Laminated Beam Patents (Class 360/244.3)
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Publication number: 20030202283Abstract: A suspension assembly is designed to carry a slider and read/write head elements in a magnetic data storage device. The suspension assembly is formed from a composite laminate structure that includes first, second, third, fourth and fifth material layers. The layers are arranged such that the second layer is disposed between the first and third layers, and the fourth layer is disposed between the third and fifth layers. The laminate structure is configured using a suitable removal process, such as partial chemical etching, to define a mount plate, a hinge, a load beam functional end, and an electrical lead system. The laminate structure may be further formed with a flexure gimbal system that comprises the third, fourth and fifth layers.Type: ApplicationFiled: April 24, 2002Publication date: October 30, 2003Applicant: International Business Machines CorporationInventors: Satya Prakash Arya, Tzong-Shii Pan, Surya Pattanaik, Victor Wing Chun Shum
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Publication number: 20030202285Abstract: A suspension load beam for carrying a slider and read/write head elements in a magnetic data storage device is formed from a composite laminate material sheet that includes first and second primary layers respectively comprising first and second structural load bearing material sheets sandwiching an intermediate secondary layer comprising a third structural load bearing material sheet. The secondary layer is made of a different material than either of the first and second primary layers. One or more areas of reduced thickness are etched into one or both of the primary layers down to the secondary layer at one or more locations on the laminate material sheet.Type: ApplicationFiled: April 25, 2002Publication date: October 30, 2003Applicant: International Business Machines CorporationInventors: Satya Prakash Arya, Tzong-Shii Pan
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Publication number: 20030202284Abstract: A suspension member is designed to carry a slider and read/write head elements in a magnetic data storage device. The suspension member is formed from a composite laminate structure that includes first and second primary layers sandwiching an intermediate damping layer that lies between the primary layers. One or more integral constrained layer damping elements are disposed on the laminate structure. The configuration and location of the integral damping elements can be chosen to selectively reduce the gain of one or more dynamic frequencies (modes). Each integral damping element includes a constraining layer portion provided by an area in which one or both of the primary layers are reduced in thickness, preferably by way of a partial etching process. Each integral damping element also includes a constrained damping layer portion provided by an area of the damping layer that lies in interfacial engagement with the reduced thickness area providing the constraining layer portion.Type: ApplicationFiled: April 25, 2002Publication date: October 30, 2003Applicant: International Business Machines CorporationInventor: Satya Prakash Arya
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Patent number: 6636382Abstract: A multilayer suspension including a resilient bending section formed by partially removing at least portions of layers of a five-layer structure which includes a first metal thin-plate layer, a first resin layer laminated on the first metal thin-plate layer, a second metal thin-plate layer laminated on the first resin layer, a second resin layer laminated on the second metal thin-plate layer, and a conductive layer laminated on the second resin layer, a resilient gimbal section for mounting a head slider, formed by partially removing at least portions of layers of the five-layer structure, and a rigid section for coupling the bending section and the gimbal section, formed by partially removing at least part of layers of the five-layer structure. An HGA includes thus formed multilayer suspension and a head slider mounted on the multilayer suspension and provided with at least one head element.Type: GrantFiled: November 27, 2001Date of Patent: October 21, 2003Assignee: Sae Magnetics (H.K.) Ltd.Inventor: Masashi Shiraishi
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Patent number: 6600631Abstract: Flexure/transducer structure employable in an electromagnetic information storage and retrieval system wherein mechanical load-bearing responsibilities and electrical-current-carrying responsibilities are merged into and shared by common structure. The invention subject matter is useable in systems characterized by contact operation, as well as by quasi-contact and noncontact operations, in relation to the recording surface in an information recording medium.Type: GrantFiled: November 14, 1994Date of Patent: July 29, 2003Assignee: Censtor Corp.Inventors: Keith R. Berding, Michael A. Baldwinson, Harold J. Hamilton, Timothy W. Martin
