Abstract: Conventional perpendicular writers that utilize an extended return pole are subject to large flux leakage. This problem has been reduced in the prior art by adding a downstream shield. This still leaves significant upstream leakage. This has now been eliminated by adding an upstream shield and then connecting the up and downstream shields by using side shields. The latter need not extend all the way from the downstream to the upstream shield in which case their thickness is increased relative to the full side shields.

Abstract: The invention provides a magnetic head for perpendicular recording capable of recording with high linear recording density and high track density, and a magnetic disk drive incorporating the same. In order to achieve this, one or more sides of the main pole of the magnetic head for perpendicular recording except for the trailing side are formed in a taper with an appropriate angle against the tip surface of the main pole, and the yoke whose widest principal plane is in parallel to the tip surface is provided on the bottom of the main pole. Thereby, the invention achieves the magnetic head for perpendicular recording that generates a sufficiently high magnetic field, and assumes a sharp gradient of magnetic field on the trailing side. By incorporating this magnetic head, a magnetic disk drive capable of handling high linear recording density can be produced.

Abstract: The invention includes a magnetic recording head that has at least one structure or substructure that is made of a semiconductor material that protects the head from damage or destruction arising from stray current flow or unwanted electrostatic discharge during manufacture, assembly or use. The semiconductor material acts as a dissipative pathway to drain unwanted charges from the structure. The invention also includes a magnetic recording head that includes a substrate and a reader portion in the substrate, the substrate comprising a semiconductor material.

Abstract: A perpendicular recording write head has ferromagnetic first and second pole pieces which are connected at a back gap and an insulation stack with a write coil layer embedded therein is located between the first and second pole pieces and between a head surface of the write head and the back gap. The second pole piece has a pole tip which is located at the head surface and a recessed ferromagnetic write shield layer. A nonmagnetic isolation layer is located between the second pole piece and the write shield layer and at least one ferromagnetic stud is magnetically connected between the first pole piece layer and the write shield layer and is located between the head surface and the insulation stack.

Abstract: A simple method of manufacturing a magnetic head having a head face and including a planar magnetic coil (7) which extends parallel to the head face. According to the method, the magnetic coil is formed at a first side of a first substrate (1). Thereafter, the first substrate provided with the magnetic coil is adhered with its first side to a side of a second substrate, whereafter material of the first substrate is removed from a second side of the first substrate (9), the second side being turned away from the first side, in order to form the head face, in such a manner that the magnetic coil is situated near to the head face.

Abstract: A trailing pole-tip for an electromagnetic transducer is formed as a layer oriented substantially perpendicular to other layers of the transducer, allowing the pole-tip to be made much thinner than conventional pole-tips. The novel pole-tip is formed on an edge or sidewall of a base layer instead of being formed on top of an existing layer. Potential errors in pole-tip thickness are much less than standard error tolerances for conventional pole-tip thickness. Having a greatly reduced pole-tip width significantly reduces the track width so that many more tracks can fit on a media surface, providing a large increase in areal density.

Abstract: As to a magnetic tunnel junction magneto-resistive head, which comprises an antiferromagnetic layer, a pinned ferromagnetic layer adjacent to said antiferromagnetic layer and magnetically pinned by a magnetization of said antiferromagnetic layer, a free ferromagnetic layer which is magnetically free from the magnetization of said antiferromagnetic layer, insulating layers sandwiched by these ferromagnetic layers, a stacked layers of ferromagnetic layers to control the magnetic domain of said free ferromagnetic layer and a pair of electrodes to apply a current to these layers and films, said stacked layers of ferromagnetic layers are formed between said free ferromagnetic layer and one of said electrodes. According to this composition, it is possible to present a magnetic tunnel junction magneto-resistive sensor with preferable domain controlling force against the free ferromagnetic layer.

Abstract: A merged read/write magnetic recording head comprises a low magnetic moment first magnetic shield layer over a substrate. A read gap layer with a magnetoresistive head is formed over the first shield layer. A shared pole comprises a low magnetic moment second magnetic shield layer plated on a sputtered seed PLM layer over the read gap layer, a non-magnetic layer plated over the PLM layer and a HMM lower pole layer plated over the second magnetic shield layer. A write gap layer is formed over the first high magnetic moment pole layer of the shared pole. An upper pole comprises a high magnetic moment pole layer over the write gap layer.

