Abstract: A liquid ejector includes a substrate, a heating element, a dielectric material layer, and a chamber. The substrate includes a first surface. The heating element is located over the first surface of the substrate such that a cavity exists between the heating element and the first surface of the substrate. The dielectric material layer is located between the heating element and the cavity such that the cavity is laterally bounded by the dielectric material layer. The chamber, including a nozzle, is located over the heating element. The chamber is shaped to receive a liquid with the cavity being isolated from the liquid.

Abstract: A method of compensating for a dead nozzle in a stationary pagewidth printhead. The method includes the steps of: (i) identifying the dead nozzle; (ii) selecting a functioning nozzle in a same nozzle row as the dead nozzle; and firing ink droplets from the selected functioning nozzle at a primary dot position associated with the dead nozzle.

Abstract: A recording apparatus includes a liquid droplet discharging head and a tank. The liquid droplet discharging head discharges a liquid droplet. The tank supplies a liquid to the liquid droplet discharging head. The liquid droplet discharging head includes a liquid droplet discharging head circuit board including a board substrate and a writing pattern. The wiring pattern is located on the board substrate to supply power and includes a plurality of divided wiring patterns formed by dividing at least a part of the wiring pattern in a width direction of the wiring pattern.

Abstract: A system is provided that includes first means for pre-charging a node to a first potential where the node coupled to a switch configured to control current through a firing resistor and second means for selectively discharging the node to a second potential across a path that has only one transistor between the node and the second potential.

Abstract: A fluid ejection device includes a first resistor layer that has at least a first resistor for heating fluid and a second resistor layer that has at least a second resistor for heating fluid. There is an electrically insulating layer formed between the first and second resistor layers. A print cartridge for a printer contains a fluid container and a printhead, at least one nozzle, a first resistor layer that has at least a first resistor for pre-heating or thermally ejecting fluid, a second resistor layer that has at least a second resistor for pre-heating or thermally ejecting fluid, and an electrically insulating layer formed between the first and second resistor layers.

Abstract: A thermal inkjet printhead may include a substrate and a resistive layer. A thermal resistor may be formed in the resistive layer. A first metal layer may be between the substrate and a resistive layer having a thickness to form a power bus. A dielectric layer may be between the first metal layer and the resistive layer.

Abstract: A liquid discharge head having a liquid discharge head substrate including an element row in which a plurality of energy generating elements for generating thermal energy for use in discharging liquid are arranged, and a discharge port member corresponding to each of the plurality of energy generating elements, the discharge port members including a plurality of walls in contact with the liquid discharge head substrate to form a plurality of liquid chambers for storing liquid and a plurality of discharge ports which communicate with each of the plurality of the liquid chambers to discharge liquid with the thermal energy generated by the energy generating element. The liquid discharge head further includes a plurality of heat dissipating members corresponding to each of the plurality of the liquid chambers and having a first portion exposed to the liquid chamber and a second portion exposed to the atmosphere.

Abstract: A thermal resistor fluid ejection assembly includes an insulating substrate and first and second electrodes formed on the substrate. A plurality of individual resistor elements of varying widths are arranged in parallel on the substrate and electrically coupled at a first end to the first electrode and at a second end to the second electrode.

Abstract: A nanoflat resistor includes a first aluminum electrode (360), a second aluminum electrode (370); andnanoporous alumina (365) separating the first and second aluminum electrodes (360, 370). A substantially planar resistor layer (330) overlies the first and second aluminum electrodes (360, 370) and nanoporous alumina (365). Electrical current passes from the first aluminum electrode (360), through a portion of the planar resistor layer (350) overlying the nanoporous alumina (365) and into the second aluminum electrode (370). A method for constructing a nanoflat resistor (390) is also provided.

Abstract: A method of printing at a dot density exceeding a nozzle density in a stationary pagewidth printhead. The method includes the steps of: (i) advancing a print medium transversely past the stationary printhead at a rate of one line per one line-time; and (ii) firing droplets of ink from predetermined nozzles in a nozzle row to create successive lines of print. Some or all of the predetermined nozzles fire droplets of ink at a plurality of predetermined different dot positions along a longitudinal axis of the printhead during one line-time, such that the printed dot density in each line of print exceeds the nozzle density.