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Publication number: 20030133228Abstract: An electrostatic microactuator for a slider in a disc drive is characterised in that it is formed from a single crystal silicon wafer. This provides a microactuator that has very low parasitic capacitance, virtually no mechanical or thermal creep, or mismatch problems as may occur when parts are separately fabricated. It also allows for efficient mass production by allowing for many of the microactuators to be simultaneously formed from the single crystal silicon wafer. The microactuator comprises a first (stationary) part (22) for attachment to a flexure of a head positioning system in a disc drive and a second (movable) part (24) to which a slider is attachable, which is pivotally coupled (42, 44) to the first part. The first and second parts include elongate strips (30, 32) which are interdigitated to provide comb electrodes.Type: ApplicationFiled: August 14, 2002Publication date: July 17, 2003Inventors: Shixin Chen, Yi Lu, Jianqiang Mou
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Patent number: 6594114Abstract: A damper which is adhered to the head suspension of a disc drive, which comprises a constraint layer/viscoelastic layer laminate, wherein the viscoelastic layer is temporarily provided with a release sheet that is removed on use so that the damper may be adhered to the head suspension, the side of the release sheet in contact with the viscoelastic layer having been treated with a non-silicone releasing agent, preferably a long-chain alkyl type or fluoroacrylate type releasing agent. No silicone is transferred to the viscoelastic layer so that silicone gas generation causing destruction of the memory layer of a disc can be prevented.Type: GrantFiled: March 23, 2000Date of Patent: July 15, 2003Assignee: Nitto Denko CorporationInventors: Nobuharu Suzuki, Hiroyuki Iida
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Patent number: 6574075Abstract: A load beam for a suspension assembly comprises a liquid crystal polymer layer disposed between and in intimate contact with a first metal layer and a second metal layer, preferably stainless steel. Such load beams have improved dimensional and hygrothermal stability, as well as greater ease of processing over conventional load beams, allowing tailoring of bend and flex properties.Type: GrantFiled: December 12, 2001Date of Patent: June 3, 2003Assignee: World Properties, Inc.Inventors: Richard T. Traskos, Bruce G. Kosa, Michael E. St. Lawrence
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Publication number: 20030074782Abstract: The present invention disclosed the new kind of multi layer suspension and the method for making this. The multi-layer suspension of the present invention is comprises of a rectangular base plate section, a load beam and a flexure, said load beam can be further divided into a bending area adjacent to the base plate and a rigid area contiguous to said bending section, said suspension assembly is made up of three layers, wherein an adhesive layer is sandwiched between two stainless steel layers with parts of one of said stainless steel layers being etched off. The method for making such suspension including the steps of making three layer raw material, etching off parts of the stainless steel, etching off parts of the polyimide, and the forming and de-tab. The structure of multi-layer suspension of the present invention overcomes the problems of etching variations and misalignment exist in the traditional production of the suspension.Type: ApplicationFiled: October 18, 2002Publication date: April 24, 2003Inventor: Masashi Shiraishi
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Publication number: 20030035245Abstract: The present invention disclosed the new kind of multi layer suspension and the method for making this. The mutli-layer suspension of the present invention is comprised of a rectangular base plate section, a load beam and a flexure, said load beam can be further divided into a bending area adjacent to the base plate and a rigid area contiguous to said bending section, said suspension assembly is made up of three layers, wherein an adhesive layer is sandwiched between two stainless steel layers with parts of one of said stainless steel layers being etched off. The method for making such suspension including the steps of making three layer raw material, etching off parts of the stainless steel, etching off parts of the polyimide, and the forming and de-tab. The structure of multi-layer suspension of the present invention overcomes the problems of etching variations and misalignment exist in the traditional production of the suspension.Type: ApplicationFiled: December 7, 2000Publication date: February 20, 2003Inventor: Masashi Shiraishi
