Abstract: A plate for an article of footwear includes a substrate, a first strand portion attached to the substrate via first stitching, and a second strand portion disposed on the first layer. The first strand portion includes first segments that each extend between two different locations along the substrate to form a first layer on the substrate. The second strand portion includes second segments that each extend between two different locations along the substrate to form a second layer on the first layer.

Abstract: An orthopedic support and/or treatment system including a brace, sleeve, and/or insert, comprising a power subsystem; a sensor subsystem; an adjustment mechanism; a software subsystem; a communication subsystem; and a telemedicine subsystem. The orthopedic treatment system includes and communicates over a network to a remote controlling device. The remote control device can be a computer, a mobile device, or any other controller. The sensor subsystem communicates to the remote control device, which in turn can be used to control the adjustment mechanism to adjust a tension or compression of the brace or sleeve.

Abstract: An article of footwear includes a strobel that has a polymeric bladder defining an interior cavity and configured to retain a fluid in the interior cavity. The polymeric bladder has a peripheral flange extending around at least a portion of a perimeter of the interior cavity. A tensile component is disposed in the interior cavity and is secured to opposing inner surfaces of the polymeric bladder. The peripheral flange defines a groove extending along the peripheral flange. The strobel also includes a lasting component configured to extend along the peripheral flange around the at least a portion of the perimeter of the interior cavity. The lasting component is secured to the peripheral flange. A method of manufacturing footwear that includes the strobel is disclosed.

Abstract: A cushioning article comprises a first and a second polymeric sheet bonded to one another and enclosing an interior cavity. The polymeric sheets retain a gas in the interior cavity. A tensile component disposed in the interior cavity includes a first tensile layer, a second tensile layer, and a plurality of tethers spanning the interior cavity and connecting the first tensile layer to the second tensile layer. An inwardly-protruding bond joins the first polymeric sheet to the first tensile layer, protrudes inward from the first polymeric sheet toward the second polymeric sheet, and partially traverses the plurality of tethers. The first polymeric sheet is displaced from the first tensile layer adjacent to the inwardly-protruding bond by the gas. A method of manufacturing a cushioning article is disclosed.

Abstract: A miniature pump includes an upper shell, an air bag and a lower shell. The air bag is formed on the upper shell. The lower shell is connected to the upper shell in an air-tight manner. The air bag is compressible to pump air from it and expansible to suck air into it. The lower shell includes two grids for reinforcement so that the lower shell is not deformed when the air bag is compressed on the lower shell.

Abstract: Methods and systems are provided for forming a molded foam article. An example method may include molding a plurality of separate pieces of closed-cell foam by exposure to a temperature cycle within a sealed mold to soften the plurality of pieces sufficiently for physical bonding; and forming a molded foam article with the pieces bonded together without an adhesive, wherein, during the temperature cycle, the mold is unsealed at least once to release gases and/or pressure. In another example, a method includes exposing a filled, sealed mold filled with a plurality of pieces of foamed material to a heating cycle; at a threshold temperature, unsealing the filled, sealed mold until a pressure reduces to within a threshold of atmospheric pressure; and, following the unsealing, cooling the filled mold prior to removing a molded foam article.

Abstract: A method for producing a filling material comprising goose and/or duck down and vegetable kapok fibres comprises feeding vegetable kapok fibre to a mixing chamber (16), separating elementary kapok filaments (210) unbound from each other from the vegetable kapok fibre in the mixing chamber (16) by directing jets and/or blades of a pressurized fluid against the vegetable kapok fibre, feeding goose and/or duck down to the mixing chamber (16) and incorporating elementary kapok filaments (210) unbound from each other into the flakes (101) of goose and/or duck down (100) by mixing the elementary kapok filaments (210) and the goose and/or duck down in the mixing chamber (16) by means of said jets and/or blades of pressurized fluid fed for example by suitably oriented nozzles (33).

Abstract: An article of footwear is provided and includes an upper, a fluid-filled chamber including a first portion in contact with the upper in a first region, and a midsole including a first portion disposed between the fluid-filled chamber and the upper in a second region.

Abstract: A method for manufacturing a pad with dynamic massage bubbles includes: preparing an upper-half foam substrate and a lower-half foam substrate; and bonding the upper-half foam substrate and the lower-half foam substrate together by means of hot press so that air bubbles are formed therebetween. Particularly, then form-setting bake is performed under a progressively decreased baking temperature, so that as the pad is cooled gradually, the air bubbles are well shaped. The method provides improved dimensional control of air bubbles, thereby significantly enhancing manufacturing precision and yield.

