Abstract: A magnetic head including a media heating device. Following the fabrication of the heating device, a sacrificial layer of material is deposited to protect the heating device during subsequent process steps. Thereafter, write head components, such as write head induction coils and/or a P1 pole pedestal are fabricated above the heating device, and the sacrificial layer is substantially consumed in protecting the heating device during the aggressive etching and milling steps used to create those components. Further components, including a second magnetic pole are thereafter fabricated to complete the fabrication of the write head portion of the magnetic head. The sacrificial layer may be comprised of alumina, or a material such as NiFe that can act as a seed layer for a subsequent head components such as the P1 pole pedestal.

Abstract: As the surface of a main pole facing a magnetic disk, one with a rectangle-shaped part whose width in a radius direction consecutively changes in a direction orthogonal to the radius direction of the magnetic disk is adopted. The rectangle-shaped part has two sides facing each other in the orthogonal direction. Two angles formed by one of the two sides and two sides touching the side are different. One of the two angles is in the neighborhood of 90 degrees including 90 degrees. Adopting such a shape, a magnetic head capable of suppressing side write can be more easily fabricated.

Abstract: A perpendicular magnetic recording write head has a write pole, a trapezoidal-shaped trailing shield notch, and a gap between the write pole and notch, with the gap being formed of a nonmagnetic mask film, such as alumina, a nonmagnetic metal protective film and a nonmagnetic gap layer. The write pole has a trailing edge that has a width substantially defining the track width and that faces the front edge of the notch but is spaced from it by the gap. The write pole has nonmagnetic filler material, such as alumina, surrounding it except at its trailing edge, where it is in contact with the gap. A reactive ion beam etching (RIBE) process removes the filler material at the side edges of the write pole and thus widens the opening at the side edges. The nonmagnetic metal film protects the underlying mask film and write pole during the widening of the opening.

Abstract: A method of producing a protective film on recording media including forming a protective film on at least the surface facing a recording medium, said protective film having the composition represented by the formula: SiCXHYOZNW, where X=3-26, Y=0.5-13, Z=0.5-6 and W=0-6, in terms of atomic ratio, having a film thickness of 1-3 nm and having a refractive index of 2.0 or more.

Abstract: Various embodiments of the present invention pertain to enabling location specific burnishing of a disk. According to one embodiment, the smoothness of a disk is evaluated by gliding over a disk to determine if there is an asperity on the disk. If there is an asperity on the disk, a location of the asperity is stored to enable location specific burnishing of the disk.

Abstract: A protective thin-film for a magnetic head is produced by a method comprising vapor-depositing from an atmosphere containing Si, C and H under an operating pressure of less than 0.05 Torr while applying a negative bias voltage of less than ?400 V but greater than ?1000 V to a magnetic head, a protective thin film on at least the surface of the head facing a recording medium, the protective film containing Si, C and H in amounts of 3-9 at %, 61-81 at % and 16-30 at %, respectively, having a thickness of 1-3 nm and having a refractive index of 2.0 or more.

Abstract: An improved damascene method of forming a write coil of a magnetic head. The method includes the steps of forming a hard mask layer over an insulator layer; forming a photoresist layer over the hard mask layer; performing an image patterning process to produce a write coil pattern in the photoresist layer; etching to remove portions of the hard mask layer in accordance with the write coil pattern; etching to remove portions of the insulator layer in accordance with the write coil pattern; etching to remove the remaining portion of the etched hard mask layer; after removing the etched hard mask layer, electroplating a material within the etched portion of the insulator material; and performing a chemical-mechanical polishing (CMP) process over the electroplated material. By removing the remainder of the hard mask material before the CMP, the quality of the CMP is improved.

Abstract: In one illustrative example disclosed, a method for use in making a magnetic head involves forming a thermal-assist heater for the magnetic head; forming a plurality of coil layers of a write coil using a damascene process; and simultaneously forming an electrical connection to the thermal-assist heater in the same damascene process used to form the write coil. Advantageously, fabrication steps are reduced using a parallel process that provides for relatively small dimensions and reduces the possibility of electrical shorting. The method may be alternatively used to form an electrical connection to any other suitable electrical device for the magnetic head, such as an electrical lapping guide (ELG) or other component.

