Abstract: A transducer having an external contact surface includes a writer and a contact member. The writer has a portion extendable relative to an adjacent portion of the external contact surface. The contact member surrounds at least a portion of the extendable writer portion and is spaced from the extendable writer portion. The coefficient of thermal expansion of the contact member is approximately equal to the coefficient of thermal expansion of the extendable writer portion.

Abstract: This disclosure is directed to air-bearing sliders used in magnetic storage systems that employ a trench arranged between a transducing head connected to a slider body and a leading edge of the slider body. The trench is configured to divert air passing over an air-bearing surface of the slider body away from the transducing head.

Abstract: A slider with an air-bearing surface includes an ID-side leading pad, an OD-side leading pad, an ID-side trailing pad, and an OD-side trailing pad. Each leading and trailing pad includes a respective pocket extending from the respective pad toward the air-bearing surface. The pockets each include a respective step surface surrounded by a trailing-side wall, an ID-side wall, and an OD-side wall. Each step surface has a respective depth, and each pocket is open to a leading side of the pocket. The slider further includes at least one cavity between the leading and trailing pads. The cavity includes a bottom surface of the slider having a cavity depth greater than all of the respective depths of the step surfaces of the pockets.

Abstract: The invention provides a method for preventing TMR MRR drop of a slider, including: positioning a row bar constructed by sliders on a tray, each slider incorporating a TMR element; loading the tray into a processing chamber and evacuating the processing chamber to a predetermined pressure; forming a first etching means; exposing the sliders to the first etching means such that an oxide layer is formed on a surface of the TMR element; forming a second etching means; and exposing the sliders to the second etching means such that the oxide layer is etched to get a reduced thickness. The invention also discloses a method for manufacturing sliders.

Abstract: An air bearing surface for a head assembly for a data storage device comprises at least one air bearing pad. At least one channel is recessed within the at least one air bearing pad. The at least one channel is formed with an open top and is located entirely within boundaries of the at least one air bearing pad.

Abstract: Embodiments in accordance with the present invention provide a magnetic head slider capable of securing a larger flying margin even when position variations occur at the time of flying. Embodiments of the present invention also provide a magnetic head slider having an excellent flying following capability. A read element and a write element of a magnetic head slider are arranged on a spherical or ellipsoidal projection and this projection is formed on a thin film magnetic head part. This may prevent a flying margin from being reduced by variations in flying position and may prevent a manufacturing step from being caused on the spherical or ellipsoidal projection. Moreover, by making the constituent ratio of the thin film magnetic head part on an air-bearing surface of the magnetic head slider 100 to be 7% or more, the read element and the write element are arranged at a pressure center position on the center rail surface of the air-bearing surface.

Abstract: A thin-film magnetic head that shows stable read and/or write performances, maintaining the reliability over time by suppressing the wear of the head sufficiently, is provided. The head comprises: a substrate having an element-formed surface and an opposed-to-medium surface; a magnetic head element; an overcoat layer formed on the element-formed surface so as to cover the magnetic head element; a closure provided on the overcoat layer, a surface of the closure being in contact with the upper surface of the overcoat layer; and an element contact pad formed in a sliding-side surface of the head and having a contact surface including a part of the opposed-to-medium surface, a part of an end surface of the overcoat layer and a part of an end surface of the closure, one end of the magnetic head element reaching the contact surface.

Abstract: The application discloses processes for fabricating a slider or head for a data storage device. The processes disclosed provide a transducer portion that is separated from a slider body by a gap. In an illustrated embodiment, actuator elements are fabricated in the gap to adjust a position of the transducer portion relative to the slider body.

Abstract: A head slider, of a disk apparatus, flying over a rotary magnetic recording disk, having a characteristic less dependent on the atmospheric pressure. The head slider of a disk apparatus comprises: a magnetic element adapted to fly over a magnetic recording medium; a medium opposing surface being formed with, with respect to the direction in which the medium moves, an inflow pad portion at the upstream end and a pair of side rail portions extending downstream from the inflow pad portion, and a center pad at the central part and a pair of side pads on the sides of the center pad and upstream of the center pad at the downstream end of the head slider. The center pad and the side pads are constituted so that a positive pressure generated by the side pads is greater than a positive pressure generated by the center pad.

