-based relay switch. The thermal actuator has an “active” arm that is movably mounted on a substrate. The “active” arm has (i) a thermal expansion layer and (ii) a resistive heater that is electrically isolated from the thermal expansion layer. The thermal expansion layer is adapted to expand in response to a temperature change induced by a control current flowing through the resistive heater, thereby bending the “active” arm and moving that arm with respect to the substrate. Due to the fact that mechanical and electrical characteristics of the “active” arm are primarily controlled by the thermal expansion layer and the resistive heater, respectively, those characteristics can be optimized independently to obtain better operating characteristics for MEMS-based relay switches of the invention compared to those attained in the prior art.

Abstract: A method comprising forming a structural element 115 on a surface 620 of a layer 510 via an electroless plating of nickel or cobalt 130 onto the surface, the layer being rigidly fixed to an underlying substrate 110. The method also comprises etching away a portion of the layer such that a part of the structural element is able to move with respect to the substrate.

Abstract: The present invention provides a bi-directional microelectromechanical element, a microelectromechanical switch including the bi-directional element, and a method to reduce mechanical creep in the bi-directional element. In one embodiment, the bi-directional microelectromechanical element includes a cold beam having a free end and a first end connected to a cold beam anchor. The cold beam anchor is attached to a substrate. A first beam pair is coupled to the cold beam by a free end tether and is configured to elongate when heated thereby to a greater temperature than a temperature of the cold beam. A second beam pair is located on an opposing side of the cold beam from the first beam pair and is coupled to the first beam pair and the cold beam by the free end tether. The second beam pair is configured to elongate when heated thereby to the greater temperature.

Abstract: An electrical switching device employs an actuator mechanism formed of a shape memory alloy (SMA). The electrical switching device includes a housing, at least one non-actuated electrical contact supported in the housing, and an actuator assembly contained within the housing. The actuator assembly includes a movable contact for engaging the non-actuated electrical contact and an actuator formed of a shape memory alloy (SMA). Application of a first electrical current to the actuator causes the actuator to move the movable contact to either engage or disengage the non-actuated electrical contact.

Abstract: A material for forming a conductive structure for a MEMS device is described, which is an alloy containing about 0.01% manganese and the remainder nickel. Data shows that the alloy possesses advantageous mechanical and electrical properties. In particular, the sheet resistance of the alloy is actually lower than the sheet resistance of the pure metal. In addition, the alloy may have superior creep and higher recrystallization temperature than the pure metal. It is hypothesized that these advantageous material properties are a result of the larger grain structure existing in the NiMn alloy film compared to the pure nickel metal film. These properties may make the alloy appropriate for applications such as MEMS thermal electrical switches for telecommunications applications.

Abstract: A shape-memory actuator device comprises means for interrupting electrical supply to a shape-memory element when the axial load applied to said element exceeds a predetermined threshold value.

Abstract: The present invention provides a bi-directional microelectromechanical element, a microelectromechanical switch including the bi-directional element, and a method to reduce mechanical creep in the bi-directional element. In one embodiment, the bi-directional microelectromechanical element includes a cold beam having a free end and a first end connected to a cold beam anchor. The cold beam anchor is attached to a substrate. A first beam pair is coupled to the cold beam by a free end tether and is configured to elongate when heated thereby to a greater temperature than a temperature of the cold beam. A second beam pair is located on an opposing side of the cold beam from the first beam pair and is coupled to the first beam pair and the cold beam by the free end tether. The second beam pair is configured to elongate when heated thereby to the greater temperature.