Abstract: The invention concerns an insole comprising a substrate and a printed layer, wherein the substrate comprises a first friction coefficient on a reference surface and the printed layer comprises a second friction coefficient on the reference surface, which is higher than the first friction coefficient.

Abstract: A bead foam is made of thermoplastic polyurethane, a styrene polymer, and an impact modifier. Moldings can be produced from the bead foam and processes for the production of the bead foams and moldings can be utilized. The moldings can be used for shoe intermediate soles, shoe insoles, shoe combisoles, cushioning elements for shoes, bicycle saddles, bicycle tires, damping elements, cushioning, mattresses, underlays, grips, protective films, in components in the automobile-interior sector or automobile-exterior sector, balls and sports equipment, or as floorcovering.

Abstract: The present invention relates to an enhanced method for the manufacture of a plastic component (135), in particular a cushioning element for sports apparel, the method comprising: opening a mold (100) by a predetermined amount into a loading position, wherein the mold comprises at least two mold parts (110, 112) and wherein the amount by which the mold is opened influences an available loading volume of the mold, loading a material comprising expanded particles (130) into the loading volume, closing the mold into a closed position, wherein during closing of the mold the mold parts are moved together over different distances (140) in different areas of the mold, compressing the expanded particles by closing the mold and fusing at least the surfaces of the expanded particles to mold the plastic component.

Abstract: Improved soles for shoes, in particular sports shoes, are described. A sole for a shoe, in particular a sports shoe, is provided that includes a midsole with randomly arranged particles of an expanded material. The sole further includes an element having a higher deformation stiffness in at least one direction than the expanded material. The material of the midsole at least partially surrounds the element.

Abstract: Comfortable, protective, durable, and lightweight footwear with minimal component parts. Both the footwear and the method of constructing the same is streamlined.

Abstract: Foot support systems include a fluid flow control system that facilitates movement of fluid into, out of, and/or within a sole structure and/or article of footwear, e.g., to change and/or control pressure in fluid filled bladder(s). Aspects of this technology may relate to one or more of: (a) footwear structures in which such systems are incorporated; (b) valve stem based fluid flow transfer systems; (c) solenoid based fluid flow transfer systems; (d) user input button features; (e) air filter features; (f) fluid tube to fluid distributor connection features; (g) fluid distributor to footwear connection features; (h) valve position sensor features; (i) valve transmission features; (j) pressure control algorithm features; (k) electronic communication features; (l) system sealing features; and/or (m) pressure sensor mounting features.

Abstract: A custom footwear sole component may have an upper surface conforming to a lower surface of an underfoot component. A method of making the custom sole component includes detecting a shape of a lower surface of the underfoot component. An upper surface of the sole component may be designed that has an upper surface conforming to the detected shape of the lower surface of the underfoot component. The sole-component upper-surface design may conform to three-dimensional geometrical surface data describing an as-worn shape of the lower surface of the underfoot component. Portions of the upper surface of the sole component may extend beyond an upper surface of the underfoot component to form with the underfoot component a combined continuous upper surface. The designed sole component and custom footwear may then be manufactured.

Abstract: Personalized insole manufacturing apparatus and method includes a foot pressure pattern measuring unit configured to measure user's foot pressure pattern, a foot pressure pattern image acquisition unit configured to capture an image of the foot pressure pattern printed on the foot pressure pattern measuring unit and combine the captured image with a foot shape image, a foot pressure pattern pressure calculation unit configured to divide the combined image into a predetermined number of areas, and calculate a pressure level for each area, an insole attachment calculation unit configured to calculate data of an attachment pad corresponding to the foot pressure pattern, and an insole attachment output unit configured to visually show the attachment pad or data calculated by the insole attachment calculation unit.

Abstract: An insole having, a base layer, a top layer fixedly secured to the base layer, a middle layer comprised of the base layer and the top layer positioned between the base layer and the top layer, a pressure projection extending upwardly from within the middle layer and extending past an upper surface of the upper layer, the projection including a disc fixedly secured within the middle layer, an annular ring fixedly secured atop the disc, a circular metal insert fixedly secured atop the disc within the annular ring, the circular metal insert having a horseshoe-shaped aperture therein. The insole may also include projections either positioned proximate an inside arch and/or positioned proximate an outside arch. The insole may also comprise a projection positioned proximate to a midfoot region.

