Abstract: A plurality of orthotic systems are provided. One bi-layer system is constructed from a single sheet of fabric that is molded into two layers. One tri-layer system includes a base layer; a mid-layer, and an upper layer. The upper layer is joined to the mid-layer and the mid-layer is joined to the base layer. The coupling of the base layer, the mid-layer and the upper layer create a rear spring section, a mid-spring section and a front spring section in which the upper layer is suspended over the mid-layer and the heel portion is suspended on the proximal heel end of the base layer.

Abstract: A footwear customization kit includes a container including an article of footwear, a stand, a steaming bag and a set of instructions. The article of footwear includes one or more customizable portions that can be deformed when heated, including an upper and a customizable insert. The stand and the steaming bag can be used to heat the article of footwear and the customizable portions in a steam environment. The customizable portions can be modified by a shape of a foot inserted into the article of footwear and can permanently retain the shape upon cooling.

Abstract: A reduced pressure treatment system includes a compressible chamber positionable beneath a foot of a user and being movable between an expanded position and a compressed position. The compressible chamber includes an inlet and an outlet. An inlet valve is in fluid communication with the inlet to prevent fluid within the compressible chamber from exiting the inlet, and an outlet valve is in fluid communication with the outlet to prevent fluid from entering the compressible chamber through the outlet. A biasing member is disposed within the compressible chamber to bias the compressible chamber toward the expanded position, and a manifold is positionable at a tissue site and in fluid communication with the inlet of the compressible chamber.

Abstract: A support element, for example a plate, a mattress, a pillow, a seating plane of a chair, of an armchair, a saddle for vehicles and the like, equipped with a resting surface for a user, includes at least one first layer in gel associated with at least one second layer of different material; such a first layer in gel and such a second layer, that are associated, are crossed by through openings that are suitable for the proper circulation of air from one side to the other of the support element, so as to allow the optimal transpiration and thermal regulation of the parts of the body of the user positioned resting on the support element itself.

Abstract: Embodiments of the present invention generally relate to a composite element adapted for use with an article of footwear. The composite element generally comprises a first portion with a first rigidity and a second portion with a second, different rigidity. The first portion and the second portion each comprise at least one fiber-reinforced layer and are configured to provide the desired rigidity characteristics according to a wearer's characteristics and/or an intended use of the footwear.

Abstract: An article of footwear includes an upper and a sole assembly. The sole assembly includes a unitary, open-celled structure. Specifically, the sole assembly includes a lattice structure having an interconnected network of struts and nodes that cooperate to define voids. The struts and nodes are configured to generate predetermined support and flexure properties within the network. The lattice may be configured as a conformal lattice, being contoured to receive accessories or complementary support structures. The sole assembly may further include an insert formed of compression material (e.g., foam). In operation, the lattice and foam insert cooperate to provide stability and cushioning to the article of footwear.

Abstract: A shoe insole is provided which has a balance adjustability and a shock absorbability, can maintain a balance with a standard foot shape without discomfort, and improves fit and comfort by fitting to a user's foot. The insole is used by insertion into an inner bottom part of a shoe and includes a part that supports an arch of the foot, a part that recovers the balance of the foot to standard values, and a part that supports a heel of an underside of the foot, which improves stability and fit feel. A shock absorbing member is attached by pressure at least to a back side of the part that supports the heel of the underside of the foot. The body part is made of a hard material, and the shock absorbing member is made of a soft material.

Abstract: The present invention is a press molded custom foot plate, a method of making said plate, and a method of making a shoe using said press molded plate wherein said press molded foot plate is formed of a piece of press molded material that is incorporated and used as the insole of a shoe and where an outsole and uppers are attached to the press molded custom foot plate.

Abstract: A footwear component and a method of making the footwear component are disclosed. The footwear component includes a first portion and a second portion that are joined at a transition zone. The first portion and the second portion have different flexibility characteristics. The footwear component can bend at the transition zone to accommodate the natural bending of a foot. The method can include removing material from a preformed member and applying layers of different materials to form a component with different properties in different regions.