Abstract: An improved MEMS thermal actuator has a cantilevered beam and a conductive circuit having two driving arms, an inner arm adjacent to the cantilevered beam, and an outer arm adjacent to the inner arm. Current flows through the inner and outer arms to heat the conductive circuit, causing it to expand relative to the cantilevered beam. A tether ties the conductive circuit to the cantilevered beam, so that upon expansion, the conductive circuit causes the cantilevered beam to deflect about its anchor point. However, only the inner arm of the driving beam is coupled to the cantilevered beam. Since the outer arm of the conductive circuit is not coupled to the cantilevered beam, the overall stiffness of the actuator may be decreased. In addition, serpentines may be placed in the outer arm of the conductive circuit, in order to further decrease the stiffness of this beam. The actuator may therefore be made more efficient, in that the deflection of the cantilevered beam may be increased for a given input current.

Abstract: A device to actuate a switch. The switch has a switch toggle movable between a first position and a second position. The device includes a switch yoke movable between the first position and the second position adapted to engage the switch toggle and move therewith. The device also includes a first linkage connected to the switch yoke. The first linkage applies a force in response to an input signal to move the switch yoke from the first position to the second position. The first linkage includes a shape memory alloy. The device is configured to permit manual actuation of the switch toggle.

Abstract: A micro-electromechanical actuator includes a pair of elongate layers capable of being heated with an electrical current to thermally expand and to perform work. A pair of spacers separates the elongate layers from each other. The spacers are arranged at respective opposite ends of the elongate layers and are fast with the layers so that the actuator is deflected when one of the layers is heated.

Abstract: A switch for providing a control function is provided. The switch is comprised of an actuator. The actuator comprises a base portion, a cantilever beam connected to the base portion, and an actuator cell adjacent to the cantilever beam. The actuator cell comprises a first metal electrode positioned on the cantilevered beam, a second metal electrode positioned near the first metal electrode, and phase change material between the first and second metal electrodes, wherein the phase change material connects the first metal electrode to the second metal electrode, wherein applying a burst of energy to the phase change material causes the phase change material to change between an amorphous state and a crystalline state, causing the cantilevered beam to move between a first position and a target position and wherein the cantilevered beam remains at the target position upon removal of the energy thereby activating the control function.

Abstract: An actuator is provided. The actuator comprises a base portion, a cantilever beam connected to the base portion, and an actuator cell adjacent to the cantilever beam. The actuator cell comprises a first metal electrode positioned on the cantilevered beam, a second metal electrode positioned near the first metal electrode, and phase change material between the first and second metal electrodes, wherein the phase change material connects the first metal electrode to the second metal electrode, wherein applying a burst of energy to the phase change material causes the phase change material to change between an amorphous state and a crystalline state, causing the cantilevered beam to move between a first position and a target position, wherein the cantilevered beam remains at the target position upon removal of the energy.

Abstract: A doubly-anchored thermal actuator for a micro-electromechanical device such as a liquid drop emitter or a fluid control microvalve is disclosed. The thermal actuator is comprised of a base element formed with a depression having opposing anchor. A deformable element, attached to the base element at the opposing anchor edges, is constructed as a planar lamination including a first layer of a first material having a low coefficient of thermal expansion and a second layer of a second material having a high coefficient of thermal expansion. The deformable element has anchor portions adjacent the anchor edges and a central portion between the anchor portions wherein the flexural rigidity of the anchor portions is substantially less than the flexural rigidity of the central portion. The doubly-anchored thermal actuator further comprises apparatus adapted to apply a heat pulse to the deformable element that causes a sudden rise in the temperature of the deformable element.

Abstract: A bistable MEMS microswitch produced on a substrate and capable of electrically connecting ends of at least two conductive tracks, including a beam suspended above the surface of the substrate. The beam is embedded at its two ends and is subjected to compressive stress when it is in the non-deformed position. The beam has an electrical contact configured to produce a lateral connection with the ends of the two conductive tracks when the beam is deformed in a horizontal direction with respect to the surface of the substrate. Actuators enable the beam to be placed in a first deformed position, corresponding to a first stable state, or in a second deformed position, corresponding to a second stable state, and the electrical contact ensures connection of the ends of the two conductive tracks.

