Seams Patents (Class 36/21)
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Patent number: 8839530Abstract: A method of manufacturing an article of footwear may include assembling at least a portion of an upper of the article of footwear, the upper having a lower perimeter edge. A lasting element is secured to the upper adjacent to the lower perimeter edge. The lasting element includes a barrier and a tensile member located within the barrier, the tensile member being secured to opposite sides of the barrier. In addition, a sole structure of the article of footwear is joined to at least one of the upper and the lasting element.Type: GrantFiled: April 12, 2011Date of Patent: September 23, 2014Assignee: NIKE, Inc.Inventors: Mark J. Smith, Tiffany A. Beers, Joshua P. Heard, Taryn M. Hensley, Klaas P. Hazenberg
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Patent number: 8806688Abstract: Footwear includes an upper, a sole, and a thread. The upper has upper holes around the upper peripheral. The sole has a lip portion on the sole peripheral lip portion has sole holes around the sole peripheral. The thread attaches the upper and the sole through the upper holes and the sole holes, and forms a set of stitches. A ripple is formed between two sets of stitches and the thread is embedded in the lip portion between the ripples. Each stitch goes through a first upper hole and enters the sole hole of the lip portion, such that the thread forms an angled stitch on the lip portion. The thread then goes through a second upper hole and exits from a third upper hole, such that the thread forms a horizontal stitch on the inside of the footwear.Type: GrantFiled: June 25, 2012Date of Patent: August 19, 2014Assignee: Pediped Infant Footwear LLCInventors: Angela Edgeworth, Brian Edgeworth
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Patent number: 8789292Abstract: Footwear assemblies including reinforced insole portions and associated methods of use and manufacture are disclosed herein. In one embodiment, a footwear assembly includes an upper coupled to an insole. The insole includes a first surface opposite a second surface. The first surface is configured to face a user's foot when inserted in the upper. The upper at least partially wraps around and is stitched directly to the second surface of the insole. The footwear assembly further includes a midsole adjacent to the second surface of the insole, and an outsole adjacent to the midsole.Type: GrantFiled: May 18, 2011Date of Patent: July 29, 2014Assignee: LaCrosse Footware, Inc.Inventors: John W. Ludemann, Michael K. Buzon, Aaron Barker
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Patent number: 8621765Abstract: The present disclosure provides an improved welted footwear and related method of manufacture. The welted footwear and related method of manufacturing is directed to a molded foot support platform that provides a number of advantageous features.Type: GrantFiled: December 9, 2009Date of Patent: January 7, 2014Assignee: Red Wing Shoe Company, Inc.Inventors: Kenton Donald Geer, David Ralph Swinnerton
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Patent number: 8281502Abstract: Shoe upper having a lower end of the upper, an outer material with a lower end (19) of the outer material, a waterproof functional layer (16), which has a lower end region of the functional layer with a functional layer zone (20) not covered by outer material, and a connecting band (17), which extends in the direction of the periphery of the upper, has a upper longitudinal side (23) of the connecting band, joined to the end (19) of the outer material, and a lower longitudinal side (25) of the connecting band, at least partially overlaps the functional layer zone (20) and consists of liquefiable sealing material or of material through which liquid sealing material (37; 41) can flow, the connecting band (17) having at points of curvature of the lower end (19) of the outer material an arcuate shape corresponding to the local radius of curvature, with different degrees of curvature of the two longitudinal sides (23, 25) of the connecting band, in such a way that, for an arc sector lying in the respective curvaturType: GrantFiled: December 29, 2003Date of Patent: October 9, 2012Inventor: Franz Haimerl
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Patent number: 8209884Abstract: A shoe construction and a method for making a shoe wherein an outsole is provided with a raised lip extending around a periphery of the outsole, and an upper is secured to the outsole by a stitch along the lip such that an inside surface of the upper is facing the outside surface of the lip. The shoe construction further includes an inner sole and a vamp lining secured together by a stitch and placed on the inside surface of the upper such as to protect a wearer's foot from the stitch securing the outsole with the upper.Type: GrantFiled: June 19, 2009Date of Patent: July 3, 2012Assignee: Columbia Insurance CompanyInventor: Thomas E. McClaskie
