Abstract: A method of manufacturing a head gimbal assembly includes a head connecting step which a thermally assisted magnetic head is connected to a suspension. The head connecting step includes a solder ball arrangement step which only one solder ball is arranged so that a laser diode of the thermally assisted magnetic head is connected to a flexure of the suspension, in an assembly structure which a slider of the thermally assisted magnetic head is adhered to the suspension. The solder ball arrangement step is performed using a connecting ball, as the solder ball, having a size larger than a wiring gap between an electrode surface of the laser diode and the flexure, and being in unmelted-solid condition.

Abstract: According to one embodiment, a disk device includes a recording medium, a first magnetic head, a first wiring member, a flexible printed circuit board, and a wire. The first wiring member is electrically connected to the first magnetic head. The flexible printed circuit board includes a surface, a first fixed part fixed to a first component, and a second fixed part fixed to a second component, and is electrically connected to the first magnetic head through the first wiring member. The wire on the flexible printed circuit board extends along the surface such that the wire extends between the first fixed part and the second fixed part in a direction intersecting at an angle of larger than 45 degrees and not larger than 90 degrees with an extending direction of a virtual shortest line that connects the first fixed part to the second fixed part along the surface.

Abstract: A head gimbal assembly for a data storage device is provided. The head gimbal assembly includes a suspension, and a slider mounting point on the suspension. The slider mounting point includes an adhesive pocket bounded by a dielectric standoff. The dielectric standoff includes a projection disposed along a length of the dielectric standoff.

Abstract: A head gimbal assembly for a hard disk drive includes a slider, a load beam, a gimbal, and a flexure. The gimbal is disposed between the load beam and the slider. The gimbal is configured to provide motive support to the slider as the slider moves in proximity to a media surface. The flexure is disposed between the gimbal and the slider. The flexure includes an electrical trace ribbon configured to provide electrical signal pathways to and from active components of the head gimbal assembly.

Abstract: A method manufactures a head suspension by laser-welding the flexure to the load beam at a first welding spot so that a tongue is pressed against a convex portion under predetermined load. The method includes step of forming, before joining the flexure and load beam together, at least one positioning reference hole in each of the flexure and load beam within a circular range that is defined around the first welding spot with a radius equal to a distance between the first welding spot and the projection, laying the flexure and load beam one on another, inserting reference pin into the reference holes, and laser-welding the flexure and load beam to each other at the first welding spot.

Abstract: A method of manufacturing a base plate, after deburring and heat-treating a half-finished base plate, cuts off a scrap section at the ends of the scrap section from a half-finished actuator attaching area so that cutting surfaces left in a finished actuator attaching area are positioned onto the inner perimeter of the finished actuator attaching area and are oriented to at least partly face an actuator attaching position inside the finished actuator attaching area.

Abstract: A method for manufacturing a disk drive head suspension having a plated load point dimple. An aperture is etched into the spring metal member. A photoresist mask having an opening with load point-defining side walls and a load point diameter is formed over a portion of a spring metal member including the aperture. Metal is plated onto the spring metal member and into the aperture in the opening to form a load point having the load point diameter on the spring metal member.

Abstract: A method of manufacturing a suspension for a disk drive includes providing and assembling an actuator coupling plate, a bend region, a load beam, and a head receiving gimbal. The load beam has a first end and a second end and defines a longitudinal axis that bisects the first end and the second end. The load beam is coupled to the gimbal proximate the first end and includes a base region proximate the second end, the base region having a first lateral section to one side of the longitudinal axis and a second lateral section to another side of the longitudinal axis. The first and the second lateral sections define a gap therebetween, and the base region has a bridge extending across the gap. A constraint layer overlays the gap and the bridge.

Abstract: An arm assembly for a disc drive. The arm assembly has a load arm for supporting a slider and has a lift tab with a ramp-engaging region for parking the load arm when not in use. This ramp-engaging region has an outer surface defined by a first radius and a second radius different than the first radius.

Abstract: A data storage system includes an actuator assembly including a load beam having a base plate end and a slider end. A bias feature is formed in the load beam near the base plate end of the load beam. The bias feature is configured to induce lateral motion on the load beam when the slider end is displaced along a z-axis. An anti-bias feature is positioned between the bias feature and the slider end of the load beam. The anti-bias feature is configured to induce lateral motion on the load beam during resonance of the load beam to oppose the lateral motion induced by the bias feature.