Abstract: Disclosed is a printhead having at least one ink drop generator region, which includes an ink chamber, an orifice through which ink drops are ejected, and a heating element positioned below the ink chamber. The heating element includes a resistor defined therein and a nano-structured surface that is exposed to the ink fluid supplied to the ink chamber. The nano-structured surface takes the form of an array of nano-pillars. The printhead is fabricated by a method that includes: forming a heating element having an oxidizable metal layer as the uppermost layer; forming an aluminum-containing layer on the oxidizable metal layer; anodizing the aluminum-containing layer to form porous alumina; anodizing the oxidizable metal layer so as to partially fill the pores in the porous alumina with metal oxide material; and removing the porous alumina by selective etching to produce a nano-structured surface.

Abstract: A thermal inkjet printhead chip structure includes a substrate, an oxide layer formed on the substrate, at least one driver circuitry each including a source, a drain and a gate and formed on the substrate and further surrounded by the oxide layer, a dielectric layer, a buffer layer, a resistive layer and a conductive layer. The dielectric layer is formed on the driver circuitry and has openings formed therethrough to expose the source and drain. The buffer layer is formed on the dielectric layer, covering the source and drain and connected to the source and drain. The resistive layer is formed on the buffer layer and has at least one heating area. The resistive layer extends above the source and drain and is connected to the source and drain. The conductive layer is formed on the resistive layer and exposes the heating area. A manufacturing method also is provided.

Abstract: A fin-shaped heater stack includes first strata configured to support and form fluid heater elements responsive to repetitive electrical activation and deactivation to produce repetitive cycles of ejection of a fluid, and second strata on the first strata to protect the fluid heater elements from adverse effects of the repetitive cycles of fluid ejection and of contact with the fluid. The first strata include a substrate having a front surface, and heater substrata supported on the front surface. The heater substrata have opposite facing side surfaces which extend approximately perpendicular to the front surface and an end surface interconnecting the side surfaces which extends approximately parallel to the front surface such that the heater substrata is provided in either an upright or inverted fin-shaped configuration on the substrate with the fluid heater elements forming the opposite facing side surfaces of the heat substrata.

Abstract: An inkjet nozzle assembly has a chamber with a nozzle opening for ejecting a liquid, a heater element disposed in the chamber, and a dielectric layer sandwiched between the heater element and a wall of the chamber. The dielectric layer has a thermal product of less than 1495 Jm?2K?1s?1/2. The thermal product is defined as (?Ck)1/2, where ? is the density of the layer, C is specific heat of the layer and k is thermal conductivity of the layer.

Abstract: Provided is an inkjet printhead integrated circuit that has a wafer substrate that has an ink passage, and a nozzle plate supported on the substrate by side walls to define an ink chamber supplied with ink via the ink passage. The nozzle plate has an ink ejection port corresponding to the ink chamber. A heater element is bonded to the nozzle plate inside the chamber for vaporising ink to generate a vapour bubble that ejects ink through the ejection port. The heater element is bonded to the nozzle plate with a low thermal product layer. The thermal product thermal product is less than 1495 Jm?2K?1s?1/2, the thermal product being (?Ck)1/2, where ? is the density of the layer, C is specific heat of the layer and k is thermal conductivity of the layer.

Abstract: Provided is an inkjet printhead having an array of ink chambers formed on a planar support surface of a wafer substrate. Each ink chamber in the array has a nozzle, a thermal actuator for ejecting ink through the nozzle and a droplet stem anchor. The thermal actuator has two sections with higher resistance than the remainder of the thermal actuator. The droplet stem anchor is positioned between the two sections with higher resistance of the thermal actuator.

Abstract: A method of ejecting fluid from a printhead nozzle is provided. The printhead nozzle has a fluid chamber, a fluid ejection port, electrodes on opposite sides of the chamber and a heater element suspended between the electrodes. The heater element has a cross section with a lateral dimension at least triple that of the thickness of heater element. The he thickness of the heater element being less than 0.3 microns. In the method the heater element is heated to a temperature above the boiling point of the fluid to form a gas bubble that causes ejection of a drop of the fluid from the ejection port, and the chamber is supplied with a replacement volume of the fluid equivalent to the ejected drop.

Abstract: A printhead is provided having corresponding nozzles, chambers and heaters. Each heater has a heater element and electrodes connecting current from a power source to the heater elements to heat, and form gas bubbles in, liquid within the chambers which causes ejection of the liquid from the nozzles. Each heater element has a cross section with a lateral dimension at least triple that of the thickness of that heater element and different than a lateral dimension of each other heater element of the corresponding chamber. The thickness of each heater element is less than 0.3 microns. The heater elements and associated electrodes are arranged so that the electrodes are non-coincident with the electrodes of the other heater elements.