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Publication number: 20030007289Abstract: A multilayer suspension includes a resilient bending section formed by partially removing at least part of layers of a five-layer structure which includes a first metal thin plate layer, a first resin layer laminated on the first metal thin-plate layer, a second metal thin-plate layer laminated on the first resin layer, a second resin layer laminated on the second metal thin-plate layer, and a conductive layer laminated on the second resin layer, a resilient gimbal section for mounting a head slider, formed by partially removing at least part of layers of the five-layer structure, and a rigid section for coupling the bending section and the gimbal section, formed by partially removing at least part of layers of the five-layer structure. An HGA includes thus formed multilayer suspension and a head slider mounted on the multilayer suspension and provided with at least one head element.Type: ApplicationFiled: August 28, 2002Publication date: January 9, 2003Applicant: SAE MAGNETICS (H. K) LTD.Inventor: Masashi Shiraishi
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Publication number: 20020181155Abstract: A head suspension for a disk drive has a base (19) to be attached to a carriage, a load beam (21) having a rigid part (27) and a resilient part (29) supported by the base, to apply load on a data read/write head (13) arranged at a front end (27a) of the rigid part, and a flexure (49) attached to the load beam and supporting the head. The rigid part has a multilayer structure consisting of at least three layers including metal layers (28a, 28b) and a resin layer (28c) interposed between the metal layers. The number of layers of the resilient part is smaller than that of the rigid part.Type: ApplicationFiled: May 14, 2002Publication date: December 5, 2002Applicant: NHK Spring Co., Ltd.Inventors: Yasuji Takagi, Osamu Iriuchijima, Masao Hanya, Tsukasa Higashi, Takumi Karasawa
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Publication number: 20020176209Abstract: A suspension for a storage device includes a metal layer and one or more composite stiffeners bonded to the metal layer to stiffen part but not all of the suspension. The composite stiffeners are made of a composite material and are bonded to the metal layer by an adhesive. Under most embodiments, the composite material has a higher stiffness to weight ratio than a metal.Type: ApplicationFiled: February 26, 2002Publication date: November 28, 2002Inventors: Kevin J. Schulz, Marsha A. Huha, Sandeepan Bhattacharya
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Publication number: 20020114107Abstract: A load beam for a suspension assembly comprises a liquid crystal polymer layer disposed between and in intimate contact with a first metal layer and a second metal layer, preferably stainless steel. Such load beams have improved dimensional and hygrothermal stability, as well as greater ease of processing over conventional load beams, allowing tailoring of bend and flex properties.Type: ApplicationFiled: December 12, 2001Publication date: August 22, 2002Inventors: Richard T. Traskos, Bruce G. Kosa, Michael E. St. Lawrence
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Publication number: 20020109943Abstract: A monocoque head suspension carries a read-write head on a distal end and is attachable at a proximal end to an actuator assembly. The monocoque head suspension includes a bottom skin and a top skin, and also a core positioned between the bottom and top skins. The core has voids therein that form hollow regions between the bottom and top skins. The core may be made of low-density material, such as photo-imageable epoxy or polyimide, deposited on the bottom skin, or may be a separately formed piece. The bottom skin and top skin may be made of a stainless steel material. The monocoque head suspension may be a component of an assembly to store data to a magnetic medium and read data from the medium.Type: ApplicationFiled: October 24, 2001Publication date: August 15, 2002Inventors: Peter Crane, Zine-Eddine Boutaghou, Wayne Bonin, Markus Mangold
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Patent number: 6417995Abstract: Wireless flexures are laser welded to load beams by first reducing the amount of load beam metal with a recess or the combination of a through hole and a recess at the weld location, to thereby reduce the amount of energy need for the weld and distortion to the parts caused by the heat generated during the welding process.Type: GrantFiled: September 8, 2000Date of Patent: July 9, 2002Assignee: Magnecomp CorporationInventors: Wenyu Wu, Eduardo Reyes