Abstract: A suspension clamp is disclosed for clamping a disk drive suspension to an actuator arm. The suspension clamp comprises a housing including a spring operable to bias a latching member, wherein the latching member is rotatable about a pivot. After compressing the spring and rotating the latching member in a first direction, the latching member is operable to clamp the suspension to the actuator arm by decompressing the spring.

Abstract: A head gimbal assembly (HGA) for a disk drive is disclosed. The HGA includes a load beam, a flexure, and a slider attached to the load beam by the flexure. The load beam comprises one or more apertures configured to pass a laser beam at each of at least three non collinear points to measure at least one slider parameter. The method for measuring at least one slider parameter includes positioning the slider over a rotating medium and projecting a laser beam through the one or more apertures in the load beam.

Abstract: Assuming that a length in the suspension longitudinal direction between a distal edge of a supporting part and a dimple is represented by “L”, plural load beam part welding points at which spot welding are made for fixing a load beam part fixed region of a flexure base plate to a plate-like main body portion of a load beam part include paired right and left main welding points that are arranged symmetrically to each other with respect to a suspension longitudinal center line and that are disposed within a center region away from the distal edge of the supporting part by more than or equal to 0.4*L and less than or equal to 0.6*L.

Abstract: A disk drive includes a suspension assembly that includes a load beam and a laminated flexure. The laminated flexure includes a structural layer, a dielectric layer, and an electrically conductive layer. The electrically conductive layer includes a plurality of flexure bond pads. The structural layer includes a tongue and a flexure bond pad shelf. The flexure bond pad shelf underlies each of the plurality of flexure bond pads. The flexure bond pad shelf is separate from the tongue in the structural layer so that the structural layer nowhere connects the flexure bond pad shelf to the tongue. A fine actuator may be disposed on and bonded to the tongue to produce relative motion between the head and the tongue. With the flexure bond pads bonded to the plurality of head bond pads, the fine actuator may also produce relative motion between the flexure bond pad shelf and the tongue.

Abstract: A suspension is configured to support a magnetic head slider having a recording head element for recording data signals to a magnetic recording medium and a microwave generating element that applies a high-frequency magnetic field to the magnetic recording medium when recording is conducted by the recording head element. The suspension includes a flexure that supports the magnetic head slider and a microwave signal transmission line. The microwave signal transmission line is connected to the microwave generating element and configured to transmit microwave signals for generating the high-frequency magnetic field. A portion that supports the microwave signal transmission line of the flexure includes a lamination structure, a ground layer with the thickness of 0.1 ?m or greater and less than 2 ?m and having higher conductivity than that of the flexure main plate, and an insulating layer that supports the microwave signal transmission line.

Abstract: A suspension is configured to support a magnetic head slider having a recording head element for recording to a magnetic recording medium and a microwave generating element that applies a high-frequency magnetic field to the magnetic recording medium when recording is conducted by the recording head element. The suspension has a flexure that supports the magnetic head slider, a microwave signal transmission line and a recording signal transmission line. The microwave signal transmission line is connected to the microwave generating element and configured to transmit microwave signals for generating the high-frequency magnetic field. The microwave signal transmission line and the recording signal transmission line are supported between the main body part and the support part, a portion of which has a first lamination structure where a first ground layer is conductive and a first insulating layer supports the microwave signal transmission.

Abstract: A recording head for use in magnetic storage devices is disclosed. The recording head includes a transducer that is bi-directionally movable with respect to a surface of the magnetic storage medium, thereby enabling improved positioning of the transducer during recording head read and write operations. Various structures are disclosed to bi-directionally actuate the recording head transducer. In one embodiment, an interleaver assembly having a plurality of flexure assemblies employs a motor including magnetic portions for selective, bi-directional actuation. In another embodiment, electrostatic charges are employed in the flexure assemblies for selective actuation. In yet another embodiment, piezoelectric elements are included to provide for selective actuation.