Abstract: An apparatus and method for quickly and effectively drying ground surfaces are disclosed and claimed. The invention has particular utility in the drying of a race track surface. The invention consists of a means for blowing air upon the surface, a means for heating the air and a means for moving the apparatus with respect to the surface to provide flexibility and control in the degree of drying/heating performed. The apparatus and method may be applied to a variety of surfaces including earthen (dirt) surfaces, concrete and asphalt. One of the objectives of the device is to enable the drying of a track surface such that the surface will not be damaged by overheating which can otherwise occur with other track drying devices applied to an asphalt surface in particular. The design of the invention makes specific use of enhanced turbulent air flow at the surface in order to improve performance over a purely laminar air flow.

Abstract: In order to hermetically seal more surely a gap between a back surface of a liquid discharge substrate and a front surface of a support member, and an electrode portion etc., without adversely affecting discharge performance, a liquid discharge head includes a first sealing resin coated on a portion between the liquid supply port and the pad on the support surface so as to surround a tip end portion at the liquid supply port of the support member and a second sealing resin for sealing a gap between the support member and the liquid discharge substrate, and a peripheral part of the liquid supply port.

Abstract: Provided is a printhead having a plurality of nozzles formed on a wafer substrate. Each nozzle has a fluid chamber for holding printing fluid, the fluid chamber having an ejection port, a fluid inlet defined in the wafer substrate for supplying the fluid chamber with printing fluid, and a heater element suspended in the fluid chamber. The heater element has a mass of less than 10 nanograms. Upon application of electrical energy to the heater element, a vapor bubble is formed in the printing fluid, thereby ejecting the fluid via the ejection port.

Abstract: An inkjet printer includes an array of nozzles extending substantially a width of a print media fed through the inkjet printer; and a plurality of heater elements each corresponding to a nozzle, each heater element being formed substantially of titanium nitride and suspended in direct contact with a bubble forming liquid with the bubble forming liquid surrounding the heater element. Each heater element has a mass of less than 10 nanograms, and sized to heat the bubble forming liquid above a boiling point thereof upon application of 200 nJ or less of energy to each heater element.

Abstract: A printhead is provided having a plurality of fluid ejection nozzles. Each nozzle has a chamber on a printing surface having an ejection port, and an annular shaped heater for heating fluid in the chamber to cause ejection from the ejection port.

Abstract: A printhead integrated circuit includes: a plurality of nozzle chambers disposed on a substrate; a heater element positioned in each nozzle chamber; drive circuitry for supply power to each heater element; and a plurality of ink supply channels defined in the substrate for supplying fluid to the nozzle chambers. Each heater element consists of solid material having a mass of less than 10 nanograms. In use, the solid material is heated to cause formation of a gas bubble inside each nozzle chamber.

Abstract: A manufacturing method forms an ink jet recording head including an energy generating element for generating energy for ejecting ink, wiring and electrode pad for supplying electric power to the energy generating element, and a flow path formation member in which an ink flow path is formed in fluid communication with an ink ejection outlet. The method includes steps of preparing a substrate on which the energy generating element, the wiring and the electrode pad have been formed; forming a protection layer covering edges of and around the generating element and the electrode pad; forming, with patterning, an adhesion layer for adhering the flow path formation member to a surface of the substrate through the protection layer, on a portion of the protection layer where the flow path formation member is formed and a portion surrounding the electrode pad; and forming through an electroless plating, a nickel layer covering the electrode pad and a gold layer covering the nickel layer to provide a bump.

Abstract: An ink jet print head is provided which has a reduced size and still can prevent an overall temperature increase in a printing element board. To this end, among ink supply port arrays formed on both sides of each nozzle array, the heat resistance of the portion (beams) of the printing element board between the adjoining ink supply ports is lowered in those arrays that are close to the end portions of the common liquid chamber.

Abstract: A liquid ejecting head includes: a flow path unit including a nozzle forming member with a plurality of nozzle orifices provided in a row, and a flow path forming substrate made of a metal, in which pressure generating chambers in communication with the nozzle orifices are formed; and an actuator unit for giving a pressure fluctuation to the pressure generating chambers, wherein a recess portion is formed in a side of the flow path forming substrate, which faces the nozzle forming member, in a sunken state from a surface of the flow path forming substrate, and a heater is received in the recess portion.