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Patent number: 8205358Abstract: Breathable and flexible footwear for infants and young children include an upper, a sole, and a thread. The upper having upper-holes around the upper peripheral. The sole having a lip portion on the sole peripheral, wherein the lip portion having sole-holes around the sole peripheral. The thread attaching the upper and the sole through the upper-holes and the sole-holes, and forming a set of stitches, wherein at least one ripple is formed between two sets of stitches, and wherein the thread is embedded in the lip portion and between the ripples. The set of stitches comprising the thread coming though a first upper-hole and entering the sole-hole of the lip portion, such that the thread forms an angled stitch on the lip portion, and wherein the thread then goes through a second upper-hole and exits from a third upper-hole, such that the thread forms a horizontal stitch on the inside of the footwear.Type: GrantFiled: December 22, 2006Date of Patent: June 26, 2012Assignee: Pediped Infant Footwear, LLCInventors: Angela Edgeworth, Brian Edgeworth
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Patent number: 8141271Abstract: A shoe construction wherein the upper is secured to the outsole by a stitch, and the upper folds inwardly in a first portion of the shoe and outwardly in a second portion of the shoe. The stitch allows an upper row of the stitching to be visible on the outside of the upper in one portion of the shoe but not visible on the outside of the upper in a different portion of the shoe.Type: GrantFiled: November 26, 2008Date of Patent: March 27, 2012Assignee: Columbia Insurance CompanyInventors: Thomas E. McClaskie, Anup Kishore Mukherjee
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Patent number: 7823297Abstract: A shoe with a breathable and waterproof sole and upper, including a breathable and waterproof sole, an assembly associated with the sole in an upward region, an external breathable upper, an internal lining and, between them, a breathable and waterproof membrane, and an at least partially perforated or breathable insole, which is joined at least to the upper and to the breathable and waterproof membrane. The shoe thereby has a sole that is joined hermetically and peripherally to the assembly at the connecting region between the upper and the breathable and waterproof membrane.Type: GrantFiled: January 20, 2005Date of Patent: November 2, 2010Assignee: Geox S.p.A.Inventor: Mario Polegato Moretti
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Patent number: 7797779Abstract: The present invention relates to a method of manufacturing footwear. More specifically, the present invention relates to a construction method wherein a first front portion of a shoe is manufactured by a first method and a second rear portion of the shoe is manufactured by a second different adhesive gluing method. The present invention provides a novel incorporation differing shoe construction methods to overcome substantial manufacturing detriments while retaining the ability of the shoe construction to respond to fashion or appearance type needs.Type: GrantFiled: June 5, 2007Date of Patent: September 21, 2010Assignee: Aerogroup International Holdings LLCInventor: Luca Bizzo
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Patent number: 7685666Abstract: Method for sealing seams in shoes having an exterior upper with a lower end, an interior upper with a lower end, an insole with a circumferential edge, and a sole, the lower end of the exterior upper, the lower end of the interior upper, and the outer edge of the insole being sewn together, characterized in that a tape is selected that is provided on both sides with a layer that is adhesive at room temperature, and that this tape is used to join and fix the lower end of the exterior upper to the lower end of the interior upper before the exterior upper, interior upper, and insole are sewn together.Type: GrantFiled: July 13, 2006Date of Patent: March 30, 2010Assignee: Sympatex Technologies GmbHInventors: Karsten F. Keidel, Liviu M. Pavalescu, Paul E. Raith
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Publication number: 20090113756Abstract: A method for fabricating a shoe which comprises at least an upper, an insole and an outsole. The lower edge of the upper is formed with a plurality of teeth-like extensions, and the insole has a plurality of slits for allowing the teeth-like extensions passing downward therethrough and to be glued and bonded with the outsole. The shoe structure may further include a peripheral shielding band stitched around the lower portion to avoid the rain, liquid or water running along the teeth-like extensions and penetrate through the slits.Type: ApplicationFiled: December 28, 2007Publication date: May 7, 2009Inventor: Ying-Nan CHANG