Abstract: A head suspension has a piezoelectric element that deforms in response to an applied voltage, a base plate provided with an opening to which the piezoelectric element is attached, and a load beam fixed to the base plate so that a front end of the load beam moves in a sway direction according to deformation of the piezoelectric element. The head suspension includes an adhesive applied to a gap between the piezoelectric element and the opening, to attach the piezoelectric element to the opening. The adhesive has a thixotropic characteristic and is sol when applied to the gap.

Abstract: The present invention provides a magnetic head suspension, wherein a supporting portion such as an arm or base plate includes a pair of supporting pieces extending from its opposite sides in the widthwise direction to a tip-end side of the suspension, and a concave portion which is defined by the pair of supporting pieces and is opened toward the tip-end side of the suspension, there is provided an elastically-deformable elastic plate which is connected to the pair of supporting pieces at a first end and a second end in the widthwise direction of the magnetic head suspension, the member forming the load beam portion is connected to the elastic plate, and the elastic plate forms the load bending portion.

Abstract: Removable actuator assemblies for testing head gimbal assemblies of a storage device are provided. One such removable test assembly for a head gimbal assembly (HGA) includes an actuator base including at least one guide pin, a shoe assembly including a body including a first end portion opposite to a second end portion, a first attachment means for releaseably coupling the shoe assembly with the actuator base, the first attachment means positioned along the first end portion and including at least one hole in the body configured to receive the at least one guide pin, and a locking cam configured to rotate such that a portion of the cam is positioned over a portion of the at least one hole, and a second attachment means for releaseably coupling the shoe assembly with the HGA, the second attachment means positioned along the second end portion.

Abstract: Multi-layer ground plane structures and methods of manufacture for integrated lead suspension flexures. A flexure in accordance with one embodiment of the invention includes an insulating layer, a plurality of traces on the insulating layer and a stainless steel base layer on the side of the insulating layer opposite the traces. The stainless steel base layer includes one or more void portions with voids in the base layer opposite the insulating layer from the traces and one or more backed portions with the base layer backing the traces. A plurality of patterned and transversely-spaced first conductive ground planes are located opposite the insulating layer from the traces at the void portions and backed portions of the stainless steel base layer. A continuous gold second conductive ground plane is located opposite the insulating layer and the first ground planes from the side of the insulating layer adjacent to the traces at the void portions and backed portions of the stainless steel base layer.

Abstract: Various methods and apparatus relating to disk drive actuators and methods of manufacturing them are disclosed and claimed. In certain embodiments, a disk drive actuator assembly comprises a pivot bearing defining a pivot bearing rotational axis; an actuator arm including a bore, the pivot bearing disposed at least partially within the bore; a first tapered shim, interposed in the bore between the pivot bearing and the actuator arm, the first tapered shim having a thickness at a first end greater than a thickness at a second end; and a second tapered shim, interposed in the bore between the pivot bearing and the actuator arm, the second tapered shim having a thickness at a third end greater than a thickness at a fourth end; wherein the second tapered shim frictionally engages the first tapered shim to hold the pivot bearing substantially in place relative to the actuator arm.

Abstract: Head gimbal assemblies for data storage systems are provided. Some embodiments include a dielectric layer having a first and a second side. A first conductive layer is on the first dielectric layer. The first conductive layer includes a pad and a trace. A second conductive layer is on the second dielectric side. A via extends from the first dielectric layer side to the second dielectric layer side. The via electrically connects the first conductive layer to the second conductive layer.

Abstract: An actuator and associated method is provided, the actuator having an arm defining an aperture, an electrical circuit supported by the arm and terminating at a contact, a flexure assembly defining a boss and supporting a second electrical circuit terminating at a second contact, wherein the contacts are resultingly positioned in operable mating engagement with each other placing the electrical circuit in electrical communication with the second electrical circuit when the boss is operably disposed within the aperture and there affixed to the arm.

Abstract: A suspension for supporting a magnetic head is provided with a load beam formed of a thin-plate spring. A recess for accommodating a damper is formed in the load beam. The damper is affixed to a bottom surface of the recess.