Abstract: An inductive write element is disclosed for use in a magnetic data recording system. The write element provides increased data rate and data density capabilities through improved magnetic flux flow through the element. The write element includes a magnetic yoke constructed of first and second magnetic poles. The first pole includes a pedestal constructed of a high magnetic moment (high Bsat) material, which is preferably FeRhN nanocrystalline films with lamination layers of CoZrCr. The second pole includes a thin inner layer of high Bsat material (also preferably FeRhN nanocrystalline films with lamination layers of CoZrCr), the remainder being constructed of a magnetic material capable of being electroplated, such as a Ni—Fe alloy. An electrically conductive coil passes through the yoke between the first and second poles to induce a magnetic flux in the yoke when an electrical current is caused to flow through the coil.

Abstract: Hard biasing of a magnetoresistive sensor or a spin valve sensor in a magnetic read head is initialized by repeatedly applying a magnetic field to the hard biasing at any level of fabrication of the magnetic read head or any combination of levels of fabrication of the read head such as at the wafer level, row bar level, single slider level, head gimbal assembly (HGA) level and/or head stack assembly (HSA) level.

Abstract: The present invention is a side-by-side inductive head structure having a considerably reduced separation between the read and write elements of the head structure. The present invention also provides a thin film inductive head design to minimize rework during a fabrication process.

Abstract: A thin film magnetic head capable of improving a high frequency response characteristic and the efficiency of the head, and reducing the manufacturing time, and a method of manufacturing the thin film magnetic head. After laminating a precursory layer for forming a coil pattern, a precursory layer for forming a separate layer, and a precursory layer for forming a coil pattern, these layers are continuously patterned with the use of a mask by etching to selectively form the coil pattern, the separate layer and the coil pattern in a batch process. The number of the manufacturing steps (the number of photolithography processes) is reduced compared with the case where the coil pattern, the separate layer, and the coil pattern are formed by plating in separate processes, so that a thin film coil comprising the coil patterns can be formed in a shorter time.

Abstract: One joint member having a melting point different from that of the other joint member is joined to each bonding pad of a slider and further joined to each bonding pad of a suspension through the other joint member. The slider is exfoliated from the suspension in the state that the one joint member is attached to the slider by heating and melting the other joint member.

Abstract: A write element for a magnetoresistive (“MR”) head or a giant magnetoresistive (GMR) head includes a yoke and a coil. The coil made of a microstrip transmission line. The coil is a single turn and is U-shaped. The yoke of the write element includes laminated bottom pole, and top pole which are made of thin layers of ferromagnetic material antiferromagnetically exchange coupled to each other through a very thin nonmagnetic metallic layer. The yoke is made of metallic superlattices exhibiting strong antiferromagnetic exchange coupling between ferromagnetic layers through thin nonmagnetic metallic layers. The coil and the yoke are intertwined to provide two or more flux interactions between them. The yoke has a symmetrical structure with three interconnect vias, thereby reducing the effective magnetic length of the yoke. The antiferromagnetically exchange-coupled yoke has a stable single domain structure that exhibits very high switching time and does not suffer from hysteresis losses.

Abstract: A thin film magnetic head includes a slider, at least one inductive type electromagnetic conversion element and a thermal diffusion film. The inductive type electromagnetic conversion element includes a first magnetic film, a second magnetic film, a gap film, a coil film and an insulating film which are supported by the slider. The coil film is embedded in the insulating film. The thermal diffusion film is made of a metallic film, and disposed in the heat transmission path from the coil film toward the slider.

Abstract: A recording head for use with magnetic recording media has an improved structure, made by a simplified manufacturing process. The electrically insulating materials within the recording head are inorganic. The insulating materials are vacuum deposited, with no need to use a hard bake process that would be required for use of organic insulators. In one embodiment, the write gap is first masked, and then the coil is deposited on the write gap. A slightly larger area is then exposed within the mask, permitting insulation to be deposited over the coil. In a second embodiment, the coil and associated insulation are deposited and then milled to have a tapered configuration. This recording head also places the writing pole on a very flat surface, thereby allowing plated or deposited films to be easily manufactured to correspond to narrow track widths.