Abstract: Provided are an inkjet printhead and a method of driving the inkjet printhead. The inkjet printhead includes a heater configured to heat ink to produce ink bubbles, an electrode configured to apply or provide the current to the heater, and a resistor connected to the electrode and separated by a distance from the heater. The resistor having a negative temperature coefficient of resistance (NTC) that can be used to compensate for the effects that temperature has on the ejection speed and mass of ejected ink droplets produced by the inkjet printhead and that result from temperature changes that occur during the operation of the inkjet printhead.

Abstract: There is provided a substrate for an inkjet printing head and a method for manufacturing the same, in which the substrate has a structure that different kinds of metals do not come into contact with ink or moisture. For this purpose, the structure is constituted such that a diffusion preventing layer for mainly protecting a lower layer among power wiring metals is covered by a metal layer for mainly supplying power, in connection with its upper surface and at least part of a side surface. Herewith, since a single metal appears on a surface of the power wiring including up to its side surface, even circumstance occurs of coming into contact with the ink or the moisture, a battery reaction accompanied by difference of ionization tendency is not generated, and thus corrosion or short-circuit of the power wiring is suppressed.

Abstract: A print head formed in a simplified and less costly manufacture process can be effective in preventing the peeling-off between a substrate and a flow passage forming member. In the print head, a protective layer is formed between the flow passage forming member and a heat generating portion. The protective layer contains a noble metal. On a side of the flow passage forming member, the surface of the protective layer is made of an oxide of a noble metal, except in a portion corresponding to the heat generating portion, while in the portion corresponding to the heat generating portion on the flow passage forming member side, the surface thereof is made of the noble metal.

Abstract: A substrate heating system for an inkjet printhead. The substrate heating system includes heating resistors distributed in association with the ink jet nozzle structures, and located thermally adjacent thereto. The plural switching transistors that control the current through the substrate heating resistors are also distributed with the ink jetting nozzle structures, together with the substrate heating resistors. Polysilicon is used in constructing the substrate heating resistors. Cells of the substrate heaters can be arranged physically in a linear manner, along the nozzle structures. The substrate heater cells can be controlled so that the temperature of various zones of nozzle structures can be controlled.

Abstract: This invention is directed to an element substrate including a plurality of print element arrays in which print elements are arranged at different arrayed densities. The element substrate can efficiently transfer data to each print element. The element substrate includes the following arrangement. More specifically, the first print element array having a relatively large number of print elements, and the second print element array which is equal in length to the first print element array and has a relatively small number of print elements are juxtaposed. The element substrate includes one shift register which holds data for driving the print element of the second print element array, and a plurality of shift registers for dividing and holding data for driving the print elements of the first print element array.

Abstract: The present invention provides a print head that allows the characteristics of ejected ink to be adjusted for each ejection port in spite of a variation in the distance from an ink supply port to the heating element. In the print head according to the present invention, the area of the heating element decreases with increasing distance from the ink supply port and increases with decreasing distance from the ink supply port. The heating element is shaped like a rectangle that is longer in a direction orthogonal to a direction in which the plurality of ejection ports are arranged than in the direction in which the plurality of ejection ports are arranged. The aspect ratio of the heating element depends on the length of an ink channel through which ink is introduced into the bubbling chamber.

Abstract: The present invention provides a higher density, higher resolution, higher durability and lower cost circuit substrate. In a circuit substrate in which a circuit including: a plurality of heat generating elements in which a pair of electrodes opposing each other to form a predetermined gap is provided on a resistor 16 and a portion where a resistor layer is positioned between the electrodes is taken as a resistor portion; and first and second wiring layers 12 and 15 for energizing the pair of electrodes of each heat generating element; is mounted on a substrate 10, the substrate is formed of Si, the first wiring layer is formed of a metal material containing at least Si, the first wiring layer is electrically connected to the substrate, the second wiring layer is provided on the first wiring layer through a metal film 14 for preventing Si from diffusing and a resistor is provided over the second wiring layer.