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Patent number: 7322128Abstract: The invention relates to a method and apparatus for providing a shoe having a sole with a top surface, a fore area, and a rear area. The shoe also includes a lip extending above the top surface and around a periphery of the fore area of the sole and around a periphery of the rear area of the sole. The shoe further includes an upper with a fore area and a rear area and being in contact with the lip. A first stitch is used to connect the fore area of the upper to the lip proximate to the fore area of the sole and a second stitch is used to connect the rear area of the upper to the lip proximate to the rear area of the sole.Type: GrantFiled: June 20, 2005Date of Patent: January 29, 2008Assignee: Columbia Insurance CompanyInventor: James E. Issler
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Publication number: 20080016717Abstract: An article of footwear including an outer sole on which an outer upper is mounted, the upper including several pieces assembled together by stitching. The pieces of the upper are made of breathable-waterproof material, at least the visible assembly seams of the upper being covered by a waterproofing strip arranged on the outside of the upper. The upper includes a three-layered laminated material including a breathable-waterproof membrane, sandwiched between an inner lining fabric and an outer envelope fabric.Type: ApplicationFiled: July 20, 2007Publication date: January 24, 2008Applicant: SALOMON S.A.Inventor: Clotilde RUBAN
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Patent number: 7168187Abstract: An article of footwear including a shell that provides stability. The shell can include a heel cup and a wall extending forward of the heel cup and around the periphery of the forefoot, returning to the heel cup. The shell can also define a hole in the forefoot region. A cushion in the form of a midsole can be secured in the shell, with a portion extending at least partially through the shell hole. An upper can be secured to the shell with stitching passing through the upper and the shell wall in at least the forefoot region; and rearward of the stitching, the upper can be secured with cement and/or adhesives to the shell and/or the midsole. The footwear provides comfort and stability, for example toe-to-heel and lateral stability, especially during toe-off, i.e., the propulsion portion of a gait.Type: GrantFiled: June 1, 2004Date of Patent: January 30, 2007Assignee: Wolverine World Wide, Inc.Inventor: Kenneth J. Robbins
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Patent number: 7127833Abstract: A shoe upper, having an upper outer material (13) with a lower outer material end region (19) located in a lower upper end region, an upper lining material, which is arranged on the inner side of the upper outer material (13), incorporates a waterproof functional layer and has a lower lining material end region (21), the lining material end region (21) having a lining edge that is not covered by the upper outer material (13), and a connecting band (17), which extends in the peripheral direction of the upper end region and is joined on a first longitudinal side (23) to the outer material end region (19) but not to the end region (21) of the lining material, and is joined on a second longitudinal side to the end region (21) of the lining material but not to the end region (19) of the outer material, wherein at points of curvature of the lower periphery of the upper end region the connecting band (17) extends in an arc corresponding to the local radius of curvature, with the two longitudinal sides of the connectType: GrantFiled: February 21, 2003Date of Patent: October 31, 2006Assignee: Gore Enterprise Holdings, Inc.Inventor: Franz Haimerl
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Patent number: 6978560Abstract: A shoe includes an upper with an open bottom portion which is a welt-like fold line unit. The fold line unit is defined by an outward turning part and an inward turning part which are sewn together through a sewing line unit. An interior strip unit is received inside the fold line unit and retained therein by the sewing line unit. An outsole connected to the upper, has a peripheral end with a top face extending proximate to the fold line unit. A insole connected to the upper has an outer edge which is separated and spaced apart from the welt-like fold line unit, whereby no part of the insole is included in the welt-like fold line unit and the fabrication thereof is simplified.Type: GrantFiled: August 12, 2003Date of Patent: December 27, 2005Inventors: Eddie Chen, Phoenix Hsu
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Patent number: 6976320Abstract: The invention relates to a method and apparatus for providing a sandal or shoe having an outsole with a socklining on top of and in direct contact with the outsole for directly contacting a user's foot and a cushion having a thickness between approximately ? and 1½ inches, where the cushion is placed between said outsole and said socklining. The sandal or shoe also includes at least one material partially covering a user's foot extending across the socklining for holding the sandal onto a user's foot and a securing mechanism extending from the at least one material through the socklining to the outsole for securing the socklining directly to the outsole.Type: GrantFiled: October 1, 2003Date of Patent: December 20, 2005Assignee: Columbia Insurance CompanyInventor: Thomas E. McClaskie