Abstract: The invention concerns a preform and a device for cooperating with a lower limb member so as to provide a correction to the limb member. The invention also concerns a method and an apparatus for manufacturing the device. The preform comprises a base, a surface linked to the top face of the base, for cooperation with the lower limb; and at least one inflatable chamber formed by a flexible and liquid-impervious membrane sealed to the concave top face of the base. Injection of a fluid composition of curable material, while the lower limb member is in contact with the surface so as to inflate the at least one inflatable chamber is performed until the correction is obtained, the composition being then cured in-situ into a cured material.

Abstract: A pneumatic inflation device disposed within the sole of a shoe and comprising a pump with integral air release valve and which is entirely within the sole, a pump actuator which is entirely within the sole when not in use, and an inflatable bladder which is entirely within the sole and is operatively connected to the pump. Such a device can include a mechanism to lock the pump actuator within the sole such that the mechanism's cap is flush with the outer wall of the sole and finger-operable to allow the shoe-wearer to easily operate the inflation device and release air therefrom.

Abstract: A method for manufacturing a one-piece shoe shell of a skate with different widths having acts of forming a shoe shell with a rudimentary mold assembly, ejecting the shoe shell from the rudimentary mold assembly and adjusting a width of the sole of the shoe shell before the shoe shell hardens. The sole of the shoe shell has at least one adjusting portion to allow the sole to expand or be compressed. With the acts, each size of the shoe shell needs only one rudimentary mold assembly that has complex structure and high cost to substantially form a basic shape of the shoe shell and multiple shaping molds of different widths that have simple structure and low cost are prepared to further adjust widths of the shoe shell. Consequently, total cost for manufacturing the shoe shell with different widths is effectively lowered.

Abstract: A golf shoe having an upper, a midsole, and an outsole is provided. A collapsible support element is positioned in a recess proximate to a wearer's first metatarsal bone. The collapsible support element has anisotropic mechanical properties and includes a series of longitudinal wave elements. The wave elements are stiffer in a longitudinal direction and more collapsible in a transverse direction. The wave elements resist collapsing when a golfer walks but have a propensity to collapse during the golfer's swing, which allows more efficient transfer of energy during the swing. The shoe further includes flexing channels in a forward portion as well as a flexing channel in the rear portion.

Abstract: To provide a footwear sole insert and footwear that would allow performing the fundamental motion of grasping through regulation and promotion of the formation of a functional fundamental arch line linking the cuneocuboid joint areas at cuboidal bone edges of the foot parts with the second and third MP joint areas thereof to thereby making it possible to basically solve alignment abnormality and functional failure. A sole insert is provided with a raised ridge face brought into contact with the region of the foot part extending from the vicinity of the cuneocuboid joint area at edges of cuboids to the vicinity of the proximal phalanxes at the MP joint area between second metatarsals and third metatarsals so as to elevate the region and hold the same in archlike form.

Abstract: Methods of making molded articles and the articles formed by the method, particularly viscoelastic gel articles.

Abstract: An insole which is individually adaptable for insertion in footwear is disclosed. The insole has an upper cradle having an upper surface for contact with a foot. The upper surface is a ETC material. A lower interlocking surface is molded of EVA for cushioning of the foot. A lower cradle having an upper surface with an arch depression and a lower surface with flow domes provided. The flow dome has a flow hole fluidly communicating with the arch depression. A gel layer is placed in the arch depression, the gel layer being moldable via heat. The insole is heated to allow the gel layer to soften. The user then places their foot in on the insole allowing the gel layer to conform to the user's feet. The gel layer then cools and sets in the shape. Excess gel in the gel layer runs out through the flow holes and fills the flow domes. The excess gel is removed and the flow dome is plugged.