Abstract: To provide a method of manufacturing magnetic head slider which is capable of improving the product quality, simplifying the manufacturing process, and reducing the manufacturing time. This method of manufacturing a magnetic head slider, formed by cutting out from a block member, includes the steps of: processing an end face of the block member forming one surface of a magnetic head slider; holding fixedly the end face of the block member processed; and while maintaining a holding state provided by the step of holding, cutting a portion of the end face side of the block member, and processing a cut surface of the cut portion forming another surface of the magnetic head slider.

Abstract: A method for preventing TMR (tunnel magneto-resistance) MRR (magneto-resistance resistance) drop of a slider, comprises steps of: positioning a row bar constructed by a plurality of slider structural bodies on a tray, each slider body having a pole tip with a TMR element; loading the tray into a processing chamber and evacuating the processing chamber to a preset pressure; introducing a processing gas containing oxygen gas into the processing chamber; and exposing the slider structural bodies to an etching means in the atmosphere of the processing gas to oxidize a surface of the TMR element to form an oxidation layer thereon. The invention also discloses a method for forming micro-texture on a surface of slider in same process, and a method for forming such a slider.

Abstract: A head for use in a magnetic hard disk drive or other information storage device includes a novel air bearing surface. The novel air bearing surface includes two leading pads separated by a longitudinal channel, and a trailing pad. The leading pads and trailing pad each include a major surface that lies in a first plane. A side pad, laterally spaced from the trailing pad, includes a major surface that lies in a second plane that is parallel to the first plane but that is offset from the first plane by a shallow recess depth in the range of 0.5 microinches to two microinches. The side pad also includes a major surface that lies in a third plane that is parallel to the second plane but that is offset from the first plane by standard recess depth in the range of three to five microinches.

Abstract: A disk drive including a slider with one or more sacrificial structures (extensions) that facilitate lapping to create the air-bearing surface (ABS) is described. The slider includes a magnetic transducer and has a remaining portion of a sacrificial extension protruding on an air-bearing surface, the remaining portion of the sacrificial extension is narrower than the air-bearing surface and aligned with the magnetic transducer. The sacrificial extension makes the surface of the slider which will be lapped non-planar. The sacrificial extension extends below the predetermined ABS plane. When the sliders are individually separated by DRIE, the shape of a mask including the sacrificial extension is projected down into and along the slider body. The mask and resulting slider includes a channel in the slider body that is aligned with the sacrificial extension and disposed on a surface of slider body that is parallel to and opposite from the air-bearing surface.

Abstract: A slider manufacturing method includes: providing a row bar constructed from multiple slider bodies having a surface for forming an air bearing surface (ABS); forming multiple cutting lines on the surface for forming an ABS of the row bar; forming a stress absorption region adjacent to the cut line in a cutting region defined by two adjacent cutting lines; grinding the surface for forming an ABS of the row bar; and cutting the row bar along the cutting lines to form multiple individual sliders. When the row bar is cut by a cutter into multiple individual sliders along the cutting lines, stress generated in the cutting region adjacent to cutting lines during cutting is partly or fully absorbed by the stress absorption region, reducing the chances of clear edge jumps forming at the edges of the ABS of the slider after the cutting, and disk surface scratching by the slider.

Abstract: A slider assembly used in a direct access storage device includes electrically conductive bond pads formed on the slider body. A rigid and electrically non-conductive material surrounds and abuts the bond pads. The material and the bond pads form a planar surface. The material prevents the bond pads from migrating and shorting, so that the bond pads can be placed closer together.

Abstract: A head slider, of a disk apparatus, flying over a rotary magnetic recording disk, having a characteristic less dependent on the atmospheric pressure. The head slider of a disk apparatus comprises: a magnetic element adapted to fly over a magnetic recording medium; a medium opposing surface being formed with, with respect to the direction in which the medium moves, an inflow pad portion at the upstream end and a pair of side rail portions extending downstream from the inflow pad portion, and a center pad at the central part and a pair of side pads on the sides of the center pad and upstream of the center pad at the downstream end of the head slider. The center pad and the side pads are constituted so that a positive pressure generated by the side pads is greater than a positive pressure generated by the center pad.

Abstract: Disclosed is a slider which is substantially rectangular and has a disc facing surface with an air inflow end and an air outflow end in the longitudinal direction, comprising a first positive pressure-generating section disposed near the air inflow end; a pair of second positive pressure-generating sections disposed separately in the breadth direction in an air outflow end side away from the first positive pressure-generating section; a negative pressure-generating section disposed in an air outflow end side from the first positive pressure-generating section; and a third positive pressure-generating section disposed in an air outflow end side from the negative pressure-generating section and has a maximum size, which is 25% or less of the longitudinal size, in the same direction as the longitudinal direction and a maximum size, which is 45% or more of the breadth size of the disc facing surface, in a direction perpendicular to the longitudinal direction.