Abstract: Various embodiments are directed to an adjustable insole for a footwear article. In various embodiments, the adjustable insole comprises an insole body comprising a heel bottom cavity defined by a cavity opening provided along an insole body bottom surface; and a removeable heel bottom insert configured to be disposed within the heel bottom cavity such that a first insert portion is disposed within the heel bottom cavity and a second insert portion defines a lowermost surface of the adjustable insole, the removeable heel bottom insert having a selectively adjustable configuration relative to the insole body that is defined by an arrangement of the removeable heel bottom insert within the heel bottom cavity in one of a nominal position and a rotated position defined relative to the nominal position by a rotation of the removeable heel bottom insert through an angle of rotation of at least approximately 90 degrees.

Abstract: The present application can provide a decoration material in which a printed layer having various designs and colors to meet demands and needs is formed on a basic material layer to have clearness and high adhesion. The present application can also provide a transfer film for manufacturing the decoration material and a method for manufacturing a decoration material using the transfer film.

Abstract: The disclosed systems provide ways to manufacture a style of an article of footwear in bulk, while providing customization for heel stability for individual customers. Moreover, the disclosed systems provide ways to customize articles of footwear for a customer on an ongoing basis, such that the heel stability of the articles of footwear is refined until a tailored fit is achieved for the same customer. Generally, the process may include providing a user/customer with an article of footwear, getting evaluation information about the stability of the article of footwear from a survey (e.g., asking the user to rate the stability of the article of footwear in a smartphone app), modifying the next article of footwear provided to the user/customer according to the evaluation information, and iterating through this process to give the user an article optimized for stability.

Abstract: Systems and methods are disclosed including a tri-layer orthotic system having a heel portion and a forefoot portion to support respective heel and forefoot portions of a foot through at least a portion of a gait cycle. The tri-layer orthotic system can include an upper layer suspended over a mid-layer and a base layer to create a rear spring section, a mid-spring section, and a front spring section. A distal toe portion of the mid-layer can form the forefoot portion of the tri-layer orthotic system and a heel upper layer portion of the upper layer can form the heel portion of tri-layer orthotic system.

Abstract: A method of forming and shaping a waterproof and moisture permeable shoe upper includes disposing a shoe upper and a waterproof and moisture permeable film on a shoe last, wherein at least one of the shoe upper and the waterproof and moisture permeable film includes microwave treatable material, and heating the shoe last with the shoe upper and the waterproof and moisture permeable film thereon by microwave, so that the shoe upper and the waterproof and moisture permeable film are combined by the microwave treatable material and shaped to form the waterproof and moisture permeable shoe upper after cooling.

Abstract: An article of footwear is provided and includes a sole having a forefoot portion, a midfoot portion and a heel portion and a support member including a first part and a second part. The first part of the support member extends at least partially into the forefoot portion, and the second part of the support member extends from the first part and at least partially into a portion of the sole that is in or between the midfoot portion and the heel portion, where the first part forms a loop defining an opening.

Abstract: Example embodiments of the present disclosure comprise footwear having an adjustable lining. The adjustable shoe may comprise a sole structure, an upper, and an adjustable lining configured to provide for length and/or width adjustability of the shoe. The adjustable lining may be coupled to the upper and may be configured to be moved relative to the upper to adjust a shape and/or a fit of the upper (e.g., change a length and/or a width of the upper).

Abstract: An orthotic support insole having a body including each of an uppermost anti-microbial lining, an intermediate foam layer, a rigid stabilizer insert and a bottom-most thermo-formable foam layer. An extending edge of the body corresponds to at least a heel cup and intermediate sides being fused along an outer perimeter edge to prevent delamination. The body includes a non-standard thickness along an axial length thereof and the fused perimeter edge extends to a location proximate a forward extending edge portion of the body.

Abstract: In an example, a method includes operating, by a processor, on object model data and operating, on a processor, on pattern data. The object model data describes at least part of an object to be generated in additive manufacturing and the pattern data describes an object pattern intended to be formed on at least a portion of the part of the object to be generated in additive manufacturing. The method includes determining, by a processor, control data to control a print agent applicator to apply a pattern of fusing agent onto a part of a layer of build material. The pattern of fusing agent comprises a fusing agent area and a gap area that lacks fusing agent. The gap area corresponds to the object pattern such that no fusing agent is applied to a part of the layer of build material that corresponds to the object pattern.