Abstract: A magnetic head for perpendicular recording on double layer media with suppressed side writing and controlled write width is disclosed. The present invention reduces the problem of side writing and controls the write width of the writing element by providing a writing element with a trailing edge sized dimensionally larger than the leading edge, side shields, and specifically spaced writing gaps placed at various distances between the write element and the side shields, return poles, and the main pole.

Abstract: The side edge of the main magnetic pole layer is prevented from protruding in the track width direction even when a skew angle is generated by forming the main magnetic pole layer of the opposing face opposing the recording medium as an inverted trapezoid, thereby enabling the occurrence of side fringing to be prevented.

Abstract: A thin film magnetic head wherein a partial insulating layer is formed on a bottom pole layer with a gap layer provided therebetween, the gap depth Gd being regulated by the distance from a surface facing a recording medium to the partial insulating layer. A magnetic flux partially leaks from a tip region of an upper core layer to the bottom pole layer through the partial insulating layer to effectively suppress magnetic saturation of the tip region, thereby improving the NLTS characteristic and PW50 characteristic, and suppressing the occurrence of side fringing.

Abstract: Method of manufacturing a thin film magnetic head which can exhibit a high-performance head characteristic without complicating the manufacturing procedure. A coil connection is integrated into one body and constituted part of the thin film coil. A connection middle pattern is provided on the coil connection at the time of forming a pole tip so that the position of the upper surface of the connection middle pattern becomes higher than that of the top pole tip. After the whole portion is covered by an insulating film, the connection middle pattern also can be exposed by polishing the surface of the insulating film until the top pole tip is exposed. Therefore, unlike the case where no connection middle pattern is provided, it is not necessary to form an opening by partially removing part of the insulating film. As a result, the number of manufacturing steps can be reduced.

Abstract: The present invention presents a method for fabricating coil elements for magnetic write heads. A coil pattern is formed on a substrate using photolithographic techniques. The substrate is etched using reactive ion etching, creating a coil-shaped trench in the substrate. Thin film seed layers are deposited using ion beam deposition. The substrate is electroplated with metal filling the trenches with metal. The substrate is chemical mechanical polished to remove excess metal and planarize the air bearing surface of the write head.

Abstract: A method of forming a head comprises forming a write transducer on a wafer, cutting the wafer to produce a slider bar with a cut surface, and planarizing the cut surface of the slider bar. Forming the write transducer can include forming a first pole layer and forming a first pole pedestal layer over the first pole layer, where the first pole pedestal layer includes a tapered portion defined by a first end having a nose width less than a desired final nose width, and a second end having a zero throat width greater than the desired final nose width. Planarizing the cut surface of the slider bar exposes the first pole pedestal layer until a width thereof approximately equals the desired final nose width.

Abstract: A magnetic head structure having enhanced protrusion and having a first pole structure, a second pole structure forming a yoke with the fist pole, a coil structure disposed in the yoke, and a layer of partially cured polymer operatively coupled to the yoke. Also disclosed is a magnetic head having a first pole structure, a second pole structure forming a yoke with the fist pole, a coil structure disposed in the yoke, and a layer of at least partially insulative material operatively coupled to the read and/or write head for providing enhanced protrusion, the at least partially insulative material having a coefficient of thermal expansion higher than a coefficient of thermal expansion of fully cured hard bake novalac. Further embodiments include disk drive systems having the head structures described herein.

Abstract: A thin film magnetic head includes a magnetic lower core layer, a magnetic upper core layer, a coil layer, for inducing a recording magnetic field in the lower core layer and the upper core layer, formed so as to go around the base of the upper core layer, and a planarizing layer formed in the periphery of the lower core layer, excluding the section exposed to the air bearing surface, so that the surface of the planarizing layer is level with the surface of the lower core layer, the coil layer being formed from on the lower core layer to on the planarizing layer. A method of producing a thin film magnetic head is also disclosed.