Abstract: An operating device has a pair of linear members (43, 44) made of a shape memory alloy and contracting axially due to heat generated by electrification and generating tension in the contracting direction, a drive lever (19) supported to pivot about a pivot shaft (19a), a pair of drive rods (33, 34) respectively connected to both sides of the drive lever (19) with the pivot shaft (19a) being disposed between the sides of the drive lever (19), and a power supply circuit for selectively electrifying the linear members (43, 44). One end of each of the linear members (43, 44) is fixed to a stationary member, and the other end is connected to each of the drive rods (33, 34).

Abstract: A device to actuate a switch. The switch has a switch toggle movable between a first position and a second position. The device includes a switch yoke movable between the first position and the second position adapted to engage the switch toggle and move therewith. The device also includes a first linkage connected to the switch yoke. The first linkage applies a force in response to an input signal to move the switch yoke from the first position to the second position. The first linkage includes a shape memory alloy. The device is configured to permit manual actuation of the switch toggle.

Abstract: A doubly-anchored thermal actuator for a micro-electromechanical device such as a liquid drop emitter or a fluid control microvalve is disclosed. The thermal actuator is comprised of a base element formed with a depression having opposing anchor. A deformable element, attached to the base element at the opposing anchor edges, is constructed as a planar lamination including a first layer of a first material having a low coefficient of thermal expansion and a second layer of a second material having a high coefficient of thermal expansion. The deformable element has anchor portions adjacent the anchor edges and a central portion between the anchor portions wherein the flexural rigidity of the anchor portions is substantially less than the flexural rigidity of the central portion. The doubly-anchored thermal actuator further comprises apparatus adapted to apply a heat pulse to the deformable element that causes a sudden rise in the temperature of the deformable element.

Abstract: A low battery indicating device is disclosed for indicating that a battery has low power. The device includes an indicator having a body movable between a retracted, unactuated position and an extended, actuated position. The indicator is visible when in the actuated position. The device also includes means for biasing the indicator towards the actuated position, and latch means cooperating with a portion of the body of the indicator, when the latch means is in a stop position, to hold the indicator in its unactuated position. The latch means is movable between the stop position and a go position which frees the indicator to move, under operation of the biasing means, to the actuated position. A memory alloy wire is mechanically associated with the latch means so as to leave the latch means in the stop position when the memory alloy wire is in a relaxed state and to move the latch means to the go position when the memory alloy wire is in a contracted state caused by heating of the memory alloy wire.

Abstract: A mechanical release mechanism is provided. The mechanical release mechanism includes two structural members in slideable relation one to another. A latch holds one structural member in a latched position relative to the other structural member. A shape memory alloy member disposed within one of the structural members is used to move the latch holding the other structural member thereby allowing relative motion between the structural members.

Abstract: Electrothermal Self-Latching MEMS Switch and Method. According to one embodiment, a microscale switch having a movable microcomponent is provided and includes a substrate having a stationary contact. The switch can also include a structural layer having a movable contact positioned for contacting the stationary contact when the structural layer moves toward the substrate. An electrothermal latch attached to the structural layer and having electrical communication with the movable contact to provide current flow between the electrothermal latch and the stationary contact when the movable contact contacts the stationary contact for maintaining the movable contact in contact with the stationary contact.

Abstract: The present invention provides actuators and actuator devices that take advantage of a strain gradient variation of an actuator element between a first phase and a second phase. The actuator elements can be positioned in any type of shape. For instance, the actuator element in the first phase can be any type of curved, non-linear or irregular shape as long as a strain gradient along a cross-section of the actuator element can be established. The actuator element in the second phase is positioned in a different shape when compared to the first phase as long as it is in a direction to minimize the strain gradient. Different actions can be generated such as a rotary movement, a linear movement, an expanding movement, or a combined linear and rotary movement. The actuator element could also be configured to generate a linear movement by combining contraction and strain gradient variation.