Abstract: An apparatus and method for utilizing a small pad to increase a head to a disk interface reliability for a load/unload drive. The method provides a suspension for reaching over a disk. A slider having a read/write head element on a trailing edge (TE) portion is also provided, the slider coupled with the suspension. In addition, a low friction zone is provided proximal to a leading edge (LE) portion of the slider such that when the LE portion of the slider is aligned to contact a disk element during the load phase, the low friction zone contacts the disk element and provides a reduced contact area with respect to the LE portion of the slider such that a friction force is reduced and the slider can assume a proper flying attitude.

Abstract: According to one aspect, an exemplary method for manufacturing a magnetic head includes forming a plurality of magnetoresistive devices, a reference device, and a monitoring device, where the reference device includes a desired stripe height less than the magnetoresistive devices and monitoring device. Material is removed from the air/tape bearing surface, e.g., by lapping, thereby reducing the stripe height of the magnetoresistive devices and monitoring device. A characteristic of the reference device, e.g., resistance, voltage, or the like, is compared with a similar characteristic of the monitoring device, wherein the characteristic of the monitoring device varies as material is removed. Material may be removed from the bearing surface until the characteristic of the monitoring device and the reference device are substantially equal, at which time, the stripe height of the monitoring device and magnetoresistive devices are substantially equal to that of the reference device.

Abstract: A novel air bearing can be used in a magnetic hard disk drive or other information storage device. The novel air bearing includes a central cavity having a bottom surface, a leading pad adjacent to the central cavity, a trailing center pad having a top surface, and two inter-projection step regions. The trailing center pad has an aft region adjacent to the transducer and three projections extending from the aft region towards the central cavity. The central cavity separates the three projections from the leading pad. Each of the two inter-projection step regions lies at least partially between the projections, and each includes a surface at an intermediate level between a level of the top surface and the level of the bottom surface. The novel air bearing may be adequately insensitive to one or more factors affecting flying height variation in a micro-drive utilizing ramp load/unload of the slider.

Abstract: A slider in a disk drive is shock-protected with an overcoat layer of either metal or polymer directly on the areas of the slider that are prone to contact the disk when the slider is loaded off the platform, or when the slider is shocked while in operation over the data zone of the disk. The material used to form the layer absorbs shock and reduces wear, and is bonded or sputtered to the head in a region other than the pads of the air bearing surface. This region is typically the reactive ion etched (RIE) surface area and is slightly below the pads of the air bearing surface of the head. In an alternate version of the invention, the slider is protected by covering only the edges of the slider with a suitable material. Finally, the entire slider may be encased with the overcoating except for the pads of the air bearing surface.

Abstract: A hybrid burnishing head for processing of surfaces of hard disk media comprises a solid body including a first major surface and a second, opposed major surface comprising a burnishing surface including first and second surface portions, wherein the first surface portion is configured for providing air bearing stability and flyability of the head over the media surface, the second surface portion is configured for providing burnishing of a media surface, and the first and second surface portions are operatively decoupled for simultaneously providing optimized air bearing stability/flyability and burnishing aggressiveness for a particular application.

Abstract: A method is used for fabricating sliders for use in a disc drive actuation system, the sliders having bonds pads formed on either a top surface or side faces of the slider. The method comprises providing a substrate having a top surface. Trenches are formed in the substrate and filled with a bond pad material to form slider bond pads. Excess bond pad material is removed from the trenches such that the slider bond pads are flush with the top surface of the substrate. A transducer is fabricated on the top surface of the substrate. Finally, the slider bond pads are exposed.

Abstract: An integrated lead suspension includes a solder ball that is placed between a lead wiring pad provided on a flexure of the suspension, and a bonding pad provided on a slider of a head gimbal section. The lead wiring pad and bonding pad are soldered by melting the solder ball. As a result, there is provided a recessed section into which a solder ball is placed by way of surface raised sections, using gravitational force, in the vicinity of the center line of the surface of the lead wiring pad. In this way the position of the solder ball is not displaced from the center line when a bonding pad and lead wiring pad are connected by means of a solder ball.

