Abstract: A magnetic transducer has an air-bearing surface (ABS). The magnetic transducer has a main pole, at least one coil for energizing the main pole and at least one additional pole. The main pole has a yoke and a pole tip having an ABS facing surface. The at least one additional pole is adjacent to the main pole in a down track direction. The additional pole is recessed from the ABS, has a front surface facing the ABS, has at least one side surface, and has at least one flare angle between the front surface and the at least one side surface. The at least one flare angle is measured from the ABS to the at least one side surface and is at least fifty degrees and less than ninety degrees.

Abstract: A method for manufacturing a magnetic write head having a stepped trailing shield. The stepped trailing shield is formed by forming a non-magnetic bump over a write pole prior to electroplating a wrap-around magnetic shield. The method allows the location of the front edge of the bump relative to the back edge of the wrap-around shield to be monitored by measuring the electrical resistance of an electrical lapping guide formed concurrently with these features. This concurrent formation of a lapping guide can be used to define the relative location of other features as well, such as the location of a back edge of a wrap-around shield relative to a flare point of a write pole.

Abstract: A method for manufacturing a magnetic write head having a write pole with a flared step feature that defines a secondary flare point. The method involves depositing a magnetic write pole material on a substrate and then depositing a magnetic material over the write pole material followed by a non-magnetic material. A first mask is formed having a front edge to define the location of the secondary flare point, and one or more material removal processes are used to remove portions of the magnetic layer and non-magnetic layer that are not protected by this first mask. The first mask is replaced by a second mask that is configured to define a write pole, and an ion milling is performed to define the write pole. Shadowing from the magnetic layer and non-magnetic layer form a flared secondary flare point.

Abstract: If the length of a track-defining section from an air bearing surface varies due to tolerance during a head manufacturing process, the recording magnetic field changes, which involves the variation of the track width to be recorded on the medium. In accordance with an embodiment of the present invention, the main magnetic pole of a magnetic head includes a track-defining section shaped in trapezoid and a magnetic flux guiding section formed in trapezoid, as viewed from above. The track-defining section is formed such that its width parallel to the air bearing surface (ABS) increases at the rate of 10 to 20% with respect to its height-direction length. The rate of 10 to 20% is a range in which the shape is properly controllable taking into account the variations resulting from the tolerance of the head manufacturing process.

Abstract: A trimmed upper pole piece for a magnetic write head, said pole piece having a tapered profile that is widest at its trailing edge. Such a pole piece is capable of writing narrow tracks with sharply and well defined patterns and minimal overwriting of adjacent tracks. The necessary taper is produced by using NiCr, NiFeCr, Rh or Ru as write gap filling materials which have an etch rate which is substantially equal to the etch rate of the other layers forming the pole piece and are highly corrosion resistant. As a result, the write gap does not protrude to mask the effects of the ion-beam etch used to form the taper.