Abstract: Example shoe manufacturing methods and related computer readable medium for implementing a portion of said manufacturing methods are disclosed herein. In some examples, the method includes placing an upper member about an upper portion of a last, wherein the last is a form for the shoe. In addition, the method includes producing a lasting based on data relating to a foot of a user, and attaching the lasting to the upper member, wherein the lasting extends over a lower portion of the last. Further, the method includes molding a sole onto the lasting and the upper member, and removing the last from the upper member.

Abstract: A sole structure includes a foam element extending from a forefoot region to a heel region. A lower surface of the foam element includes a recess formed in the forefoot region. The sole structure also includes a posterior cushioning arrangement extending along a peripheral region of the sole structure from a heel region to a mid-foot region, and an anterior cushioning arrangement disposed in the recess of the foam element. The anterior cushioning arrangement has a proximal end adjacent to the lower surface of the foam element and a distal end formed on an opposite side of the anterior cushioning arrangement than the proximal end. The anterior cushioning arrangement includes at least one medial bladder proximate to a medial side of the sole structure and at least one lateral bladder proximate to a lateral side of the sole structure.

Abstract: A non-removable insole, that is an integral part of a shoe or other footwear article, includes at least: a top layer, a middle layer, and a bottom layer. The middle layer of the insole has apertures or cavities, that define several discrete storage chambers within the insole. Each storage chamber stores a mixture of two or more particulate materials. The mixture includes one or more materials selected from Group A, which includes natural sand, synthetic sand, artificial sand, kinetic sand, silica, quartz. The mixture further includes one or more materials selected from Group B, which includes: powdered aluminum, powdered titanium, powdered zinc, powdered magnesia, powdered silver, powdered anti-bacterial agent, powdered metal, powdered talcum, grained cork, grained coal, grained wood.

Abstract: Methods of manufacturing articles of footwear include providing articles to a customer, receiving evaluations of one or more structural characteristics of the articles, and making new customized articles for the customer based on the evaluations of one or more structural characteristics. The method can be conducted as a cycle that is repeated each time the customer buys a new pair of footwear. Systems for manufacturing customized articles of footwear include: a computing system that receives input including a customer-selected evaluation of one or more structural characteristics of an article of footwear, wherein the article of footwear includes a first sole member with a first structural characteristic having a first value; and a second sole member for a second article of footwear, wherein a surface of the second sole member is modified to include a first pattern of apertures and/or incisions based on the customer-selected evaluation of the first structural characteristic.

Abstract: The present application discloses a method for fabricating a composite structure for use as a resilient cushion, including: (a) placing a sheet of first resilient material on a surface; (b) cutting the sheet of first resilient material by pressing a cutter on to the first resilient material to produce a cut sheet of first resilient material displaying a cutting pattern of discrete first resilient elements of defined widths and lengths, wherein at least one of the first resilient elements touches adjacent resilient elements along its side; and (c) mounting a first expanse of material on at least one of the first resilient elements of the cut sheet of first resilient material to form a first composite structure.

Abstract: A strobel for an article of footwear comprises a polymeric bladder that defines an interior cavity. The polymeric bladder is configured to retain a fluid in the interior cavity. The polymeric bladder has a peripheral flange extending around at least a portion of a perimeter of the interior cavity. The peripheral flange defines a groove extending along the peripheral flange. The polymeric bladder may include a first polymeric sheet bonded to a second polymeric sheet at the peripheral flange and joined to the second polymeric sheet at a plurality of interior welds. Methods of manufacturing a strobel and manufacturing footwear are included.

Abstract: A present invention related to a method for manufacturing a dot bonding shoe insole using an adhesive resin containing hydrophobic nano-silica, including: melting adhesive resin made of any one selected from thermoplastic polyurethane (TPU) or ethylene vinyl acetate (EVA) containing hydrophobic nano-silica in the range of 0.2 to 5 phr and applying to the surface of the transfer roller in which the intaglio dot pattern is formed in a mesh shape in the shape of the shoe insole; removing the adhesive resin applied other area than the intaglio dot pattern of the surface of the transfer roller; transferring the adhesive resin applied to the intaglio dot pattern of the surface of the transfer roller to either one of the foam or the fabric; bonding the foam and the fabric by compressing; and cutting a shoe insole shape in a package in which the foam and the fabric are bonded.

Abstract: A sole structure for an article of footwear may have a midsole system that includes a sole plate having a forefoot region and a midfoot region. The sole plate may have a foot-facing surface and a ground-facing surface opposite to the foot-facing surface. The sole plate may define a through hole extending from the foot-facing surface to the ground-facing surface in the forefoot region. The through hole may be closer to a medial edge of the sole plate than to a lateral edge of the sole plate. The sole plate may have ridges extending longitudinally in the midfoot region and in the forefoot region. The ridges may have crests at least some of which may extend non-parallel with one another in a longitudinal direction of the sole plate.