Abstract: The present invention is an object to provide an apparatus or a method making it possible to easily effect connection between additional electrodes, etc. and lead electrodes when performing a processing for achieving a predetermined throat height value or crown processing or the like and making it possible to measure the requisite lapping amount. For achieving the object, a flexible electrode extension sheet is used which consists of a portion for retaining a ceramic bar in which element portions are formed and a portion where there are formed wirings respectively in correspondence with the elements and adapted to be connected to these elements, in which these wirings, which can be easily connected to an external measurement system, are electrically connected to the elements, whereby the lapping amount is easily obtained from the characteristic amount of the elements in the lapping process.

Abstract: A slider in a disk drive is shock-protected with an overcoat layer of either metal or polymer directly on the areas of the slider that are prone to contact the disk when the slider is loaded off the platform, or when the slider is shocked while in operation over the data zone of the disk. The material used to form the layer absorbs shock and reduces wear, and is bonded or sputtered to the head in a region other than the pads of the air bearing surface. This region is typically the reactive ion etched (RIE) surface area and is slightly below the pads of the air bearing surface of the head. In an alternate version of the invention, the slider is protected by covering only the edges of the slider with a suitable material. Finally, the entire slider may be encased with the overcoating except for the pads of the air bearing surface.

Abstract: An air bearing burnish slider burnishes very small asperities and cleans the loose particles that adhere to the magnetic recording media. The slider applies a controllable contact force to effectively burnish disk asperities or partially attached particles. In addition, the slider cleans the loose particles effectively while flying in a stable fashion. In a low pitch design, diagonal rails push particles away from the disk surface and trailing edge pads contact the disk at lower linear velocities. Rail pads retain loose contamination and debris in their pockets and burnish asperities. Another design provides a milder burnish force and flies in a high pitch configuration. The trailing edge pads provide stable contacts and the rails help in sweeping away debris. In both designs, the contact forces can be controlled by adjusting linear velocities. A step taper at the leading edge provides a pitch-producing lift force.

Abstract: An integrated lead suspension includes a solder ball that is placed between a lead wiring pad provided on a flexure of the suspension, and a bonding pad provided on a slider of a head gimbal section. The lead wiring pad and bonding pad are soldered by melting the solder ball. As a result, there is provided a recessed section into which a solder ball is placed by way of surface raised sections, using gravitational force, in the vicinity of the center line of the surface of the lead wiring pad. In this way the position of the solder ball is not displaced from the center line when a bonding pad and lead wiring pad are connected by means of a solder ball.

Abstract: An integrated lead suspension includes a solder ball that is placed between a lead wiring pad provided on a flexure of the suspension, and a bonding pad provided on a slider of a head gimbal section. The lead wiring pad and bonding pad are soldered by melting the solder ball. As a result, there is provided a recessed section into which a solder ball is placed by way of surface raised sections, using gravitational force, in the vicinity of the center line of the surface of the lead wiring pad. In this way the position of the solder ball is not displaced from the center line when a bonding pad and lead wiring pad are connected by means of a solder ball.

Abstract: The present invention provides a magnetic head slider including rails formed on the medium-facing surface on the magnetic disk side for generating buoyant force so that the slider flies and moves above a magnetic disk to write or read magnetic information. In the magnetic head slider, a first carbon film having corrosion resistance is provided on the surfaces of the rails provided on the medium-facing surface of the slider body through an adhesive layer, protrusions formed by alternately laminating an intermediate film and a second carbon film are provided on the first carbon film, and at least the outermost second carbon film of the second carbon films, which constitute each of the protrusions, has abrasion resistance.

Abstract: The present invention is an object to provide an apparatus or a method making it possible to easily effect connection between additional electrodes, etc. and lead electrodes when performing a processing for achieving a predetermined throat height value or crown processing or the like and making it possible to measure the requisite lapping amount. For achieving the object, a flexible electrode extension sheet is used which consists of a portion for retaining a ceramic bar in which element portions are formed and a portion where there are formed wirings respectively in correspondence with the elements and adapted to be connected to these elements, in which these wirings, which can be easily connected to an external measurement system, are electrically connected to the elements, whereby the lapping amount is easily obtained from the characteristic amount of the elements in the lapping process.

Abstract: A magnetic head slider, for sliding on a magnetic disk, which has a leading edge, a trailing edge, an air bearing surface having a front step bearing of submicron depth made from the leading edge, and a rail surface made from the front step bearing. A negative pressure recess which is deeper than the front step bearing, is formed as a recess from the rail surf ace, and a side step bearing with a depth identical to that of the front step bearing is made from the rail surface. Side padB are provided which each have a width W and length L, wherein W is greater than L.