Abstract: A method of manufacturing a load beam directly improves the finishing accuracy of the surface of the load beam having a tab and/or a dimple, and the method includes a modifying process of preparing a flat plate work serving as the load beam and irradiating a part of a surface of the work where the tab and/or the dimple is formed with a laser beam, to form a modified layer in the irradiated part and a forming process of carrying out plastic working on the part where the modifies layer is present, to form the tab and/or the dimple in the part where the modified layer is present.

Abstract: This application discloses a hard disk drive, a head stack assembly, and a printed circuit board configured to include impedance patches on the flex ground plane, the flex power plane, the printed circuit ground plane and/or the printed circuit power plane over or under a connector site in the disk base that conveys access read and write differential signals for the sliders' access of rotating disk surfaces. These impedance patches minimize impedance discontinuities in the read and/or write differential signals through the connector site, which may improve the ability of the hard disk drive to transmit these signals at higher frequencies.

Abstract: The present invention discloses an external hard disk box. An upper cover and a lower cover of the box are positioned and fixed by soft silicon rings or silicon covers, without requiring any screw. In addition, a data transmission line associated with the external hard disk box can be accommodated; therefore, a user needs not to carry another data transmission line when going out. A top of the soft silicon ring is provided with grooves and a bottom of the soft silicon ring is provided with pillars which can act as foot pads to connect with the grooves of another external hard disk. Therefore, the present invention is provided with functions of stacking and shock-proofing.

Abstract: According to one embodiment, a head suspension assembly includes an arm includes upper and lower surfaces, a suspension extending from the arm, a head supported by the suspension, and restriction plates bonded on the upper and lower surfaces of the arm. The restriction plates includes extending portions projecting from the arm to a downstream side of an airflow, respectively, and the extending portions are bent in a direction in which the extending portions approach each other.

Abstract: A disk drive suspension with a bend-down tab which supports an outrigger lead. The bend-down tab extends laterally to the suspension and away from the slider, and can include tabs which are narrower than the electrical lead. The depth of the tab can be at least the depth of the outrigger lead, or deeper. The tab can be supported by and integrally formed with an elongate gimbal spring arm.

Abstract: An elastic plate that is supported at both ends by a pair of supporting pieces of a supporting part functions as the load bending part. A portion of a load beam base plate that is positioned on a distal end side from a load bending center line of the elastic plate includes a parallel region that is fixed to the elastic plate, an intermediate region that extends to a distal end side through a proximal-side bending line along a suspension widthwise direction, and a distal region that extends to a distal end side through a distal-side bending line and is formed with a dimple with which a head-mounting region of a flexure part is brought into contact. The distal-side bending line is positioned in the vicinity of an intermediate point between the load bending center line and the dimple in a suspension lengthwise direction.

Abstract: A suspension has a load beam and a flexure having a tongue portion to which a slider is attached. The load beam has a pin insertion hole formed between a proximal portion of the load beam and the slider and an opening formed between a distal portion of the load beam and the slider. A first locating pin is inserted into the pin insertion hole, and a second locating pin into the opening. An extending portion is formed on a distal portion of the flexure. The flexure has a first locating hole in which the first locating pin is inserted and a second locating hole in which the second locating pin is inserted. The second locating hole is formed in the extending portion.

Abstract: An apparatus for attaching one or more HGAs to an actuator assembly including one or more actuator arms comprises a set of pivoting supports corresponding to the one or more HGAs and mechanisms that pivot each of the pivoting supports between open positions and closed positions. For each of the set of pivoting supports, in the open position, a gap adjacent to the pivoting support is sufficiently large to receive both a mounting platform of one of the actuator arms and a baseplate of one of the HGAs positioned in alignment with the mounting platform of the one of the actuator arms, and, for each of the set of pivoting supports, in the closed position, the gap is sufficiently small to constrain the baseplate of the one of the HGAs against the mounting platform of the one of the actuator arms.

Abstract: Approaches for protecting a component when a hard-disk drive (HDD) experiences a mechanical shock. An HDD includes a suspension comprising a load beam, a gimbal, and a flexure tongue. A component, such as a microactuator, is mounted on the suspension. The flexure tongue extends to at least the edge of the microactuator that is furthest from the gimbal. The flexure tongue prevents the microactuator from contacting the load beam when the HDD receives a mechanical shock. Alternately, the flexure tongue may comprise a tip portion that extends beyond the edge of the microactuator that is furthest from the gimbal, and the tip portion of the flexure tongue may deform to act as shock absorber when the HDD receives a mechanical shock. Alternately or additionally, a padding material may be used to prevent the microactuator or the flexure tongue from contacting the load beam when the HDD receives a mechanical shock.