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Patent number: 6966128Abstract: The invention relates to a method and apparatus for providing a shoe having an outsole with a bottom surface for contacting the ground, and where the bottom surface has a notch adapted to receive a stitch and hinder premature wear of the stitch. A socklining is also provided on top of and in direct contact with the outsole for directly contacting a user's foot. Moreover, a cushion is placed between the outsole and socklining and a securing mechanism extends from the socklining to the notch, without extending through the bottom surface, for securing the socklining directly to the outsole.Type: GrantFiled: July 24, 2003Date of Patent: November 22, 2005Assignee: Columbia Insurance CompanyInventor: Thomas E. McClaskie
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Patent number: 6941682Abstract: An upper/insole assembly for use in constructing an article of footwear includes an upper and an insole. The upper has an inner surface, an outer surface, a lateral peripheral flange, and a medial peripheral flange. The insole has a top surface, a bottom surface, a lateral peripheral edge, a medial peripheral edge, an arch portion, a phalangeal portion, and a heel portion. At least a portion of the lateral and medial peripheral flanges of the upper are stitched to the insole in the phalangeal and heel portions but they are not stitched to the insole through the arch portion. Additionally, the lateral peripheral flange of the upper is wrapped around the lateral peripheral edge of the insole in the arch portion and the medial peripheral flange of the upper is wrapped around the medial peripheral edge of the insole in the arch portion. Moreover, the lateral and medial peripheral flanges are secured to the bottom surface of the arch portion of the insole.Type: GrantFiled: April 9, 2004Date of Patent: September 13, 2005Assignee: Danner, Inc.Inventors: Jim J. Chi, David K. Smith
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Patent number: 6928755Abstract: A shoe comprises a three-dimensional insole including a base, and a wall part extending upward from an outer peripheral end of the base, each of the base and the wall part being made of a sheeting material. The wall part is sewn to the outer peripheral end of the base to form a three-dimensional outline. An upper has a bottom open end connected to the wall part of the insole, and an outsole is connected to the bottom open end of the upper and the three-dimensional insole.Type: GrantFiled: October 3, 2003Date of Patent: August 16, 2005Inventors: Eddie Chen, Phoenix Hsu
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Patent number: 6834408Abstract: A method of making a shoe comprises sewing a rear stitching margin of a rear section of an upper to a midsole, gluing and attaching a rear section of an outsole to the midsole and the rear stitching margin, and stitching a front stitching margin of a front section of the upper directly to a front section of the outsole. The method is simple since it dispenses with use of a heel lasting machine which requires complicated processing steps. The method provides a shoe with good flexibility at a front section of the shoe and sufficient support at a rear section of the shoe.Type: GrantFiled: June 6, 2003Date of Patent: December 28, 2004Assignee: C2 CorporationInventor: Eddie Chen
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Patent number: 6820352Abstract: A shoe structure includes an upper made of an outer material, a waterproof and water vapor permeable functional layer, a lining, an insole, and an injection-molded sole. The upper has an extension made of a porous, permeable material and the insole is joined to the extension of the upper. The functional layer and the lining extend beyond a lower edge of the upper and only partially overlap the extension of the upper. The functional layer is spaced from an edge of the insole and the extension of the upper is penetrated by the material of the sole. A part of the functional layer extending beyond a lower edge of the upper is joined to the material of the sole, and a space between the functional layer and the edge of the insole is filled with the material of the sole as far as the interior of the shoe structure.Type: GrantFiled: July 25, 2002Date of Patent: November 23, 2004Assignee: Sympatex Technologies GmbHInventors: Karsten Friedrich Keidel, Liviu-Mihai Pavelescu, Paul Edmund Raith
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Patent number: 6757990Abstract: An upper/insole assembly for use in constructing an article of footwear includes an upper and an insole. The upper has an inner surface, an outer surface, a lateral peripheral flange, and a medial peripheral flange. The insole has a top surface, a bottom surface, a lateral peripheral edge, a medial peripheral edge, an arch portion, a phalangeal portion, and a heel portion. At least a portion of the lateral and medial peripheral flanges of the upper are stitched to the insole in the phalangeal and heel portions but they are not stitched to the insole through the arch portion. Additionally, the lateral peripheral flange of the upper is wrapped around the lateral peripheral edge of the insole in the arch portion and the medial peripheral flange of the upper is wrapped around the medial peripheral edge of the insole in the arch portion. Moreover, the lateral and medial peripheral flanges are secured to the bottom surface of the arch portion of the insole.Type: GrantFiled: September 10, 2002Date of Patent: July 6, 2004Assignee: Danner, Inc.Inventors: Jim J. Chi, David K. Smith
