Abstract: A subminiature fuse is disclosed comprising two terminals, a substrate, a fusible conductor, and a unitary housing. The unitary housing is sealed and provides increased mechanical strength, thus reducing the risk of a catastrophic failure of the fuse. The upper portion of the fuse terminals are shaped into finger like projections adaptable to mechanically fastening the fusible conductor and the substrate thereto thus facilitating the manufacturing process. In one embodiment the fusible conductor and adjacent portions of the terminals and substrate are coated with a ceramic coating or adhesive. The housing is sealed by ultrasonic welding or preferably in an insert molded plastic enclosure which is substantially devoid of air.

Abstract: An electric plug fuse of the type wherein one end of the fusible element is retained in a channel between the insulating body of the fuse and an outer metal shell is provided with a geometrically configured fusible element which allows extremely thin elements to be used while maintaining a high level of structural and electrical integrity in the fuse.

Abstract: A chip fuse comprises a fuse base and a cover therefor both made of a heat resistant and electrically insulating material. The fuse comprises a pair of electrically conductive terminals, each having one end exposed outside of said base for soldering to a printed circuit board, with the other ends of the conductive terminals being spaced apart and in opposed relation to one another inside the fuse base. A fusible element is stretched between the inner ends of said conductive terminals and is secured to said ends by soldering or other suitable means.

Abstract: A blade fuse includes parallel blades (12 and 14) secured in a body (16). A fusible link (42) welded to the blades is located in a cavity (20) of the body that is covered by a window (61). The blade fuses are assembled by blanking the fusible element from a ribbon (90) and translating it into a fuse subassembly (64). Tabs (50 and 52) secure the fusible element in the subassembly (64) until it is spot welded to blades 12 and 14. The window (61) is then blanked and translated to cover cavity (20) and secured by ultrasonic welding. A connector strip (76) is then blanked from between blades (12 and 14) to provide the blade fuse.

Abstract: An electric plug type fuse. The hollow glass body thereof contains a strip-like spring conductively connected to the bottom contact in the insulating tip of the fuse. Said spring is arcuate and has a center of curvature situated at the side of the spring where the longitudinal axis of the glass body is located. A solder joint preferable of a eutectic metal connects the end of the spring remote from the bottom contact to a fusible element capable of interrupting short-circuit-like currents, i.e. a ribbon type fusible element having at least one point of reduced cross-section. The aforementioned spring and the fusible element enclose an angle of approximately 90 deg. and the end of the fusible element remote from said spring is conductively connected to a screw shell. The spring puts the fusible element under tension and is released from it when the solder joint connecting both parts melts.

Abstract: A quick-acting micro-fuse comprising a fuse base and body, a fuse cover and a pair of electrically conductive lead wires. The lower ends of the conductive wires protrude from the fuse base and their upper ends are embedded into the fuse base and body. The fuse body comprises a pair of opposed, spaced apart and generally crescent-shaped members, each member having an outwardly curved surface, generally flat top and bottom surfaces and a generally perpendicular inner wall through which the lead wires extend, terminating at the same level as the crescent shaped numbers. A fusible element is stretched between the upper ends of the lead wires and is secured thereto, e.g., by soldering.

Abstract: A fuse assembly comprises a fuse unit and housing therefor made of insulating material and having an initially fully opened side through which said plug-in fuse unit was inserted into said housing. The fuse unit has a pair of spaced, parallel, confronting terminals with portions exposed to the exterior of said housing through spaced openings in the initially fully open side of the housing. A fuse link interconnects other portions of said terminals, the fuse link being positioned to pass by an initially uncovered portion of the initially fully open side of the housing as the fuse unit is inserted into the same. The housing has a closure flap which initially has a position exposing said portion of the initially fully open side of the housing so that the fuse link can pass into the housing therethrough. The flap is folded to cover this open housing portion when the fuse link passes into the housing.

Abstract: A miniature electric fuse having variable thermal capacity and improved arcing characteristic comprising a fuse base and body, a fuse cover and a pair of electrically conductive terminals protruding from the fuse base and partially embedded into the fuse body. The fuse body comprises a pair of opposed, spaced apart generally crescent-shaped members, each member being defined by an outer curved surface, generally flat top and bottom surfaces and a generally perpendicular inner wall, wherein each of said inner walls is spaced apart and is in parallel facing relation to one another. The embedded ends of the electrically conductive terminals are disposed midway in each of the respective members of the fuse body. A groove is cut in each of said members from their top surfaces to midway in said members and thereafter angled horizontally relative to the inner walls of said members.

Abstract: A miniature plug-in fuse assembly is provided in which a pair of conductive legs and a fuse link interconnecting them are integrally formed from fusible metal. An insulating casing wholly encloses the fuse link and a portion of the conductive legs, the casing having a hollow body with a cover which does not extend beyond the body in its longer dimension. The cover is secured to the body by a retaining arrangement employing the ends of the conductive legs, which also provides for the insertion of a test current to test the fuse link. Other ends of the legs extend through the body to provide plug-in members. The legs are fastened to the body by protruding lugs on the plug-in members and projecting stops on the portion of the legs in the casing. A method for making the fuse assembly of this invention involves a series of die stamping steps to form the legs and fuse link from a continuous strip of fusible metal and mounting the legs and fuse link in the casing.