Abstract: As a protective film of an element and a slider in a magnetic head, a film is provided which is excellent in adhesiveness to a film forming surface and which shows sufficient corrosion-resistance property with a thinner thickness. To provided this film, according to the present invention, a DLC film as a protective film is formed onto an element portion end surface and a surface of a slider of a magnetic head core. A film deposition step is conducted plural times to obtain the DLC film with a predetermined thickness when the DLC film is formed using an electric discharge.

Abstract: A magnetic write head for a data storage device includes a pole piece layer; a pole tip structure formed over the pole piece layer; a trailing shield formed at least in part along an air bearing surface (ABS) of the magnetic head adjacent the pole tip structure; a non-magnetic gap layer formed between the trailing shield and the pole tip structure; a yoke structure formed over at least part of the trailing shield; and a notch formed in the yoke structure adjacent the pole tip structure. Advantageously, the notch reduces magnetic flux otherwise drawn by the yoke structure in the region directly adjacent the pole tip structure. A method of making the magnetic head is also disclosed.

Abstract: A method for reducing plated pole height loss in the formation of a write pole for a magnetic write head is disclosed. The method includes forming a conductive layer on a thin film substrate, forming a photoresist layer on the conductive layer and forming a trench in the photoresist layer. A thick seed layer is then placed on the trench and on the photoresist layer surface using a collimator. Moreover, the process includes plating while applying a voltage to the thin film substrate where the electrically isolated seed layer is removed and the trench is filled with plating material, removing the photoresist layer, and removing the exposed portions of the conductive layer on the thin film substrate.

Abstract: In the present method for manufacturing a magnetic write head a focused ion beam (FIB) tool is utilized to mill the side edges of a P2pole, in order to provide a narrowed track width. Prior to milling, a thin film layer of material is deposited upon the P2pole tip. The milling boxes of the FIB tool are properly aligned upon the layer with reference to the location of the P2 pole tip. Milling of the lateral edges of the P2pole tip is then conducted to the appropriate depth, and the layer of material is removed. The resulting P2pole tip has sharp lateral edges, rather than the rounded edges that are produced in prior art FIB processing methods that do not utilize the thin film layer. In a preferred implementation, the FIB tool is utilized first to deposit the thin film layer and thereafter to perform the milling operation.

Abstract: A magnetic head (slider) for perpendicular recording which requires no lapping is described. The head is fabricated with an air bearing surface that is parallel to the wafer surface. The coil and pole pieces are formed from thin films disposed parallel to the air bearing surface. Standard lithographic techniques can be used to define the shapes, gaps and pole piece dimensions. Non-rectilinear shapes can be formed; for example, side shields that conform around the write pole piece region. The thickness of the main and return pole pieces are controlled by the deposition process rather than by lapping. The saw cuts used to separate the individual sliders from the rest of the wafer are perpendicular to the air-bearing surface and do not pass through any critical features.

Abstract: The perpendicular magnetic head fabrication and testing method includes the additional fabrication of magnetic pole testing structures in the kerf area of the wafer substrate. Particularly, magnetic interconnect pieces are fabricated in the kerf area to magnetically connect an extending portion of the first magnetic pole with an extending portion of the second magnetic pole. As a result, when the perpendicular magnetic heads are fabricated at the wafer level, the first and second magnetic poles are interconnected through structures located in the kerf area. Thereafter, an ISAT magnetic pole test can be conducted by passing electrical current through the induction coil of the magnetic head, and magnetic flux will flow through the interconnected magnetic pole structure, thereby enabling the testing of the magnetic poles of the perpendicular magnetic head at the wafer level.