Abstract: An article of footwear includes a strobel that has a polymeric bladder defining an interior cavity and configured to retain a fluid in the interior cavity. The polymeric bladder has a peripheral flange extending around at least a portion of a perimeter of the interior cavity. A tensile component is disposed in the interior cavity. The tensile component is secured to opposing inner surfaces of the polymeric bladder. The peripheral flange defines a groove extending along the peripheral flange. The groove serves as a guide path for an operator or for a machine to follow when stitching or otherwise securing the strobel to the upper. A method of manufacturing footwear is included.

Abstract: An article of footwear includes a strobel that has a polymeric bladder defining an interior cavity and configured to retain a fluid in the interior cavity. The polymeric bladder has a peripheral flange extending around at least a portion of a perimeter of the interior cavity. A tensile component is disposed in the interior cavity and is secured to opposing inner surfaces of the polymeric bladder. The peripheral flange defines a groove extending along the peripheral flange. The strobel also includes a lasting component configured to extend along the peripheral flange around the at least a portion of the perimeter of the interior cavity. The lasting component is secured to the peripheral flange. A method of manufacturing footwear that includes the strobel is disclosed.

Abstract: A sole for footwear includes an elongate body and a plurality of discrete, flexible and inserts configured to be secured to the elongate body. The insert has an elongate main portion fabricated from an elastic material and having a first end portion and a second end portion, a first anchor attached to the first end portion of the elongate main portion and configured to detachably engage a sole and a second anchor attached to the second end portion of the elongate main portion and configured to detachably engage a sole. The anchors can be secured in notches in a cavity of the sole to securely attach the insert to the sole.

Abstract: A combined shoe and orthotic support including a bracing assembly, a closing assembly and a protective assembly. The bracing assembly includes a back side support, a left rigid brace, a right rigid brace, and a tongue that are adapted to surround the user's ankle to provide support against ankle issues such as sprains, fractures or the like. The plurality of straps included in the closing assembly allows the user to adjust the bracing assembly around the ankle with a predetermined adjustment. The front side support and the closing assembly further includes laces and a zipper, wherein the laces allow the present invention to be adjusted around the foot and the zipper allows the front side support to be widely opened, allowing the user's foot to be placed in and out of the shoe with ease.

Abstract: A human shoe sole has foot supporting upper surface including a first region for supporting the first, second, third, fourth and optionally fifth metatarsal heads of the foot of the wearer when the human shoe sole is worn; a second region for supporting the wearer's heel when the shoe sole is worn; and a section bridging the first section and the second section. The shoe sole includes a cuboid pad immediately forward the second section configured to underlie essentially the central interior region of the cuboid bone of the wearer, The cuboid pad includes an obliquely running groove or notch on a superior surface of the cuboid pad arranged to align with the location of the peroneus longus tendon of the wearer.

Abstract: A custom footwear sole component may have an upper surface conforming to a lower surface of an underfoot component. A method of making the custom sole component includes detecting a shape of a lower surface of the underfoot component. An upper surface of the sole component may be designed that has an upper surface conforming to the detected shape of the lower surface of the underfoot component. The sole-component upper-surface design may conform to three-dimensional geometrical surface data describing an as-worn shape of the lower surface of the underfoot component. Portions of the upper surface of the sole component may extend beyond an upper surface of the underfoot component to form with the underfoot component a combined continuous upper surface. The designed sole component and custom footwear may then be manufactured.

Abstract: A footwear system includes a sensorized insole and a charger. The sensorized insole has an insole bulk having a foot-facing upper surface. A sensor is embedded in the insole bulk for measuring a parameter of a user's foot, a battery is embedded in the insole bulk for providing energy to the sensor, and a receiver pod is embedded in the insole bulk and is spaced from the foot-facing upper surface for wirelessly receiving energy and providing energy to the battery. The charger provides energy to the receiver pod, and includes a cable for connecting to an energy source, and a transmitter pod electrically connected to the cable for receiving energy from the cable and wirelessly transmitting energy to the receiver pod. The transmitter pod is positionable against the foot-facing upper surface to wirelessly provide energy to the receiver pod through the insole bulk.