Abstract: A shoe comprising an upper, a midsole, and an outsole, wherein a collapsible support element is positioned in a recess proximate to a wearer's first metatarsal bone, and the collapsible support element is stiffer in a longitudinal direction and is more collapsible in a transverse direction. The collapsible support element comprises a collapsible gel pad encased in a thermoplastic urethane, or a single collapsible element having a wave configuration, or a series of collapsible wave elements. Each embodiment of the collapsible support element resists collapsing when a golfer walks but have a propensity to collapse during the golfer's swing, which allows more efficient transfer of energy during the swing. The shoe further comprises flexing channels in a forward portion as well as a flexing channel in the rear portion.

Abstract: Methods of making molded articles and the articles formed by the method, particularly viscoelastic gel articles.

Abstract: An article of footwear intended for use with a left foot and a right foot is disclosed. The article of footwear includes an interior space configured to fit a left for and a right foot. Additionally, the article of footwear may be associated with an insert that deforms during use.

Abstract: Methods of making molded articles and the articles formed by the method, particularly viscoelastic gel articles.

Abstract: Individually formed footwear such as shoes and insoles for correcting the feet position and alleviate related problems. The shoe or insole comprises at least one layer made of thermoplastic material, which material is advantageously chosen from a group of ABS, PVC, A-PET and PETG. A method for providing such footwear to a client at a retail store is likewise presented.

Abstract: An orthopedic walking boot promotes rapid healing of diabetic foot ulcerations by lowering the maximum peak pressure imposed upon the foot. The walker has a hard unyielding shell which is designed for walking. The shell closely and rigidly supports a mid-sole in a foot-shaped bed. The mid-sole has a foot-shaped cavity with rounded sides adapted to form resilient support for the heel, arch and sides of a foot in addition to the bottom of a foot. A conformable inner-sole is adapted to fit over the foot-shaped cavity in the mid-sole and be compressed in response to foot pressure between the sides and bottom of the foot and the sides and bottom of the foot-shaped cavity in the mid-sole thereby compensating for small differences between the shape of the foot and the shape of the cavity.

Abstract: An athletic shoe, in particular a running shoe, having improved cushioning and energy returning properties that vary depending upon the speed of the runner due to incorporation of at least one insert containing dilatant compound encapsulated in a shell and set into the midsole of the running shoe is disclosed. A method for converting the midsole of an existing running shoe is also disclosed.

Abstract: A fluid system for an article of footwear or other products is disclosed. In one aspect of the invention, the fluid system includes a pump chamber and a pressure chamber. The pump chamber is formed to exhibit a four layer structure to imparts an expandable configuration. The four layers are bonded to each other such that the sidewall has a zigzag-shaped configuration. In another aspect of the invention, the fluid system includes two pump chambers and a pressure chamber in order to increase the resulting pressure in the pressure chamber. In yet another aspect of the invention, at least one of the two pump chambers has an expandable configuration.

Abstract: A sole device includes a bottom layer, a top layer, a check valve and a deformable material. The top layer is made of extendable substance and is attached to a top surface of the bottom layer with its edge being sealed with the bottom layer. A chamber is defined between the two sealed layers. The check valve is mounted in the bottom layer and has a valve inlet. The valve inlet communicates with the chamber to permit filling the deformable material into the chamber through the valve inlet. The deformable material is a viscous fluid and will be cured to an elastic solid by cross-linking after a curing period. The elastic solid cured by the deformable material fits the wearer's foot to provide good comfort and support.

Abstract: Individually formed footwear such as shoes and insoles for correcting the feet position and alleviate related problems. The shoe or insole comprises at least one layer made of thermoplastic material, which material is advantageously chosen from a group of ABS, PVC, A-PET and PETG. A method for providing such footwear to a client at a retail store is likewise presented.

Abstract: A custom moldable insole comprising a first chamber containing a silicone base and a second chamber containing a catalyst. Both fluids are forced to pass though a shared static mixing channel where they will thoroughly mix and flow into a third chamber. The third chamber is a continuation of the mixer that opens up into a bag to hold the silicone as it flows to the arch and metatarsal areas of the foot in the upper layer of the insole. Within a few minutes as the user stands wearing the shoe the silicone cures to the shape of the bottom of the wearers foot providing increase support and comfort.