Abstract: Biasing schemes used for CIP GMR devices were previously thought to be impractical for CPP devices due to current shunting by the abutted hard magnets. In the present invention the CPP stripe is a narrow conductor directly above the free layer. The resistivity of the latter is made to be relatively high so the sensing current diverges very little as it passes through it. This makes it possible to use abutted hard magnets for longitudinal bias with virtually no loss of sensing current due to shunting by the magnets.

Abstract: A method is described which uses a CMP resistant metal layer to replace the upper dielectric layer in the track width definition phase of a TMR or CPP spin valve magnetic head. The metal which is selected to be resistant to the CMP process can be rhodium (Rh), platinum (Pt), chromium (Cr), vanadium (V), etc. The additional CMP resistance of the refill layer structure provides a much larger processing window which results in higher yields. A CPP head according to the invention has a metal layer according to the invention above the hard bias structures on the sides of the sensor which define the track width.

Abstract: A thin film magnetic head is provided to reduce excess magnetostatic leakage field in order to generate a sufficient recording magnetic field. The pole end portion has a width to define a recording track width. The pole rear portion has one end which is magnetically connected with the pole end portion at or in the vicinity of an edge portion of an insulating film and defines a first flare point, the other end which is connected with the upper yoke portion and defines a second flare point, and both side edges in the track width direction which are inclined so that the width in the track width direction gradually increases from the second flare point toward the first flare point. The width of the pole end portion at the first flare point is smaller than the maximum width of the pole rear portion.

Abstract: A main pole layer of a magnetic head includes a first portion disposed at a distance from a medium facing surface, and a second portion that is smaller in thickness than the first portion and disposed between the first portion and the medium facing surface. The step of forming the main pole layer includes the steps of forming a plating layer such that one of ends of the plating layer closer to the medium facing surface is located at a position that coincides with the position of one of ends of the first portion closer to the medium facing surface; forming a first nonmagnetic layer to cover the plating layer; polishing the first nonmagnetic layer and the plating layer; forming a space by removing the plating layer; forming a magnetic layer, which will be the main pole layer, in the space and on the top surface of the first nonmagnetic layer; forming a second nonmagnetic layer to cover the magnetic layer; and polishing the second nonmagnetic layer and the magnetic layer.

Abstract: A magnetic head comprises an MR element, and a substrate supporting the MR element from both sides at a center portion, and a magnetic tape is in contact and slide-contact with a slide-contact surface thereof. A curvature in a thickness direction of the slide-contact surface is set to be larger at a center portion than at both sides thereof. In this way, it is possible to protect the slide-contact surface of the magnetic head from eccentric wear and avoid deterioration of the magnetic head performance.

Abstract: A magnetic recording and reproducing apparatus includes a magnetic head having a main magnetic pole, a magnetic recording medium of a discrete type having a predetermined convex-concave structure at data tracks and servo tracks, and a drive device body that can operate to rotationally drive the magnetic recording medium in a constant direction and cause the magnetic head to be movable in substantially radial directions of the magnetic recording medium. A relationship among parameters specifying a predetermined convex-concave shape of the data track, parameters specifying the main magnetic pole, and a skew angle is defined by a predetermined inequality. By setting a specification of the magnetic recording and reproducing apparatus in the range defined by the inequality, it is possible to prevent unwanted writing into the adjacent track to thereby realize high-density recording having extremely high reliability.

Abstract: A horizontal combined head is provided which has both a thin film write and an MR read element located at an air bearing surface (ABS). The read element can be formed with a track width that is independent of the track width of the write element. The MR sensor or the read element is separated from one of the first and second pole pieces of the write element by an insulation layer. Accordingly, the shields for the read element remain more stable after a write operation. In one embodiment of the present invention a single stripe MR sensor is employed while in a second embodiment a dual stripe MR sensor is employed. A method of the invention includes forming the dual MR stripe in a single process step so that the dual MR stripes of the dual MR sensor are near identical for implementing near absolute common mode rejection of noise.