Abstract: The present disclosure is related to three-dimensionally printed articles for use in footwear and associated systems and methods. In some embodiments, a three-dimensionally printed article may comprise a closed-cell foam. The closed-cell foam may have a gradient in and/or may be a single integrated material. In some embodiments, a three-dimensionally printed article may comprise a sensor. The use of such arrangements can, according to certain embodiments, allow for the production of improved articles of footwear and/or customized articles of footwear.

Abstract: A somatosensation and proprioceptor stimulation surface configured to stimulate rapid-firing nerves in the receptive field of a user's glabrous skin. The somatorsensation and proprioceptor stimulation surface includes a plurality of protuberances disposed thereupon, each protuberance sized and spaced apart appropriately to impress the receptive field when pressed in contact with the glabrous skin of the user. Each protuberance widens from an apex toward a base whereby increased pressure applied to the surface increases an area of contact and stimulation by applying stimulation over a larger area of skin. The protuberances are spaced apart to maximize stimulation of rapid firing nerves while lessening overstimulation. The somatosensation and proprioceptor stimulation surface is rendered in the form of a mat or floor covering and alternatively as an insole for wear in a user's shoes.

Abstract: In a three-dimensional shaping device, a support layer includes a dissolution removal target region removed by dissolving in the predetermined liquid and formed at a periphery of at least one part of the three-dimensional shaped object, and a non-dissolution removal target region removed through a method other than dissolution by the predetermined liquid and formed at a periphery of at least one part of the dissolution removal target region. At least one part of the support layer other than the dissolution removal target region is a different material region which is a region formed using a material different from the dissolution removal target region, and is formed at a position of at least one part of the periphery of the dissolution removal target region to indicate a position of a boundary between the dissolution removal target region and the non-dissolution removal target region.

Abstract: An article of footwear includes a sole structure including a polymeric bladder element enclosing a fluid-filled interior cavity. The bladder element has a surface with a groove that extends generally parallel with a transverse edge from a lateral side to a medial side, and has a reduced thickness at the groove. A first length along a longitudinal midline of the bladder element from a longitudinal extremity of the bladder element to the groove corresponds with a first footwear size, and a second length along the longitudinal midline of the bladder element from the longitudinal extremity to the transverse edge corresponds with a second footwear size larger than the first footwear size. The sole structure is used in a method of manufacturing an article of footwear.

Abstract: A sole structure for an article of footwear may have a midsole system that includes a sole plate having a forefoot region and a midfoot region. The sole plate may have a foot-facing surface and a ground-facing surface opposite to the foot-facing surface. The sole plate may define a through hole extending from the foot-facing surface to the ground-facing surface in the forefoot region. The through hole may be closer to a medial edge of the sole plate than to a lateral edge of the sole plate. The sole plate may have ridges extending longitudinally in the midfoot region and in the forefoot region. The ridges may have crests at least some of which may extend non-parallel with one another in a longitudinal direction of the sole plate.

Abstract: A trim to fit insole for insertion into a shoe has a raised metatarsal pad on the insole upper surface, wherein the raised metatarsal pad has a first region rising at a slope inboard from a medial edge of the insole board, and configured to underlie the first metatarsal head of the wearer, a second, raised top surface region configured to underlie the second to fourth metatarsal shafts of the wearer, and a third region sloping downward towards the lateral edge of the insole configured to underlie the fifth metatarsal shaft of the wearer, wherein all three regions cooperate to evert the first metatarsal and to invert the fifth metatarsal of the wearer.

Abstract: A plurality of orthotic systems are provided. One bi-layer system is constructed from a single sheet of fabric that is molded into two layers. One tri-layer system includes a base layer; a mid-layer; and an upper layer. The upper layer is joined to the mid-layer and the mid-layer is joined to the base layer. The coupling of the base layer, the mid-layer and the upper layer create a rear spring section, a mid-spring section and a front spring section in which the upper layer is suspended over the mid-layer and the heel portion is suspended on the proximal heel end of the base layer.

Abstract: A sole structure for an article of footwear comprises a midsole body having a proximal surface and a distal surface. Proprioceptive elements may extend in the hole in the midsole body, and translate toward the proximal surface in the holes upon a force directed along a central axis of the hole at a distal end of the proprioceptive elements. In various embodiments, the holes may angle relative to vertical from the proximal surface to the distal surface, the holes may be defined by perforations and the proprioceptive elements may be integral portions of the midsole body, or the midsole body may have a plurality of annular holes at the proximal surface, and a plurality of annular recesses in the distal surface, and a plurality of proprioceptive elements, each centered in a different annular hole of the plurality of annular holes. Methods of manufacturing articles of footwear are described.