Abstract: A micro electromechanical differential actuator is comprised of a suspension arm structure and/or a bridge structure to make a two-degree-of-freedom and bi-directional motion. The actuator support base can make out-of-plane or in-plane vertical and horizontal motions. The invention is applicable in optical micro electromechanical devices such as optical switches, variable optical attenuators, optical tunable filters, modulators, tunable VCSEL's, grating modulators, micro displays, and RF switches.

Abstract: A micromanipulator comprising a tubular structure and a structural compliance mechanism that are formed from a tube made of an elastic and/or superelastic material. Fabricated with laser machining and has no mechanical joints, the micromanipulator can be manipulated in various motions and degree-of-freedoms without permanent deformation. Shape Memory Alloys (SMAs) in one embodiment are implemented as main actuators of the micromanipulator. The micromanipulator can be implemented with multiple SMAs to manipulate the mechanism with multiple degree-of-freedom. In another implementation, multiple segments of the mechanisms are formed and arranged in various configurations, including a “double-helix”-like configuration, for enabling intricate motions of the micromanipulator. The micromanipulator is useful for intravascular interventional applications and particularly ultrasonic imaging when coupled with an ultrasound transducer.

Abstract: The invention relates to a microswitch containing conductors located on a first level and conductors located on a second level, where the conductors on the first level are supported by a deformable element which can switch by means of an actuator with a bimetallic effect, and where the effect of this switching is that the gap between the conductors on the first level and the conductors on the second level is modified, characterised in that the actuator with a bimetallic effect consists of resistors in close and localised contact with the deformable element, and in that the resistors are capable, when traversed by an electric control current, of expanding sufficiently under the effect of the heat produced by the passage of the electric command current to cause, by the bimetallic effect, the deformable element to trigger before the heat produced in the resistors has been able to propagate into the deformable element.

Abstract: An apparatus for a thermal actuator for a micromechanical device, especially a liquid drop emitter such as an ink jet printhead, is disclosed. The disclosed thermal actuator comprises a base element and a cantilevered element extending from the base element and normally residing at a first position before activation. The cantilevered element includes a first layer constructed of an electrically resistive material, such as titanium aluminide, patterned to have a first resistor segment and a second resistor segment each extending from the base element; a coupling device that conducts electrical current serially between the first and second resistor segments; and a second layer constructed of a dielectric material having a low coefficient of thermal expansion and attached to the first layer.

Abstract: A micrometer sized, single-stage, vertical thermal actuator with controlled bending capable of repeatable and rapid movement of a micrometer-sized optical device off the surface of a substrate. The vertical thermal actuator is constructed on a surface of a substrate. At least one hot arm has a first end anchored to the surface and a free end located above the surface. A cold arm has a first end anchored to the surface and a free end. The cold arm is located above the hot arm relative to the surface. The cold arm is adapted to provide controlled bending near the first end thereof. A member mechanically and electrically couples the free ends of the hot and cold arms such that the actuator bends generally at the flexure so that the member moves away from the substrate when current is applied to at least the hot arm.

Abstract: In a semiconductor element, in particular for switching an electrical connection, a substance which expands to a great extent when heated is arranged on the element in such a way that if the element is overheated, the electrical leads of the element are disconnected by the expanding substance or are interrupted by the melting of a conductive material with a low melting point which forms the leads.

Abstract: A micrometer sized, single-stage, horizontal and vertical thermal actuator capable of repeatable and rapid movement of a micrometer-sized optical device off the surface of a substrate. The horizontal and vertical thermal actuator is constructed on a surface of a substrate. At least one hot arm has a first end anchored to the surface and a free end located above the surface. A cold arm has a first end anchored to the surface and a free end. The cold arm is located above and laterally offset from the hot arm relative to the surface. The cold arm is adapted to provide controlled bending near the first end thereof. A member mechanically and electrically couples the free ends of the hot and cold arms such that the actuator exhibits horizontal and vertical displacement when current is applied to at least the hot arm.