Abstract: A magnetic recording head comprises a write pole having a tip adjacent to an air bearing surface of the recording head, a return pole magnetically coupled to the write pole, a conductor positioned adjacent to an edge of the write pole at the air bearing surface, a first conductive heat sink connected to the conductor, and a second conductive heat sink connected to the conductor, wherein at least a portion of each of the first and second conductive heat sinks is positioned adjacent to the air bearing surface and wherein each of the first and second conductive heat sinks includes a structure for augmenting confinement of a magnetic write field adjacent to the write pole. Magnetic storage devices that include the magnetic recording head are also included.

Abstract: A magnetoresistive read/write head having a first layer of alumina and a second layer of silicon dioxide overlaying a P3 layer of the head. In a preferred embodiment, the silicon dioxide layer is recessed away from an Air Bearing Surface (ABS) to reduce protrusion of a P2 layer and the P3 layer in the head, and to reduce degradation in the magnetic properties of the pole tips of the P2 and P3 layer ends.

Abstract: A method of manufacturing a magnetic head manufactures a magnetic head having a base, and a laminate stacked on the base and including a magneto-resistive device. The method mechanically polishes a surface of a structure including the base and the laminate close to a magnetic recording medium, wherein the surface of the structure includes an end face of the laminate including an end face of the magneto-resistive device and a surface of the base. Next, the method selectively etches a first region on the surface of the structure close to the magnetic recording medium, wherein the first region includes the surface of the base but does not include the end face of the magneto-resistive device. Subsequently, the method entirely etches the surface of the structure close to the magnetic recording medium.

Abstract: Provided is a thin film magnetic head which enables both ensuring overwrite characteristics and preventing an adverse effect resulting from side erase, such as degradation in an output signal. An exposed surface of a magnetic pole portion layer is configured to have the shape of an asymmetric inverted trapezoid corresponding to a remaining region which remains after removing a width increasing region in the shape of a right triangle from a rectangular region on the side of a side edge. The side edge of the exposed surface is caused to correspond to the side on which a magnetic flux emitted from the magnetic pole portion layer onto a target track of a hard disk causes information to unintentionally overwrite existing information recorded on an adjacent track. This configuration allows preventing the exposed surface from extending to the adjacent track, thus preventing the adverse effect resulting from side erase.

Abstract: A batch fabrication technique is described that increases the manufacturing efficiency of servo write heads and also improves servo pattern definition for fine features, while reducing tape and head wear. Multiple heads are fabricated as a batch from one or more ferrite wafers. A nominally flat, large wafer surface and a contour suitable for uniform photoresist application and planar photolithography permit fine servo pattern definition. A rounded leading edge on the head creates an air bearing to reduce wear of the tape and of the head. Moreover, any head wear occurs at the leading edge rather than in the region of the head where the servo pattern is formed. The servo write head may have a substantially planar head surface. A leading edge is disposed adjacent to the head surface such that the tape contacts the leading edge before passing over the head surface. The leading edge is rounded to form an air bearing between the head surface and the tape.

Abstract: A servo head comprising a write gap with a non-uniform width is described. It allows non-uniform width servo marks to be recorded on magnetic media. A servo head having a non-uniform width gap may create servo marks that facilitate servo position error signal calculations using time-based methods, amplitude-based methods, or both. This invention provides alternative methods for positioning servo heads and may increase reliability and precision by allowing redundant calculations.

Abstract: A thin-film magnetic recording head utilizing a timing based servo pattern is fabricated by sputtering a magnetically permeable thin film onto a substrate. A gap pattern, preferably a timing based pattern, is defined by the thin film. The gap pattern includes termination patterns or endpoints having one or more rounded corners.

Abstract: A magnetic tape head system and associated method are disclosed. Included is one or more head assemblies each including a base with a row bar coupled thereto with a head situated therein for defining a tape bearing surface defining a tape wrap angle with respect to a horizontal plane. A length of the tape bearing surface is between approximately 0.57 millimeters and 0.7 millimeters and the tape wrap angle is between approximately 0.5 degrees and 1.3 degrees such that a resolution of the magnetic tape head system is substantially independent of a velocity of the tape.