Abstract: A magnetic head assembly in which a slider can be removed with deformation of a suspension suppressed and the posture angle of a magnetic head can be maintained stably and a magnetic disk drive mounted with the magnetic head assembly. A head gimbal assembly (HGA) according to an embodiment includes a suspension, a magnetic head slider provided with a magnetic head element section, and a gimbal retaining the slider and connected to the suspension. The gimbal includes a spacer formed around a conductive adhesive application area. A nonconductive adhesive application area having a planar dimension not larger than that of the conductive adhesive application area is formed outside the spacer. The gimbal and the slider are brought into conduction through a conductive adhesive applied to the conductive adhesive application area and are adhered to each other with a nonconductive adhesive applied to the nonconductive adhesive application area.

Abstract: A method for manufacturing an integrated lead suspension component. One or more first conductive ground planes are formed on a stainless steel base layer. One or more second conductive ground planes, including portions on the surface of the first conductive ground planes, are formed at void portions and backed portions of the stainless steel base layer. The material of the second conductive ground planes is non-reactive to a first etchant. An insulating layer is formed on the second ground planes on the side opposite the stainless steel base layer and on the stainless steel base layer. Traces are formed on the insulating layer. Voids are formed in void portions of the stainless steel base layer using the first etchant and the second conductive ground planes at the void portions as etch stops.

Abstract: In the brushless motor, a hub has a cylindrical separating wall in between a yoke and two magnetic recording disks. The yoke is affixed to the inner surface of the separating wall of the hub using both a press-fit and adhesion. A first convex portion and a second convex portion are formed on the inner surface of the separating wall, and the yoke is pressed against these convex portions in the case where the yoke is press-fit. The first convex portion and the second convex portion are formed in a ring shape around the rotational axis of the motor. The diameter of the first convex portion is less than the diameter of the second convex portion.

Abstract: A method for welding first and second head suspension components having opposite sides to one another. The first component has a weld pocket in one of its sides. The second component is positioned on the side of the first component opposite the side with the weld pocket. A weld site on the second component is aligned with the weld pocket on the first component. A weld at the weld site on the second component extends through the thickness of the second component and into the first component to a depth less than or about equal to a distance equal to the thickness of the first component less the depth of the weld pocket.

Abstract: A head suspension has a base plate 11a, a load beam 13a, and a piezoelectric element 40 that is arranged between the base plate and the load beam and deforms in response to applied power to precisely move a front end of the load beam relative to the base plate. The head suspension includes an opening 20 formed in the base plate and configured to receive the piezoelectric element and a support member 19 joined with the base plate, partly protruding into the opening, and configured to support an electrode 71 of the piezoelectric element. The support member 19 integrally has a base end support 19a1 to support a base end of the electrode, a front end support 19a2 to support a front end of the electrode, and a pair of support links 19a3 to connect the base end support and front end support to each other outside the piezoelectric element. This configuration reduces the number of parts to support the piezoelectric element.

Abstract: A method for assembling a head stack assembly with a disk drive base utilizing a tooling mandrel is described. The head stack assembly includes a pivot bearing cartridge with a shaft and a sleeve. The shaft includes a shaft first end with an engagement feature. The shaft defines an axis of rotation and a shaft outer circumferential surface. The sleeve defines a sleeve inner circumferential surface disposed towards the shaft outer circumferential surface. The tooling mandrel includes a retainer element defining a longitudinal axis and including a distal end. The distal end engages the engagement feature. The tooling mandrel includes tooling fingers angularly fixed to the retainer element with respect to the longitudinal axis. The tooling fingers each include a tip portion. Each tip portion engages the pivot bearing cartridge through cooperative radial movement with respect to the axis of rotation with the distal end engaged with the engagement feature.