Abstract: A liquid ejection head and a method of forming the same. The liquid ejection head includes a substrate, an ejection port, a liquid channel, and a supply port. The substrate has, above one side thereof, an energy generating element configured to generate energy used to eject liquid. The ejection port, from which a liquid is ejected, is located at a position corresponding to the energy generating element. The liquid channel communicates with the ejection port and penetrates the substrate from the one side to another side of the substrate. The supply port communicates with the liquid channel. The substrate has a projecting layer extending inward of an inner peripheral portion of an opening in the supply port in the one side, and the projecting layer and the energy generating element are formed of the same material.

Abstract: A thermal inkjet printhead has an array of nozzle arrangements provided for ejecting ink. Each nozzle arrangement includes a substrate assembly defining an ink inlet passage. A nozzle chamber structure extends from the substrate assembly to define a nozzle chamber in fluid communication with the ink inlet passage. The nozzle chamber structure defines an aperture through which ink in the nozzle chamber can be ejected. A pair of parallel heater elements extends from the nozzle chamber structure and into the nozzle chamber, and can be supplied with current so that ink in the nozzle chamber is ejected out through the aperture. Each heater element is shaped to define at least one broken annulus, in turn, comprising said at least one arcuate portion.

Abstract: A heater of a thermal inkjet printhead. The heater is formed of tantalum aluminum oxynitride (Ta—Al—ON), wherein the tantalum aluminum oxynitride is formed of about 30 to about 60 atomic % tantalum, about 10 to about 30 atomic % aluminum, about 5 to about 30 atomic % oxygen, and about 5 to about 30 atomic % nitrogen.

Abstract: A printhead is provided having a plurality of bubble forming chambers, ejection nozzles defined in the chambers, and heaters disposed in the chambers for heating bubble forming liquid in the chambers. Each heater has a bubble nucleation section of a smaller cross section than the rest of that heater. The bubble nucleation section is heated faster that the rest of the heater to cause formation of a gas bubble in the liquid and ejection of the bubbled liquid through the corresponding nozzle. The bubble nucleation section is co-planar with the rest of that heater and remains co-planar when the heater is heated.

Abstract: A fluid ejection device includes a fluid chamber, a resistor formed within the fluid chamber, and an orifice communicated with the fluid chamber, wherein the fluid ejection device is adapted to eject drops of a non-aqueous fluid, and wherein a ratio of a square root of an area of the resistor to a diameter of the orifice is in a range of approximately 1.75 to approximately 2.25.

Abstract: A heater for use in a phase change ink printhead reservoir is provided that includes a first insulating layer having at least one ink supply path opening, and a second insulating layer having at least one ink supply path opening that aligns with the at least one ink supply path opening in the first insulating layer. The heater includes a resistance heating trace arranged in a serpentine pattern between the first and the second insulating layers. The resistance heating trace is configured to receive electric current and to convert the electric current to heat. The resistance heating trace includes a trace ring for each ink supply path opening in the first and second insulating layers that forms a continuous perimeter around the corresponding ink supply path opening.

Abstract: An ink jet printhead includes a plurality of nozzles each having a nozzle aperture; a plurality of bubble forming chambers, each corresponding respectively to one of the plurality of nozzles; an inlet for communicating printing fluid between the nozzle aperture and a printing fluid supply, the inlet and the nozzle aperture being aligned along a common central axis; and a heater element disposed in each of the bubble forming chambers. Each heater element has two bubble nucleation regions suspended within the bubble forming chamber in a plane parallel to that of the nozzle aperture. The two bubble nucleation regions are laterally offset from the central axis, such that the lateral offset of one of the bubble nucleation regions is equal and opposite to the lateral offset of the other bubble nucleation region. The bubble nucleation regions are spaced from each other such that bubbles nucleated at each will grow until they unite to form the gas bubble that causes the ejection of a drop of ejectable liquid.

Abstract: A nozzle assembly for an inkjet printhead is disclosed. The nozzle assembly includes an inkjet nozzle having an actuator for ejecting an ink droplet from the inkjet nozzle when a resistive element of the actuator is heated by an electrical current. A drive transistor provides an energy pulse to the resistive element of the actuator upon receipt of a control pulse. Each energy pulse has energy of less than 200 nanojoule.

Abstract: A substrate for an ink jet head is provided with a plurality of energy generating members generating energy used for discharging an ink, an electrode pad which is arranged near a side of the substrate, and is for electrically connecting to an outside of the substrate, a plurality of electrode wirings for electrically connecting the plurality of energy generating members and the electrode pad, and a plurality of resistance elements which are respectively provided at the plurality of electrode wirings. Resistance values of the plurality of resistance elements differ from one another according to resistance values of the electrode wirings provided with the respective resistance elements.