Abstract: In a method for manufacturing a perpendicular magnetic recording head, a groove defined by the inner side surfaces of a first nonmagnetic layer and the top surface of a main magnetic pole layer is formed using the difference in etching rates for dry etching between the main magnetic pole layer and the first nonmagnetic layer. An auxiliary magnetic pole layer is formed on the groove with a nonmagnetic material layer disposed therebetween. A projection integrated with the auxiliary magnetic pole layer is formed in a recess of the nonmagnetic material layer on the groove. This projection extends toward the main magnetic pole layer.

Abstract: A method of making a magnetic head involves providing a partially constructed magnetic head which has a top surface formed by a front P2 pole tip, a back gap P2 pedestal, and insulator materials disposed between the front P2 pole tip and the back gap P2 pedestal; forming a layer of selectively etchable materials over the top surface of the partially constructed magnetic head, the layer having a front edge that is recessed away from an air bearing surface (ABS); forming additional insulator materials over the selectively etchable material layer and over a front portion of the front P2 pole tip; performing a chemical-mechanical polishing (CMP) to form a substantially coplanar top surface with the selectively etchable material layer and the additional insulator materials; etching to remove the selectively etchable material layer; and depositing yoke layer materials over the resulting structure.

Abstract: A method is provided for providing air-skiving edges of a tape head. A slot is created in an upper face of a substrate of a tape head. The slot includes at least one edge defining an edge of a tape bearing surface (TBS) of the tape head. The surface of the tape head is then formed and finished, such as by lapping. A grind operation is subsequently conducted to form a notch in the upper face of the substrate of the tape head. Such notch extends from the slot to an outside end of the substrate of the tape head.

Abstract: A magnetic head according to another embodiment includes a head body including a top face, a bottom face, a pair of elongated side faces, and a pair of short end faces; at least one transducer formed in communication with the top face of the head body; and a single groove formed in the top face of the head body and extending between the transducers and one of the side faces of the head body. A method for manufacturing a magnetic head is also presented.

Abstract: A method of manufacturing a slider comprises the steps of: forming a slider material including a substrate, a thin-film magnetic head element and an insulating portion; forming a first surface in the slider material by etching a surface of the substrate facing toward a recording medium; forming a medium facing layer in the slider material so as to be adjacent to the first surface; and forming a medium facing surface in the slider material by lapping a surface of the medium facing layer facing toward the recording medium and a surface of the insulating portion facing toward the recording medium. The substrate has a hardness greater than that of the insulating portion. As the substrate and the medium facing layer are compared in hardness, the medium facing layer has a hardness closer to that of the insulating portion.

Abstract: The magnetic thin film has high saturation magnetic flux density and superior soft magnetic characteristics. The magnetic thin film of the present invention comprises: a base layer being made of FeCo/NiFe; and a plated layer being formed on the base layer, the plated layer being made of FeCo.

Abstract: A magnetic head for a rotary head drum is disclosed which can suppress abrasion thereof while a sufficient contact thereof with a magnetic tape is secured. An upper side tape sliding surface and a lower side tape sliding surface are formed on a tape sliding surface at an end of a head chip on the opposite upper and lower sides of a central tape sliding surface, which has a magnetic gap thereon, with a pair of upper and lower grooves left therebetween. The upper side tape sliding surface which is brought into contact with a magnetic tape earlier than the central tape sliding surface is formed with an increased thickness while the lower side tape sliding surface which is brought into contact with the magnetic tape later than the central tape sliding surface is formed with a decreased thickness.

Abstract: According to one aspect, an exemplary multi-format magneto resistive recording head is provided. The magnetic head includes a first set of data transducers configured transversely across a direction of tape transport, the first set of data transducers associated with a first data format, and a second set of data transducers configured transversely across the direction of tape transport, the second set of data transducers associated with a second data format, wherein the first set of data transducers and the second set of data transducers are separated by a distance along the direction of tape transport. In one example, the magnetic head includes a first raised elongated island positioned transversely across the direction of tape transport, the first island including the first set of data transducers, and a second raised elongated island positioned transversely across the direction of tape transport, the second island including the second set of data transducers.