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Patent number: 6691360Abstract: A method for making footwear including forming an upper assembly; providing an outsole including a recessed region and a groove region formed around a periphery of the outsole; and attaching the upper assembly to the outsole. The upper assembly is formed by a fitted upper having a vamp to a socklining, the fitted upper then attached to a gasket. The present method provides the gasket which can readily receive a Opanka stitch series for joining the upper assembly and the outsole.Type: GrantFiled: December 20, 2001Date of Patent: February 17, 2004Assignee: Columbia Insurance CompanyInventors: Anup Mukherjee, Thomas E. McClaskie
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Publication number: 20030079374Abstract: A “wrap-around” shoe construction having a generally horizontal seam that joins the upper and bottom. The sole includes separate heel and forefoot sole portions that expose the “wrap-around” upper. The horizontal seam preferably extends substantially parallel to the bottom line of the foot. The horizontal seam includes an outwardly-turned moc stitch in the forefoot and heel regions, and an inwardly turned butt stitch in the arch region. The present invention also provides a method for manufacturing an article of footwear including the steps of (1) forming the upper, (2) forming the bottom, (3) stitching the bottom to the upper along a horizontal seam, (5) lasting the upper and bottom assembly, (6) setting the shape of the upper and bottom assembly, (7) forming the outsole from separate forefoot and heel portions, and (8) installing a molded insole and a footbed in the shoe.Type: ApplicationFiled: October 31, 2001Publication date: May 1, 2003Inventors: Manon Belley, Tuan Nguyen Le, Grant Urie
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Patent number: 6484420Abstract: An upper/insole assembly for use in constructing an article of footwear includes an upper and an insole. The upper has an inner surface, an outer surface, a lateral peripheral flange, and a medial peripheral flange. The insole has a top surface, a bottom surface, a lateral peripheral edge, a medial peripheral edge, an arch portion, a phalangeal portion, and a heel portion. At least a portion of the lateral and medial peripheral flanges of the upper are stitched to the insole in the phalangeal and heel portions but they are not stitched to the insole through the arch portion. Additionally, the lateral peripheral flange of the upper is wrapped around the lateral peripheral edge of the insole in the arch portion and the medial peripheral flange of the upper is wrapped around the medial peripheral edge of the insole in the arch portion. Moreover, the lateral and medial peripheral flanges are secured to the bottom surface of the arch portion of the insole.Type: GrantFiled: September 15, 2000Date of Patent: November 26, 2002Assignee: Danner, Inc.Inventors: Jim J. Chi, David K. Smith
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Publication number: 20010010128Abstract: A slipper and a method of manufacturing a slipper is described where the slipper includes an outsole having a sidewall extending along a perimeter of the outsole. The outsole also includes a supporting sole structure including a platform surface. The supporting sole may include lattice walls defining open cells. The slipper also includes an insole and a vamp. The insole covers the platform of the outsole and fits within the sidewall. The method of manufacture includes the steps of providing the outsole, providing the vamp, and attaching a lower perimeter of the vamp to at least a portion of the sidewall extending along a perimeter of the outsole.Type: ApplicationFiled: March 30, 2001Publication date: August 2, 2001Applicant: R.G. Barry CorporationInventors: Walter Thomas Bray, Theresa Stewart
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Patent number: 6226894Abstract: A slipper and a method of manufacturing a slipper is described where the slipper includes an outsole having a sidewall extending along a perimeter of the outsole. The outsole also includes a supporting sole structure including a platform surface. The supporting sole may include lattice walls defining open cells. The slipper also includes an insole and a vamp. The insole covers the platform of the outsole and fits within the sidewall. The method of manufacture includes the steps of providing the outsole, providing the vamp, and attaching a lower perimeter of the vamp to at least a portion of the sidewall extending along a perimeter of the outsole.Type: GrantFiled: May 11, 1998Date of Patent: May 8, 2001Assignee: R. G. Barry CorporationInventors: Walter Thomas Bray, Jr., Theresa Stewart