Abstract: The present invention alleviates pain and discomfort from a limb of a patient by redistributing pressure on the limb. The present invention involves an orthopedic device for redistribution of pressure exerted on a limb of a patient. The device comprises a pressure-absorbing member and a breakable container disposed in the pressure absorbing member. The pressure absorbing member is contoured to cooperate with the shape of the limb. The pressure absorbing member has a pressure receiving cavity formed therein. The breakable container is disposed in the pressure receiving cavity and includes a reactant molding material. The breakable container has a predetermined elastic threshold to allow the breakable container to break at a high pressure area and to allow the reactant molding material to disperse from the high pressure area upon pressure exertion on the breakable container by the limb.

Abstract: The invention relates to the field of shoes in general, and more specifically to the application of microspheres in shoe material formulations to yield desired shoe properties. Even more specifically, the invention relates to a shoe component prepared from a closed cell foam incorporating microspheres to yield controlled cell size, cell size distribution and expansion characteristics. In another embodiment, the invention also relates to an inner sole for a shoe prepared from the reaction product of a polymer matrix component and a curing agent where the curing agent is incorporated in microspheres to yield a material conformable to the user's foot shape.

Abstract: The present invention alleviates pain and discomfort from a limb of a patient by redistributing pressure on the limb. The present invention involves an orthopedic device for redistribution of pressure exerted on a limb of a patient. The device comprises a pressure-absorbing member and a breakable container disposed in the pressure absorbing member. The pressure absorbing member is contoured to cooperate with the shape of the limb. The pressure absorbing member has a pressure receiving cavity formed therein. The breakable container is disposed in the pressure receiving cavity and includes a reactant molding material. The breakable container has a predetermined elastic threshold to allow the breakable container to break at a high pressure area and to allow the reactant molding material to disperse from the high pressure area upon pressure exertion on the breakable container by the limb.

Abstract: A method for making a customized sole insert for a user is disclosed. The insert is first manufactured in various sizes, widths and arch heights so that a user may select the insert best configured for his foot. The insert is initially comprised of a bottom layer or shell; a formable layer which can be hardened into a particular shape; and a top cushion layer for contact with a wearer's foot or sock. The shell has an aperture for injecting a hardening agent to accelerate the hardening of the formable layer. After the insert is selected, the hardening agent is injected through the aperture and the wearer stands upon the top cushion layer until the formable layer has hardened. The result is a formable layer which is substantially conformed to the plantar aspect of the wearer's foot.

Abstract: A device and method for fitting shoes especially suited for mail order consumers. The device comprises container filled with a foam material for creating an impression of the foot, wherein the container includes a base, a lid, and a cutout portion forming an opening for the ankle. The consumer inserts his foot into the base of the container and closes the lid about the foot to form the impression in the foam. The impression is analyzed to determine a proper fitting shoe for the foot.

Abstract: An arch support device has a periphery shaped to conform to at least part of the periphery of the sole of a wearer's footwear, an upper surface, a lower surface, a heel region, an arch region, and a toe region, each region being designed to lie under the corresponding regions of a wearer's foot when in use. At least part of at least one of the surfaces of the device has a slip-resistant surface texture for resisting slipping, with the textured surface formed during injection molding of the device in a mold which is roughened over at least part of its surface. Slip-resistant surface portions on both the upper and lower surface will resist slipping of a wearer's foot relative to the device and slipping of the device relative to the footwear.

Abstract: An orthopaedic shoe has an outsole and a special insole including an array of independently vertically movable sections or elements which are heat moldable to retain the contour of the users foot and which serve to reduce or avoid peak pressures and evenly distribute pressure during walking. The resilient sections preferably have a height which is substantially equal to or greater than the lateral extent of the sections, to permit swaying action and to reduce shear forces on the users feet.