Abstract: An improved read-write head for use with magnetic disks is described. This improvement has been achieved by providing the read head with shields that are limited to performing only shielding and do not share other magnetic functions with parts of the write head. This allows the write pole to be located very close to the read head since the top shield is no longer required to provide a flux return path, this function now being provided by a separate return flux pole. The separation between the read and write heads is now limited only by the need to achieve an optimum vertical field profile. Two key advantages of this structure are a substantial reduction in the jagging distance of the system and a reduced interference field from the write flux.

Abstract: An electrode film and a protective electrode film are formed on an insulating film and a first magnetic film in turn. Then, a first photoresist layer, an intermediate layer and a second photoresist layer are formed on the protective electrode film in turn. The intermediate layer is formed by a sputtering method so that the surface temperature of the intermediate layer is set to 140° C. or below. Then, the first photoresist layer is exposed and developed, to fabricate a photoresist pattern. Then, the intermediate layer is partially etched and removed via the photoresist pattern as a mask by a reactive ion etching method using a chlorine-based gas.

Abstract: An area in which an insulating film is formed over a substrate of a recording/reproducing separated type head is limited to the vicinity of a GMR film. This enables heat of Joule heating by a coil to be guided to the substrate without being obstructed by the insulating film. Electrodes, an upper shield film, a lower shield and a lower pole that are formed in-between are metallic thin films of high thermal conductivity, and accordingly have little influence. Similarly, gap films and a separation film that are positioned in-between, though they are electrically insulating films made of A12O3, have no great influence because of their thinness. According to the invention, a rise of the head's own temperature is restrained by efficiently radiating heat generated by the head itself to the substrate. As a result, it is thereby made possible to provide a highly reliable recording/reproducing separated type head whose deformation quantity is smaller and which can avoid coming into contact with a recording medium.

Abstract: Provided is a thin film single pole head for perpendicular magnetic recording, which has a structure offering a high formatted volume, easy servo, difficulty of influencing a recording pattern on a medium, and capability of shortening processing time. This thin film single pole head for perpendicular magnetic recording is formed on a reproducing head composed of a pair of shield layers formed on a substrate, and a reproducing element formed therebetween. A structure is provided, where an auxiliary pole is not disposed between the reproducing element of the reproducing head and the main pole of a recording head when seen from a surface facing to recording media.

Abstract: A thin-film magnetic head comprises: a first magnetic layer and a second magnetic layer each of which includes a magnetic pole portion, the first and second magnetic layers being magnetically coupled to each other at a distance from the medium facing surface ABS; a gap layer provided between the first and second magnetic layers; and a thin-film coil at least a part of which is disposed between the first and second magnetic layers. The second magnetic layer has a pole portion layer and a yoke portion layer. The pole portion layer has a saturated magnetic flux density equal to or greater than that of the yoke portion layer. The yoke portion layer includes: a first layer and a second layer, of which the first layer is in contact with the first magnetic layer and a surface of the pole portion layer that is closer to the gap layer; and the second layer is in contact with the first layer, the rear end surface of the pole portion layer and both side surfaces of the pole portion layer in the width direction.

Abstract: A magnetic head including a flux closure layer that functions with a magnetic shield layer to reduce the flow of magnetic flux from the edge of the magnetic shield to an MR sensor element of the magnetic head. The flux closure layer is disposed adjacent to the magnetic shield to prevent magnetic flux leakage from the edges of the magnetic shield from flowing to the MR sensor element and create unwanted signal noise.

Abstract: In the thin-film magnetic head of the present invention, the distance to a heat-generating layer is shorter from the end part on the side facing, a recording medium in a magnetoresistive device than from the end part on the side facing the recording medium in an electromagnetic transducer. Therefore, even when the thin-film magnetic head tilts so that its electromagnetic transducer side approaches the recording medium when floating up from the recording medium, the amount of thermal expansion caused by the heat from the heat-generating layer is greater in the magnetoresistive device than in the electromagnetic transducer. This reduces the gap between the magnetoresistive device and the recording medium, whereby a high reproducing output can be obtained.