Abstract: A printhead nozzle is provided having a plurality of electrodes, a heater having contacts abutting the electrodes, a heater element for heating a quantity of fluid and sloped side portions extending between the heater element and the contacts, and a nozzle spaced from the heater such that the heated fluid is ejected through the nozzle. The heater element has higher electrical resistance than the contacts and the sloped side portions.

Abstract: This invention is directed to allow efficiently transferring data to each print element (heater) and efficiently laying out circuits in an element substrate including plural heater arrays in which different numbers of heaters are arranged. This substrate includes: a first array having a relatively large number of heaters; and a second array which is equal in length to the first array and has a relatively small number of heaters. These arrays are juxtaposed. The substrate further includes plural shift registers equal in number to the heater arrays of the substrate. The shift registers include a shift register which holds some data for driving the heaters of the first heater array, and data for driving the heaters of the second heater array. The shift registers further include a shift register which holds data other than some data for driving the heaters of the first heater array.

Abstract: A nozzle assembly for an inkjet printhead is disclosed. The nozzle assembly includes an inkjet nozzle having an actuator for ejecting an ink droplet from the inkjet nozzle when a resistive element of the actuator is heated by an electrical current, a shift register comprising a plurality of successive registers, the shift register receives input data in a first register, and shifts the input data to successive registers upon receipt of a shift signal, a transfer register for latching data in one of the registers of the shift register; a control gate for outputting a control pulse in response to data in the transfer register, and a drive transistor for providing an energy pulse to the resistive element of the actuator upon receipt of the control pulse. The nozzle assembly covers an area of less than 20,000 square microns.

Abstract: A nozzle assembly for an inkjet printhead is disclosed. The nozzle assembly includes an inkjet nozzle having an actuator for ejecting an ink droplet from the inkjet nozzle when a resistive element of the actuator is heated by an electrical current, a shift register comprising a plurality of successive registers, the shift register receives input data in a first register, and shifts the input data to successive registers upon receipt of a shift signal, a transfer register for latching data in one of the registers of the shift register; a control gate for outputting a control pulse in response to data in the transfer register, and a drive transistor for providing an energy pulse to the resistive element of the actuator upon receipt of the control pulse. The nozzle is spaced from other nozzles ejecting ink of a same color by less than 32 microns in a direction transverse to the direction of movement of a print media upon which ink is ejected.

Abstract: A inkjet nozzle arrangement that has a substrate assembly defining an ink inlet and a static wall surrounding the ink inlet. A roof structure defining a movable wall arranged to telescopically engage said static wall, the roof structure further defining an ink ejection port in fluid communication with said ink inlet. A pair of actuator assemblies is mounted to the substrate assembly and the roof structure for substantially rectilinear movement of the roof structure toward the substrate assembly to eject ink through the ink ejection port.

Abstract: A nozzle assembly for an inkjet printhead is disclosed. The nozzle assembly includes an inkjet nozzle having an actuator for ejecting an ink droplet from the inkjet nozzle when a resistive element of the actuator is heated by an electrical current, a shift register comprising a plurality of successive registers, the shift register receives input data in a first register, and shifts the input data to successive registers upon receipt of a shift signal, a transfer register for latching data in one of the registers of the shift register; a control gate for outputting a control pulse in response to data in the transfer register, and a drive transistor for providing an energy pulse to the resistive element of the actuator upon receipt of the control pulse. Each energy pulse has a pulse voltage of less than 10 Volt.

Abstract: A heater stack includes first strata configured to support and form a fluid heater element responsive to energy from repetitive electrical activation and deactivation to fire repetitive cycles of heating and ejecting fluid from an ejection chamber above the fluid heater element and second strata overlying the first strata and contiguous with the ejection chamber to provide protection of the fluid heater element. The first strata includes a substrate and a heater substrata overlying the substrate and including a resistive layer having lateral portions spaced apart, a central portion extending between the lateral portions and defining the fluid heater element, and transitional portions interconnecting the central portion and lateral portions and elevating the central portion relative to the lateral portions and above the substrate to form a gap between the lateral portions and between the central portion and substrate insulating the substrate from the fluid heater element.