Abstract: A shoe for treating and preventing chronic foot wounds such as ulcerations in diabetes patients. A malleable shoe upper is attached to a sole and receives a custom-fitted orthosis produced by imprinting the patient's plantar aspect into heat-deformable foam or a hardening silicone. A heel of the shoe includes an internal spring to further dampen reactive forces.

Abstract: Orthopaedic insole with a top cover and a bottom cover, which covers enclose a support core, the top cover and the bottom cover projecting beyond the support core via an edge area and being connected to each other in the edge area. Both the top cover and bottom cover and also the support core are made of a thermoplastic material, the melting points of the three component parts of the insole, namely support core, top cover, and bottom cover, having approximately the same value, and these component parts being permanently connected to one another by pressing and shaping, with melting-on of the contiguous surfaces.

Abstract: An insole insert for application into a shoe, and which is formed as a laminar material of various layers of paper, polymer, stranded thermoplastic or thermosetting material, foams of select consistencies and texture, in addition to a felt or microfiber type of upper layer, to add to the cushioning and softness of the insert, when applied. The insert, when subjected to heat and pressure, particularly pressure applied by the foot, conforms to the contours of the foot, and sustains such, even after prolonged usage after application into a shoe.

Abstract: A custom conformable device that supports and cushions a user's anatomical part, such the foot. The device is self-inflating, conforms to the shape of the user's foot, utilizes an inflatable bladder with a valve, and contains an expandable material such as an open cell foam. When the valve is open the expandable material expands, causing the bladder to inflate and to conform to the shape of the user's anatomical part. Once the desired shape is achieved, the valve is closed, sealing the bladder. Once the bladder is sealed, the expandable material retains the shape of the user's anatomical part. The user may open the valve to adjust the level of support provided by the device by allowing more fluid to enter the bladder, or by forcing fluid to exit the bladder.

Abstract: A custom orthotic sandal is formed to a biomechanically corrected shape of a user. To obtain the proper shape for the sandal, a negative cast is taken of the user's foot. A positive impression cast is then formed from the negative cast. The positive impression cast is then modified to correct for biomechanical abnormalities of the user's foot. The custom orthotic sandal is formed by adhering a moldable material on the sole of the sandal. The positive impression cast is then pressed on the moldable material to form the proper shape. The moldable material is then set and the sole is assembled into the sandal.

Abstract: A custom orthotic sandal is formed to a biomechanically corrected shape of a user. To obtain the proper shape for the sandal, a negative cast is taken of the user's foot. A positive impression cast is then formed from the negative cast. The positive impression cast is then modified to correct for biomechanical abnormalities of the user's foot. The custom orthotic sandal is formed by adhering a moldable material on the sole of the sandal. The positive impression cast is then pressed on the moldable material to form the proper shape. The moldable material is then set and the sole is assembled into the sandal.

Abstract: An athletic shoe including a upper, a support member or “chassis” attached to the underside of the upper, and sole elements attached to the bottom of the support member. The support member provides support for the foot, and thereby permits use of spaced apart sole elements rather than a full midsole and a full outsole. In addition, the support member can be tailored to provide the optimum stiffness for a particular activity or user.

Abstract: A pad for supporting a portion of the human body is made of two substantially non-stretchable or non-elastic layers that are joined together along a peripheral edge and then are joined together in local regions to form individual capsules in the pad. The layers are “quilted” in the areas defined by the capsules to control where and how much the pad can bulge. The pad is filled with a wax material that is plastic but does not flow readily. By repeated applications of loads the wax will flow or migrate slowly to change the configuration of the wax to conform to and support the surface contacting the pad.

Abstract: A contoured, pre-molded and heat moldable orthotic device (1), ideally of about three-quarters of the length of the boot or shoe in which it is to be worn, has a 4° rear foot varus angle or wedge with an integrally-formed heel cup (3), a longitudinally-extending “raise” (4), a metatarsal “raise” (5) and a spongy shock-absorbing insert (6). The device is intended to be purchase “off-the-shelf”, for the relief of generalized and relatively minor common biomechanical foot problems.