Abstract: A hinge plate is bonded to a base plate and a load beam in a head suspension assembly. The load beam includes a wide section and a narrow section extending forward from the front end of the wide section. The head suspension assembly allows the load beam to have a narrower width based on the narrow section. The load beam is thus allowed to enjoy a reduced weight. The mass is reduced at a position distanced from the centerline of the load beam. This results in a reduction in the inertial force around the centerline in the load beam. The inventors have demonstrated that the resonance frequency of the first torsion mode is allowed to fall in a higher frequency range. The resonance of the head suspension assembly can be reduced.

Abstract: A head suspension for a hard disk drive includes a base to be attached to a carriage of the head disk drive and turned around a spindle. A load beam includes a rigid part and a resilient part separated from the rigid part, to apply load onto a head that is arranged at a front end of the load beam to write and read data to and from a disk arranged in the hard disk drive. A base end of the rigid part is connected to the resilient part that is supported with the base. A flexure has read/write wiring patterns connected to the head, the flexure supporting the head and attached to the load beam. A joint is provided on the rigid part, to be connected to the resilient part. A protrusion formed on each side edge. Reinforcing part each expands and connects between each of the protrusions and the rigid part.

Abstract: A storage device includes a head that reads and writes data from and to a recording medium and a head support mechanism that supports the head. The head support mechanism includes a first arm member that holds the head, a second arm member that supports the first arm member, a wiring member that has a first end and a second end and includes an extension portion extending toward the second arm member, and a fixing element. The second arm member and the first arm member are joined together at a joint portion. The wiring member is connected with the head at the first end. The extension portion is provided at the second end. The fixing element fixes the extension portion at a position near the joint portion.

Abstract: The present invention provides an interface for improving resonance control. The interface includes a first member having a first coupling portion, a mounting surface having a second coupling portion for coupling to the first coupling portion of the first member, and a raised engagement member located on at least one of the first member or the mounting surface. The raised engagement surface provides contact between the first member and the mounting surface.

Abstract: A suspension load beam used for attachment to a slider assembly and an actuation arm in a disc drive for data storage has a rigid middle beam section comprising a rigid bottom layer, a rigid top layer and a composite core layer sandwiched between the bottom layer and the top layer. A method for fabricating a vibration resistant mechanical member used a disc drive subject to high frequency motion operations is also disclosed. The method involves making an integral laminate structure and fabricating the mechanical member from the integral laminate structure. The integral laminate structure has a rigid bottom layer, a composite core layer on top of the rigid bottom layer, and a rigid top layer on top of the core layer so that the composite core layer is sandwiched between the rigid bottom layer and the rigid top layer.

Abstract: A method for forming rails on the beam region of a disk drive head suspension. Rails are formed on a first portion of the beam region while supporting the beam region at a first location. Rails are formed on a second portion of the beam region while supporting the beam region at a second location that is different than the first location.

Abstract: A head gimbal assembly, including a slider, a suspension having a slider holding plate, and an accessory plate mounted on the suspension having a dimple to partially hold the slider holder plate.

Abstract: A method for de-tabbing a dielectric tab extending between and bonded to first and second stainless steel portions of a disk drive head suspension component. Exemplary first and second stainless steel portions are a flexure base region and a flexure tongue. The method includes applying laser energy to the dielectric tab. The laser energy is characterized by one or more parameters, e.g., a pulse width and/or an energy density, causing de-bonding of the dielectric tab from the first and second stainless steel portions.

Abstract: A method of manufacturing a load beam directly improves the finishing accuracy of the surface of the load beam having a tab and/or a dimple, and the method includes a modifying process of preparing a flat plate work serving as the load beam and irradiating a part of a surface of the work where the tab and/or the dimple is formed with a laser beam, to form a modified layer in the irradiated part and a forming process of carrying out plastic working on the part where the modifies layer is present, to form the tab and/or the dimple in the part where the modified layer is present.

Abstract: In a disc drive suspension having a load beam and a flexure lapped on the load beam, the load beam and the flexure are fixed to each other by a laser weld. The load beam has an insular region including the laser weld of the load beam and a partially etched portion formed around the insular region. The partially etched portion is thinner than the insular region. The etched portion is formed around the whole circumference of the insular region.