Abstract: The present invention provides actuators and actuator devices that take advantage of a strain gradient variation of an actuator element between a first phase and a second phase. The actuator elements can be positioned in any type of shape. For instance, the actuator element in the first phase can be any type of curved, non-linear or irregular shape as long as a strain gradient along a cross-section of the actuator element can be established. The actuator element in the second phase is positioned in a different shape when compared to the first phase as long as it is in a direction to minimize the strain gradient. Different actions can be generated such as a rotary movement, a linear movement, an expanding movement, or a combined linear and rotary movement. The actuator element could also be configured to generate a linear movement by combining contraction and strain gradient variation.

Abstract: The present invention provides a bistable switch using a shape memory alloy, and a method for manufacturing the same. More specifically, the bistable switch includes a substrate having at least one power source; a flexible sheet having a first distal end attached to the substrate; a bridge contact formed at a second and opposite distal end of the flexible sheet; and at least one heat activated element connected to a first surface of the flexible sheet and between the second distal end and the power source. During operation, current from the power source passing through the heat activated element to indirectly bend the flexible sheet and short the signal contacts on the substrate with a sustainable force.

Abstract: A thermal switch assembly has a contact member of shape memory alloy sandwiched between a pair of electrically conductive outer members. A contact arm on the contact member has a deformed shape at normal temperatures and a recovered shape at elevated temperatures. The contact arm occupies two different positions in its deformed and recovered shapes, and provides a current path between the outer members in one position while interrupting the current path in the other position.

Abstract: An actuation device capable of changing its operating condition between a stable rest position and a stable work position has a monostable actuation unit with a body and at least a shaft movable as a function of the energization available to the actuation unit, and a kinematic motion assembly for converting the movement of the shaft into a bistable actuation, the kinematic motion assembly including a slider linearly movable in response to action of the shaft and a device for converting subsequent linear movements of the shaft in the passage of the slider between the stable positions and the maintaining of the same.

Abstract: A temperature actuated switch having a resilient switch blade that is movable between open and closed positions and extends perpendicular to an elongated actuator of shape memory alloy. The actuator has an elongated deformed shape at normal temperatures and a contracted recovered shape at an elevated temperature. An end portion of the actuator is attached to the switch blade to provide movement of same between open and closed positions as the actuator changes between its deformed and recovered shapes.

Abstract: The present invention provides a bistable switch using a shape memory alloy, and a method for manufacturing the same. More specifically, the bistable switch includes a substrate having at least one power source; a flexible sheet having a first distal end attached to the substrate; a bridge contact formed at a second and opposite distal end of the flexible sheet; and at least one heat activated element connected to a first surface of the flexible sheet and between the second distal end and the power source. During operation, current from the power source passing through the heat activated element to indirectly bend the flexible sheet and short the signal contacts on the substrate with a sustainable force.

Abstract: A process for conditioning shape memory alloys is disclosed. The process preferably includes force application/release cycling of a shape memory alloy at a temperature above the martensitic-austenitic transformation (A.sub.f) finish temperature of the alloy, but below the maximum temperature at which an austenitic-martensitic transformation will be effected by the force application. The alloy is preferably cold-worked and annealed prior to force application/release cycling. The invention yields greater control over martensitic-austenitic and austenitic-martensitic transformation temperatures and yields reduced hysteresis variability. In certain disclosed embodiments a TiNi or CuAl containing alloy may be cold-worked between about 20% and 45%, and annealed to maintain between about 3% and 8% of the cold working. The alloy may then be heated to between about A.sub.f and 5.degree. C. and A.sub.f 15.degree. C.

Abstract: A thermal switch assembly has a contact member of shape memory alloy sandwiched between a pair of electrically conductive outer members. A contact arm on the contact member has a deformed shape at normal temperatures and a recovered shape at elevated temperatures. The contact arm occupies two different positions in its deformed and recovered shapes, and provides a current path between the outer members in one position while interrupting the current path in the other position.