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Publication number: 20020080527Abstract: A multilayer suspension includes a resilient bending section formed by partially removing at least part of layers of a five-layer structure which includes a first metal thin-plate layer, a first resin layer laminated on the first metal thin-plate layer, a second metal thin-plate layer laminated on the first resin layer, a second resin layer laminated on the second metal thin-plate layer, and a conductive layer laminated on the second resin layer, a resilient gimbal section for mounting a head slider, formed by partially removing at least part of layers of the five-layer structure, and a rigid section for coupling the bending section and the gimbal section, formed by partially removing at least part of layers of the five-layer structure. An HGA includes thus formed multilayer suspension and a head slider mounted on the multilayer suspension and provided with at least one head element.Type: ApplicationFiled: November 27, 2001Publication date: June 27, 2002Applicant: SAE MAGNETICS (H.K) LTD.,Inventor: Masashi Shiraishi
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Patent number: 6411469Abstract: A transducer suspension system has a transducer head, layered member, and a load beam. The layered member is comprised of a support layer, an electrically insulating layer, an electrically lead base layer, and an electrically conducting layer. The electrical leads are formed from the combination of the base layer and electrically conducting layer. The resulting electrical leads are both flexible and highly conductive.Type: GrantFiled: November 5, 1997Date of Patent: June 25, 2002Assignee: International Business Machines CorporationInventors: Edward Hin Pong Lee, Randall George Simmons
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Patent number: 6381099Abstract: In a disk drive suspension the conventional load beam spring section is replaced by the spring metal layer of the flexible conductor that forms the flexure providing more accurate spring function without the need of critical etching steps in the load beam spring section.Type: GrantFiled: April 21, 2000Date of Patent: April 30, 2002Assignee: Magnecomp CorporationInventor: Shijin Mei
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Patent number: 6359755Abstract: Briefly, in a preferred embodiment, the present invention comprises a suspension having a structured surface hardening. This surface hardening may be comprised of thin film stripes of material such as nitrides, carbides, and adamantine carbon. The hardened layer has a thickness in the range of 10-100 nm.Type: GrantFiled: July 15, 1999Date of Patent: March 19, 2002Assignee: International Business Machines CorporationInventors: Andreas Dietzel, Friedrich Fleischmann
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Patent number: 6356414Abstract: The present invention is a liquid crystal polymer suspension assembly. This assembly comprises a stainless steel layer and an electrically conductive layer with a dielectric liquid crystal polymer layer disposed therebetween and bonded thereto. Due to controlled coefficient of thermal expansion, modulus, and very low moisture absorption of the liquid crystal polymer, the suspension assembly of the present invention will have improved dimensional and hygrothermal properties over conventional assemblies, enabling higher density, higher performance assemblies to be produced.Type: GrantFiled: October 5, 1999Date of Patent: March 12, 2002Assignee: World Properties, Inc.Inventors: Richard T. Traskos, Bruce G. Kosa, Michael E. St. Lawrence
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Patent number: 6351348Abstract: A suspension system for supporting a magnetic read/write slider comprising a load beam, a slider support member and a flexure comprised of a first flexure arm and a second flexure arm. A plurality of electrical conductors extend along the edge of the load beam on the side of the load beam farthest away from the disk hub. The electrical conductors are positioned adjacent to, but outside of, the second flexure arm, so as not to contribute to the stiffness of the second flexure arm. The electrical conductors are comprised of a laminated material which includes a conductor layer, such as a high strength copper alloy, a dielectric layer and a support layer. In another embodiment, the flexure includes a first flexible finger recion and a second flexible finger region.Type: GrantFiled: July 22, 1996Date of Patent: February 26, 2002Assignee: International Business Machines CorporationInventors: A. David Erpelding, Darrell D. Palmer, Oscar J. Ruiz, Surya Pattanaik
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Patent number: 6282062Abstract: A magnetic head apparatus includes a slider with at least one magnetic head element, a suspension having one end section, for supporting the slider at the one end section, a head IC chip mounted on the suspension, and a shock absorption layer for covering side surfaces and/or corner sections of head IC chip.Type: GrantFiled: February 22, 1999Date of Patent: August 28, 2001Assignee: TDK CorporationInventor: Masashi Shiraishi