Abstract: A method of manufacturing an active element for use with a magnetic head includes depositing a magnetic material to form a magnetic member, and nitriding the magnetic member after the depositing step. Preferably, the depositing step comprises depositing nickel-iron alloy, and the nitriding step comprises plasma nitriding the magnetic member. Advantageously, plasma nitriding may be performed at a temperature below 300 degrees Celsius to avoid adverse effects to components of the active element, such as organic planars. Active elements manufactured according to the method of the invention are also disclosed.

Abstract: A magnetic tape recording system employing a single bump read-while-write head, methods of minimizing crossfeed signals between the read and write channels of magnetic tape recording systems, and electronic circuitry to implement such methods.

Abstract: A process for forming the P2 pole tip/yoke interface of a magnetic head that includes a second CMP polishing step that is performed on the surface of the write head wafer subsequent to the plating of the P2 pole tip thereon, and subsequent to a first CMP step. This second CMP step utilizes a relatively soft polishing pad and an acidic polishing slurry which preferentially attacks the P2 pole tip material. This results in the recession of the upper surface of the P2 pole tip relative to the dielectric layer surrounding it, and significant rounding of the upper edges of the dielectric trench in which the P2 pole tip is formed. Thereafter, when the yoke is plated onto the P2 pole tip the rounded upper edges of the dielectric trench result in a concave curved interface between the yoke and the P2 pole tip.

Abstract: A read/write head and method of making the same are used in a data storage system, such as a disk drive, for perpendicular magnetic recording of data. The head employs a two-layer pole design with a main pole made of sputtered high moment magnetic material, and an adjunct pole made of electroplated soft magnetic film. The main pole is used to write data onto the medium, and is formed over the write coil. The adjunct pole is substantially recessed from the air bearing surface and is formed over the main pole. The present head design significantly enhances the magnetic write field, and substantially reduces side-writing that result in accidental erasure of data in adjacent tracks on the magnetic recording medium.

Abstract: A method for producing a slider for an optical head includes a slider member adapted for floating and running over a recording medium during recording and/or reproduction of information signals for the recording medium. An optical lens is bonded to the slider member and a magnetic field generator provided on a surface of the slider member carrying the optical lens facing the recording medium. A first step is forming a groove presenting a bottom surface inclined in the depth-wise direction by ejecting a polishing agent dispersed in a compressed gas on a substrate. A second step is charging an electrically conductive material, which proves a terminal electrically connected to the magnetic field generator in the inside of the groove formed in the substrate. A third step is cutting the substrate in the vicinity of an end of the groove to form a plurality of individual slider members.

Abstract: The invention allows a thin-film magnetic head that meets specifications required by the customer to be provided in a short period of time and manufacturing costs to be reduced. A slider includes a first surface and a second surface each facing opposite directions. Two magnetic head element portions are formed in the slider near an end face orthogonal to the direction of air flow. One of the element portions is placed to face the first surface. The other element portion is placed to face the second surface. The element portions are placed in symmetrical positions with respect to a place parallel to the first and second surfaces. On the end face four pad-shaped electrodes are provided for electrically connecting the two element portions to an external device. The electrodes are selectively connected to any of the element portions through four conductors.

Abstract: A compact write element includes a conductive shield layer, an insulating write gap layer, a pole pedestal, a coil, and a conductive pole layer, and, in some embodiments also includes a backgap. The pole pedestal and the coil, and, in some embodiments the backgap, constitute a self-aligned array of components that may be formed in a single masking operation to allow for very tight tolerances between the components for a shorter yoke length. The pole layer is substantially flat and parallel to the conductive shield layer, providing for a shorter stack height. Also, a compact MR read/write head includes such a write element and a magnetic data storage and retrieval system includes the compact MR read/write head having such a write element.

Abstract: A thin-film magnetic head comprises a read head and a write head. The read head and the write head are placed such that a top shield layer of the read head and a bottom pole layer of the write head are opposed to each other. A magnetism intercepting layer is provided between the top shield layer and the bottom pole layer. The magnetism intercepting layer is made of a nonmagnetic metal material that is capable of being formed through plating, such as platinum. The top shield layer, the magnetism intercepting layer and the bottom pole layer are consecutively formed through plating.