Abstract: An orthotic device for treating heel pain associated with Plantar Fasciitis is disclosed, comprised of a flexible heel cup shoe insert with a bar-shaped member extending laterally across the bottom sole portion of the device and located under the heel-arch connection of a person's foot when worn by the person in order to apply continuous accupressure to the calcaneus-midtarsal connection area and thus alleviate pain.

Abstract: A shoe insert includes a support layer having a bottom surface and a top surface opposing the bottom surface. The shoe insert further includes a cushion layer fixedly superposed onto the top surface of the support layer. The bottom surface includes a generally planar distal portion, a proximal portion and a medial portion interconnecting the distal portion and the proximal portion. The distal portion cushions the toes and the ball of the foot. The proximal portion supports the heel of the foot and has a centrally disposed depression concave and a generally planar border located posteriorly with respect to the centrally disposed concave depression. The centrally disposed concave depression and border together produce a medial and lateral wedging effect against the heel of the foot. The medial portion supports the mid-region of the foot.

Abstract: An article of footwear comprises a shoe in which the upper and base define a first total internal volume; molding of a standard inner sole made of a material which may be plastically thermoformed using a form, the inner sole having a second volume less than the first volume and, when inserted in a shoe, leaving a free volume, smaller than the total volume, inside the shoe; insertion of the standard inner sole in the shoe and fixing in place, so as to create a shoe-inner sole assembly in which, between the base and standard inner sole there is at least one space with an empty volume substantially corresponding to the difference between the first volume and the second volume; heating of the shoe-inner sole assembly made in this way to the preset temperature necessary for the thermoforming of the inner sole; insertion of a foot in the shoe, so as to shape the standard inner sole in the areas around the space according to the features of the sole of the foot.

Abstract: An insole insert for application into a shoe, and which is formed as a laminar material of various layers of paper, polymer, stranded thermoplastic or thermosetting material, foams of select consistencies and texture, in addition to a felt or microfiber type of upper layer, to add to the cushioning and softness of the insert, when applied. The insert, when subjected to heat and pressure, particularly pressure applied by the foot, conforms to the contours of the foot, and sustains such, even after prolonged usage after application into a shoe.

Abstract: An athletic shoe including a upper, a support member or "chassis" attached to the underside of the upper, and sole elements attached to the bottom of the support member. The support member provides support for the foot, and thereby permits use of spaced apart sole elements rather than a full midsole and a full outsole. In addition, the support member can be tailored to provide the optimum stiffness for a particular activity or user.

Abstract: An insert for a shoe comprises a pouch having a moldable, thixotropic material and a shell having a catalyst. The shell is capable of being ruptured by massaging the pouch to allow the catalyst to be released from the shell and mixed with the material. A pressure sensitive adhesive is on the bottom of the pouch to secure it to the inner sole of a shoe, and a nylon layer is on the top of the pouch to absorb moisture and provide an aesthetic appearance. In use, the pouch is massaged to mix the catalyst and moldable material and is then placed in a shoe. The user places a foot in the shoe and applies a light weight to the foot so that the pouch assumes the shape of the foot bottom and fills that space between the foot and the shoe. Then, the foot is removed to allow the material to cure. When the material is cured the insert prevents excessive collapse of the foot.

Abstract: A new method of making custom fitted products and products made by such a method for improving the fit and comfort of such products. The invention includes incorporating a hollow, sealed envelope into an apparatus, injecting a hardenable, liquid gel-catalyst mixture into the envelope through an inlet, and using a portion of a persons body to apply pressure to the envelope and allowing the mixture to harden while the pressure is being applied. The initially liquid mixture will conform to the shape of the body part which is applying the pressure, and once hardened will provide a product which is specifically shaped to the individual's body part. The product could be a shoe, a safety helmet, protective padding for various parts of the body, handles on tools and implements, and the like.