Abstract: A system for selectively sensing and removing asperities from hard disk drive disk is disclosed. The system includes a test stand supporting the disk, the test stand having at least one suspension for flying over a surface of the disk. The system also includes a glide pad coupled to the at least one suspension for flying over the surface and locating asperities. A PZT sensor is coupled to the glide pad for sensing and mapping asperities on the surface of the disk. A burnish pad is coupled to the at least one suspension for wearing-away sensed and mapped asperities on the surface of the disk and a thermal fly height controller is coupled to the burnish pad for protruding the burnish pad when it is proximate to one of the mapped asperities for facilitating the wearing-away of the mapped asperity.

Abstract: Provided is a thin film magnetic head capable of securing recording characteristics even in the case where a return pole layer is disposed on a medium-outgoing side of the pole layer. The return yoke layer is disposed on a trailing side of the pole layer, and a neck height NH is within a range of NH?W1 (a width of a front end portion in a main pole layer)+0.05 ?m, and a height ratio (a ratio of the neck height NH to a throat height TH) NH/TH is within a range of 0.5<NH/TH<1.6. Thereby, the neck height NH and the height ratio NH/TH which have an influence on the recording characteristics can become appropriate, so even if the thickness of the gap layer is 0.2 ?m or less to bring the return yoke layer closer to the pole layer, overwrite characteristics can be secured.

Abstract: A method for selectively sensing and removing asperities from the surface of hard disk drive media is disclosed. A thermally controlled flying height burnish slider is flown on a test stand with its thermal flying height control deactivated. The burnish slider flies at a nominal flying height over the surface of the media to remove any existing loose particles from the surface. A glide slider coupled to a PZT sensor is then flown over the surface of the media, the PZT sensor head mapping locations of any asperities on the surface of the media. The thermal flying height controlled burnish slider is next flown over the surface of the media with the thermal flying height control activated. The thermal flying height control is actuated when a mapped location of an asperity on the surface is proximate to the burnish slider, causing the burnish slider to protrude, wearing off the asperity.

Abstract: A method of manufacturing a digital magneto-optical signal write/read head including a thin-film in-plane magnetic coil disposed on an outwardly directed surface of a coil substrate. Coil lead in and coil lead out sections of the coil are extended to an interconnection part of the side surface of the coil substrate and first and second spaced interconnecting conductors are deposited on the side surface of the coil substrate in electrical connection with the lead in and lead out sections of the magnetic coil for contacting the external lead in and lead out lines. Alternatively first and second contacting conductors may additionally be deposited on a top surface of the coil substrate in electrical connection with the first and second interconnecting conductors on the side surface of the coil substrate for contacting the said external lead in and lead out lines.

Abstract: A magnetic recording head comprises a write pole having a tip adjacent to an air bearing surface of the recording head, a return pole magnetically coupled to the write pole, a conductor positioned adjacent to at least one edge of the write pole at the air bearing surface for carrying current to produce a magnetic field that saturates at least a portion of the write pole and augments a write field, a first conductive heat sink connected to a first end of the conductor, and a second conductive heat sink connected to a second end of the conductor. Disc drives that include the recording head are also included.

Abstract: A thin film magnetic head is capable of reducing inductance by shortening a magnetic path, and also preventing a cavity from being formed in a coil insulating layer. The coil insulating layer is deposited on a lower core layer and at the rear of a recording portion, and a coil forming groove is formed in the coil insulating layer. Then, a coil layer is embedded in the coil forming groove. With this arrangement, bulges of the layers from an upper surface of the recording portion can be decreased so as to shorten a magnetic path.