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Patent number: 6192605Abstract: A welted shoe construction and method stitches a molded midsole having an integrally molded welt and a molded midsole flange to an insole mounted within a shoe upper. An outsole having an outsole flange is connected to the midsole by stitching through the outsole flange and the midsole flange, both of which extend completely around the periphery of the upper.Type: GrantFiled: July 13, 1999Date of Patent: February 27, 2001Assignee: E.S. Originals, Inc.Inventor: Mark H. Challant
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Patent number: 6055745Abstract: A shoe including a flexible shoe upper having areas adjacent cutouts at opposing sides thereof which include points corresponding to the metatarsal tibiale and fibulare of a human foot, which adjacent areas are secured by stitching to areas of a socklining adjacent cutouts on opposing sides thereof. The cutouts on the shoe upper, before being stitched, are longer than the cutouts of the socklining. The shoe may be prepared by stitching those cutout adjacent areas on opposing sides of the shoe upper to those cutout adjacent areas on opposing sides of the socklining, followed by adhesively bonding the remainder of the peripheral areas of the shoe upper and the socklining, and attachment of an outsole thereto.Type: GrantFiled: May 24, 1999Date of Patent: May 2, 2000Assignee: Valerian Shoes Co., Ltd.Inventor: Saburo Endoh
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Patent number: 5850703Abstract: A cushioned insole (10) has an upper layer (12) and a lower layer (14). The layers have a toe area, a heel area, an upper surface and a lower surface. The insole has a cushion (28) disposed between the lower surface of the upper layer and the upper surface of the lower layer in the toe area of the layers. In the heel area of the layers, a tack board (30) is disposed between the upper and lower layers. A rib (40) is attached to the upper surface of the upper layer and to the lower layer by stitching, capturing the cushion therebetween and forming a peripheral margin exteriorly of the stitching. A lip (32) is formed from the upturned peripheral margin of the upper layer and is attached to the rib to add strength and reinforcement to the overall structure.Type: GrantFiled: July 23, 1997Date of Patent: December 22, 1998Assignee: Boot Royalty Company, L.P.Inventors: John G. Pearce, Charles E. Shuler
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Patent number: 5746014Abstract: A slipper having an upper sheet 4 and a lower sheet 5, which are adhered together to form a sole. To the upper sheet 4 are attached two band parts 6L and 6R which can be folded parallely against upper sheet 4. Attachment slots 7, into which the lateral edges of band parts 6L and 6R can be inserted, are also provided on upper sheet 4. Furthermore, an auxiliary sheet 8 is provided between upper sheet 4 and lower sheet 5 so as to be in contact with the lower faces of band parts 6L and 6R, which have been inserted into attachment slot 7, and the lower face of upper sheet 4. The auxiliary sheet 8 and the lateral edges of band parts 6L and 6R are sewn together along attachment slot 7 by means of stitch 9.Type: GrantFiled: January 16, 1996Date of Patent: May 5, 1998Inventor: Yoshihisa Tanemoto
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Patent number: 5433021Abstract: A waterproof foot covering such as a shoe, boot or the like has a molded-on (foamed-on) outersole and an upper that is lined with a waterproof but water vapor-permeable layer. The lower welt region of the upper is connected to the lower welt region of the waterproof layer and to the outer welt region of the inner sole via an upper band, a lower band, and a multiplicity of tensile-load-resistant straps connecting the upper and lower bands to one another. The lower welt region of the upper is stitched to the upper band. The lower welt region of the waterproof layer and the outer welt region of the inner sole are stitched to the lower band. The straps and the lower band are embedded in the material forming the outersole. This material is connected, in this embedding region, to the waterproof layer in a waterproof manner by molding-on (foaming-on).Type: GrantFiled: October 18, 1993Date of Patent: July 18, 1995Assignee: Akzo N.V.Inventor: Rolf-Dirk Mahler
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Patent number: 5146697Abstract: A shoe having increased flexibility and ability to twist and bend in a variety of directions is disclosed. The shoe is constructed by an overlap slip last construction in which the last allowance of the upper of the shoe is stitched to the sole or mid-sole, not cemented to the sole. The presence of a full insole board and wrap in the forepart of the shoe as well as a conventional shank is eliminated.Type: GrantFiled: January 14, 1991Date of Patent: September 15, 1992Inventor: Howard K. Weiss