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Patent number: 6271995Abstract: A disk drive assembly in which the suspension and read/write transducer are integrated into a combination assembly and fabricated using thin film deposition techniques thereby producing an assembly which is very low in mass permitting contact recording. In one embodiment, transducers are deposited in a row and column configuration onto a release and support layer covering a wafer substrate having a thickness equal to a desired suspension length. The wafer is separated into a plurality of row sections, with each row section providing one thin film transducer from each column. A second release layer is formed on a separated side on the row section and thin layers of suitable materials are deposited to form a suspension layer including conductive lines extending to the thin film transducers. The first and second release layers are dissolved and the row section is further cut to form the individual combination assemblies.Type: GrantFiled: June 14, 1994Date of Patent: August 7, 2001Assignee: International Business Machines CorporationInventors: Robert Edward Fontana, Jr., Linda Hope Lane, Mason Lamar Williams, III, Celia Elizabeth Yeack-Scranton
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Patent number: 6268981Abstract: A disk drive suspension has increased protection against signal loss and mechanical damage and increased isolation from ambient electrical disturbances where the metal layer of the flexible conductive laminate is remote to the load beam rather than next to the load beam to mechanically and electrically protect the conductive traces of the laminate on two sides against signal loss and mechanical damage and have increased isolation from ambient electrical disturbances.Type: GrantFiled: August 30, 1999Date of Patent: July 31, 2001Assignee: Magnecomp Corp.Inventors: Warren Coon, Amanullah Khan
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Magnetic head assembly with contact-type head chip mounting and electrically connecting arrangements
Patent number: 6229673Abstract: A magnetic disk drive has a magnetic disk and a magnetic head assembly mounted on an arm. The assembly is utilized in the recording and reproducing of data on and from a recording/reproducing surface of a magnetic disk. The magnetic head assembly includes a support body for connecting the magnetic head assembly to the arm and a head chip attached to the support body. The head chip is configured and arranged for making substantially continuous sliding contact with the recording/reproducing surface of the magnetic disk during recording/reproducing. The head chip includes a wafer base, a read/write element for recording/reproducing data from the recording/reproducing surface of the magnetic disk. The read/write element is formed from a plurality of thin film layers superposed upon the wafer base and the head is elongated in a direction generally perpendicular to a plane generally defined by the recording/reproducing surface.Type: GrantFiled: October 29, 1999Date of Patent: May 8, 2001Assignee: Fujitsu LimitedInventors: Masayoshi Shinohara, Takayuki Yamamoto, Yukio Nakamura, Minoru Takahashi, Yoshiharu Kasamatsu, Masao Hiyane -
Patent number: 6215622Abstract: A suspension system for disk drives is formed out of a multi-layer metal laminate. An etch-retardant layer is received between two outer metal layers at a pre-determined depth from the outer surfaces of the metal layers. Utilizing conventional photo-chemical etching process techniques, the etch retardant layer stops or retards the chemical etching at this pre-determined depth. In this manner, the inherent variably in etch rate is controlled, permitting the formation of finer geometries in the head suspension than would be otherwise possible.Type: GrantFiled: January 2, 1996Date of Patent: April 10, 2001Assignee: International Business Machines CorporationInventors: Oscar Jaime Ruiz, Mathew Kayhan Shafe
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Patent number: 6215623Abstract: A rotary actuated arm assembly for positioning a tranducer over a data track of a rotating magnetic disk includes an extended load beam having an etched cavity along its top surface and shaped to function as a dynamic absorbing member for absorbing undesirable vibrations and resonances occurring in high speed mechanisms such as disk drives.Type: GrantFiled: June 14, 1999Date of Patent: April 10, 2001Assignee: Headway Technologies, Inc.Inventor: Li-Yan Zhu
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Patent number: 6212043Abstract: The damping material is mounted over the flat part to the curved part of a supporting arm of a head supporting spring of a disk unit composed of a magnetic head, the head suspension which supports the former and a fixing block that fixes the suspension, and the rate of change in static spring constant of the head supporting spring mounted with the damping material is set within 20% in comparison with the static spring constant of the un-mounted head supporting spring. As the constraining body, a metal foil or a resin film is used.Type: GrantFiled: December 3, 1997Date of Patent: April 3, 2001Assignee: Nitto Denko CorporationInventors: Masao Nakamura, Hiroyuki Iida, Motoshige Tatsumi, Hidetsugu Toyota