Abstract: A magnetic disk unit includes a magnetic disk attached to a spindle so as to be rotatable, a slider having a magnetic head for reading/writing data onto/from the magnetic disk, a suspension for providing the slider with a predetermined load, and an actuator arm for positioning the slider attached to the suspension on the magnetic disk. A first pad including the magnetic head and second pads including no magnetic heads are disposed on an air bearing surface of the slider. During rotation of said magnetic disk, a part of the first pad keeps in contact with the magnetic disk. A load point of the suspension with respect to the slider is positioned between a leading edge of the slider and a position located at a distance equivalent to substantially 0.42 times a whole length of the slider from the leading edge of the slider.

Abstract: An optical-pickup slider is characterized in that a light-transmitting-property substrate is bonded to a surface of a layer having a tapered through hole, on which surface a larger opening of the tapered through hole exists. Thereby, it is possible to prevent the layer having an aperture from being destroyed. A method of manufacturing the optical-pickup slider comprises the steps of a) making a tapered through hole in a layer layered on a first substrate and having a thickness smaller than that of the first substrate; and, after bonding a light-transmitting-property substrate to a surface of the layer, removing the first substrate so as to expose an aperture at a tip of the tapered through hole.

Abstract: A slider includes a slider body having a leading edge, a trailing edge, a first side edge, a second side edge and a center line extending between the leading edge and the trailing edge, which define a disc-facing surface having a bearing plane. A protrusion is positioned on the disc-facing surface along the first side edge and has a protrusion surface. The protrusion surface is tilted with respect to the bearing plane about the center line and towards the first side edge.

Abstract: In a magnetic head, a center pad provided with a magnetic core is formed at the center of an edge at a trailing side of the recording medium opposing surface of a slider body. Two side pads are formed at both ends in the direction of the width at positions closer to a leading side than the center pad is located. A total value of the areas of the recording medium opposing surfaces of the two side pads is set to be larger than a value of the area of the recording medium opposing surface of the center pad. Each of the side pads has, at the leading side, a front stepped surface that is lower than the remaining portion.

Abstract: The present invention is directed towards air-bearing sliders that are used in disk drives. The invention involves pitching a slider so that the leading portion of the slider is closer to the disk than the trailing portion of the slider. The negative pitch reduces the sensitivity of the slider to ambient air pressure, radial position, and to data accessing over the disk. When used in combination with a reverse-flow disk drive, negatively pitched sliders facilitate the routing of traces to the head.

Abstract: A slider for a data head including a dynamically imbalanced slider landing integrated pad interface (SLIP interface) forming a predicted tipped interface. For contact starts and stops the SLIP interface supports the slider so that the slider tips toward the predicted tipped interface. The predicted tipped interface includes a tribological surface to provide desired stiction control at the tipped interface.

Abstract: An integrated lead suspension includes a solder ball that is placed between a lead wiring pad provided on a flexure of the suspension, and a bonding pad provided on a slider of a head gimbal section. The lead wiring pad and bonding pad are soldered by melting the solder ball. As a result, there is provided a recessed section into which a solder ball is placed by way of surface raised sections, using gravitational force, in the vicinity of the center line of the surface of the lead wiring pad. In this way the position of the solder ball is not displaced from the center line when a bonding pad and lead wiring pad are connected by means of a solder ball.

Abstract: A magnetic head slider for eliminating the fluctuations of contact forces between a magnetic head and a recording disk due to changes in atmospheric pressure or shocks includes a plurality of fluid force generating faces positioned at a plurality of different height levels. The magnetic head slider includes a positive pressure generation area and a contact pad provided on a top level along the air flow direction due to rotation of the magnetic disk. The contact pad supports the magnetic head. A squeeze pad area is provided at a middle height level between the top level and the low level of the surfaces to traverse the low level of the surfaces for suppressing fluctuations of contact forces between the magnetic head and the magnetic disk medium.

Abstract: The present invention is directed towards air-bearing sliders that are used in disk drives. The invention involves pitching a slider so that the leading portion of the slider is closer to the disk than the trailing portion of the slider. The negative pitch reduces the sensitivity of the slider to ambient air pressure, radial position, and to data accessing over the disk. When used in combination with a reverse-flow disk drive, negatively pitched sliders facilitate the routing of traces to the head.