Abstract: Magnetic heads capable of recording and reading with high sensitivity and resolution are provided by minimizing the outflow of magnetic fluxes from a flux guide to magnetic shields while using a flux guide structure for an MR element. In the magnetic head, magnetic shields exposed on a surface opposite a magnetic recording medium (air bearing surface) and a flux guide exposed between the magnetic heads via a non-magnetic layer are provided, and magnetic fluxes are guided by the flux guide to a magnetoresistive (MR) element formed in a position not exposed on the air bearing surface. The height of the magnetic shields in direction perpendicular to the air bearing surface is less than the distance from the air bearing surface to the MR element.

Abstract: A first insulating layer is formed on a main magnetic pole used as a magnetic pole layer to have a protruding portion and a flat portion formed around the protruding portion. A second insulating layer is formed on the flat portion, and then the protruding portion of the first insulating layer is cut to expose the upper surface of the main magnetic pole and to form the same planarized surface including the upper surfaces of the main magnetic pole and the second insulating layer. Polishing is stopped using the second insulating layer as a marker, thereby permitting precise control of the amount of polishing.

Abstract: A method of manufacturing a thin film magnetic head. The method includes forming, near a pole portion: a first magnetic layer supported by a base substrate; a first insulating layer on the first magnetic layer with an end edge which forms a reference position for an air bearing surface; a gap layer on the pole portion of the first magnetic layer and the first insulation layer; a second magnetic layer that extends to a region beyond the pole portion; a thin film coil isolated by a second insulation layer located above the first insulation layer; a third magnetic layer on the second insulation layer. The air bearing surface is formed by grinding in part an end face of the pole portion of the first magnetic layer and an end face of the pole portion of the second magnetic layer and the gap layer placed therebetween.

Abstract: A beveled writing pole includes a top portion, a beveled portion, and a throat portion. The top portion has an end that defines a writing pole tip. The beveled portion adjoins the top portion and has a bevel that extends from the writing pole tip and increases a thickness of the writing pole proximate the pole tip. The throat portion is formed of the top and beveled portions and has tapered sides that extend from the writing pole tip and increase a width of the writing pole proximate the writing pole tip. A method of forming the beveled writing pole is also presented.

Abstract: A magnetic head includes a magnetic write structure having a first magnetic layer having a first pole, a second magnetic layer having a second pole spaced apart from the first pole, and a third magnetic layer having a third pole contacting the second pole. The third pole has a third-pole width greater than a second-pole width. An inductive coil positioned adjacent to the third magnetic layer controllably magnetizes the third magnetic layer. The third magnetic layer is nonuniformly thick such that a thickness of the third pole is less than a thickness of the third magnetic layer at locations in registry with the inductive coil. The magnetic write structure is conveniently fabricated by depositing the magnetic layers and the inductive coil, masking the third magnetic layer other than the third pole, and removing a portion of the thickness of the third pole.

Abstract: A method for forming at least two layers of electrical coils and their supportive resistive layers for a magnetic write head having an ultra-short yoke so that the second and any additional coil layers are formed on flat resistive surfaces to eliminate problems associated with inter- and intra-layer shorting and with shorting between coil and yoke. The resistive layers are formed with flat surfaces and desired apex angles by using a novel two-step photoresist scheme in which a layer of photoresist is first photoexposed and developed, then photoexposed a second time to cure a surface region that will remain flat during a final low temperature curing process.

Abstract: A pedestal is formed over a first pole piece layer and insulator materials are formed to surround it. A gap layer made of a non-magnetic insulator or metal is then formed over the pedestal and the insulator, followed by the optional formation of a seed layer. A second pole piece is formed over the gap layer with or without the seed layer by forming a patterned resist using E-beam lithography and electroplating second pole piece materials within the patterned resist. After milling to remove side portions of the gap layer and the optional seed layer, a chemical etch is performed to remove a top portion of the insulator materials. The pedestal is then notched and trimmed by ion milling using the second pole piece as a mask to form a central notched structure. Since the second pole piece is precisely centered over the pedestal prior to notching, the pedestal is notched symmetrically to form a notched structure having side walls with angled slopes.