Abstract: A disc head slider includes a slider body having a disc-facing surface, a recessed area positioned on the disc-facing surface, and a raised rail positioned on the disc-facing surface adjacent the recessed area. The raised rail includes a bearing surface and a recessed step surface which is recessed from the bearing surface and is raised from the recessed area. A plurality of bearing pads are formed on the recessed step surface and have upper surfaces that together define the bearing surface. A non-bearing pad is formed on the recessed step surface and has an upper surface, which is generally coplanar with the bearing surface, and a pointed leading pad edge.

Abstract: An air bearing slider for use in a disk drive that includes a rotatable magnetic disk. The slider includes a leading side and a trailing side. The slider further includes a pressurized pad including a pressurized pad air bearing surface. The pressurized pad is disposed between the leading and trailing sides. The slider further includes a contact pad disposed adjacent the trailing side and including a contact surface for sliding contact with the magnetic disk during operation of the disk drive. The contact pad includes a transducer disposed within the contact pad for reading and writing data from and to the magnetic disk. The slider further includes a depressed region disposed between the pressurized pad and the contact pad for mitigating air pressure adjacent the contact surface relative to air pressure adjacent the pressurized pad air bearing surface during operation of the disk drive.

Abstract: A magnetic head slider includes a magnetic head for recording/reproducing information from/into a magnetic disk and a slider on which the magnetic head is mounted. The slider has a first positive pressure generating portion provided at an air-inflow side and a positive pressure generating portion surface provided at an air-outflow side. Projections are provided at the air-inflow side respect to the first positive pressure generating portion on a surface which faces the magnetic disk upon read/write operation of the magnetic head slider.

Abstract: A disc head slider includes a longitudinal axis, a recessed region, and first and second elongated rails extending generally parallel to the longitudinal axis and being disposed about the recessed region. Each rail forms a respective bearing surface. First and second elongated depressions extend along the first and second rails, respectively, and each has a depression floor which is recessed relative to the respective bearing surface. First and second convergent channels are recessed within the first and second rails, respectively, relative to the respective bearing surfaces, and include a leading channel end open to fluid flow from the first and second depressions, respectively, channel side walls and a trailing channel end closed to the fluid flow and positioned forward of a portion of the respective bearing surface.

Abstract: An air bearing slider for use in a disk drive. The slider includes a leading side and an opposing trailing side. The slider further includes a pair of leading side air bearing surfaces disposed adjacent the leading side. Each of the leading side air bearing surfaces includes a main portion and a trailing portion extending from the main portion toward the trailing side. The slider further includes a pair of side rails. Each of the side rails is disposed between a respective one of the leading side air bearing surfaces and the trailing side. Each of the side rails includes a side rail air bearing surface disposed toward the trailing side and a side rail shallow recessed surface extending away from the side rail air bearing surface toward the respective main portion and laterally along the respective trailing portion in spaced relation to the respective trailing portion.

Abstract: A slider having contact protection for ultra-low fly heights. The contact protection includes contact pads having an ultra-low height dimension to reduce friction and damage for intermittent contact for ultra-low fly height applications.

Abstract: An air bearing slider for supporting a transducer over a moving recording medium and a method for fabricating such an air bearing slider. The air bearing slider lifts off the recording medium with a predetermined take-off velocity when the recording medium begins to move. The air bearing slider has a first etched region that has a first etch depth and a second etched region that has a second etch depth. The etch depth ratio of the first etch depth to the second etch depth provides a pad-type air bearing slider with a take-off velocity ratio that is greater than or equal to 100%. The etch depth ratio of the first etch depth to the second etch depth provides a rail-type air bearing slider with a take-off velocity ratio that is greater than or equal to approximately 70%.

Abstract: A process to reduce step heights in planarization of thin film carriers in an encapsulation system. The improvements include using an adhesive tape having a thinner adhesive thickness and a stiffer tape for the film sealing the encapsulant on the carrier to result in a low step height surface transition between the carrier and the cured encapsulant. The composition of the encapsulant is modified to reduce the shrinkage upon curing of the encapsulant. The encapsulant may include an absorbent that absorbs the irradiation and cause the top surface to harden first compared to the bulk of the encapsulant, and/or a gas-emitting additive that creates gaseous products that expand upon irradiation to thereby reduce the shrinkage of the encapsulant upon curing. Alternatively, irradiation at very low incidence angle relative to the top surface of the encapsulant causes the top surface to harden before the bulk of the encapsulant.

Abstract: A disc drive slider has one or more bars with dull ends as a protection feature to prevent contact between peripheral edges of an air bearing surface and a disc surface when the slider is misaligned with the disc surface. The dull ends can be formed by a process of undercutting a resist layer during etching.