Abstract: An integrated thin film head comprises, in order to prevent short-circuit among the lead layer, upper lead layer and shield layers, a lower shield layer formed on a substrate, a lower readgap layer formed on the lower shield layer, an MR sensor layer formed on the lower readgap layer, a lead layer jointed with the MR sensor layer, an upper lead layer formed in contact with a part of the lead layer, an upper readgap layer formed to cover the MR sensor layer, lead layer and upper lead layer and an upper shield layer formed on the upper readgap layer. The part of the lead layer in contact with the upper lead layer is formed thinner than the part not contact with the upper lead layer.

Abstract: A magnetic disk apparatus includes a magnetic reproducing head portion, and a magnetic recording head including a lower magnetic core and an upper magnetic core having a end portion and a rear portion. The rear portion is formed using a negative resist or an electron beam resist to form a frame for plating above the end portion of the upper magnetic core head.

Abstract: A thin film head for use in a tape drive includes a read portion, a write portion, and a giant magnetoresistive (GMR) element disposed in the read portion. The read and write portions have a tape bearing surface. A sensing surface of the GMR element is recessed from the tape bearing surface as a result of a lapping process and coated with a material.

Abstract: A magnetic element has a shape in which the outside portions of a lower shield layer and an upper shield layer, which protrude from both side ends of a trailing-side ABS to both side ends of a slider, retreat from a magnetic functional portion G so as not to be exposed at a protecting layer. Therefore, it is possible to decrease a flying amount between the magnetic functional portion and a disk, and impart design freedom to the slider, thereby permitting the manufacture of a magnetic head having excellent corrosion resistance and adaptable to a higher recording density.

Abstract: A method for reducing feature size in a thin film magnetic write head includes plating a seed layer over a selected base layer, spinning a photoresist layer onto the seed layer, defining a trench in the photoresist layer, depositing an insulative spacer layer to cover the trench side walls using a low temperature chemical vapor deposition process, anisotropically etching to remove spacer layer material from the bottom of the trench and thereby expose the plating seed layer while leaving intact vertical portions of the spacer layer that cover the trench side walls and narrow its width, forming a structure of reduced feature size by electroplating metallic material into the narrowed trench, stripping away the photoresist layer and the spacer layer vertical portions, and milling or sputter etching the plating seed layer to leave a structure of reduced feature size.

Abstract: A magnetic head has a narrow upper magnetic pole and is capable of restricting side erasure and record bleeding. The magnetic head is capable of writing data on a recording medium, and includes an upper magnetic pole including a pole section which faces the recording medium and has a prescribed width, and a lower magnetic pole including grooves respectively formed on the both sides of the pole section. A level of edges of the grooves are lower than that of an upper face of the lower magnetic pole.

Abstract: A disk drive write head (10) having a bottom pole (60), a first insulation layer (64) formed on the bottom pole (60), a coil (38) formed on the first insulation layer (64), a second insulation layer (66) formed on the coil (38), a write gap layer (76) formed on the second insulation layer (66), and a top pole (12) formed on the write gap layer (76), where the top pole (12) is substantially flat. A second embodiment (100) is described which is produced by a damascene process.

Abstract: The present invention provides a magnetic write element for use in a magnetic data recording system such as a disk drive. The invention provides a method of manufacturing a well defined coil, which avoids the problem of shallow wall angle problems exhibited by prior art methods due to coil mask shrinkage during high temperature bake. A series of trenches are provided in the coil mask, the trenches being shallower than the coil pattern, and not extending completely through the coil pattern. During the high temperature baking process shrinkage of the coil mask will be absorbed by the trenches and not transferred to the coil pattern, preventing deformation of the coil wall portion of the mask.

Abstract: First, second and third pole tip components of a write head are formed with the second pole tip located between the first and third components and a write gap layer located between the first and second pole tip components. The second pole tip is formed with a width that defines a track width of the write head. The third pole tip component is formed with top and bottom surfaces wherein the bottom surface interfaces a top surface of the second pole tip component and has a width equal to the track width and wherein the top surface of the third pole tip has a width greater than the track width.

Abstract: An enchance recording head design provides conduction and mechanical restraint control in order to minimize the pole tip protrusion and the head temperature resulting from the thermal heating of the magnetic recording head during operation. In one embodiment, the recording head includes a hybrid diffuser formed within an insulation layer, at a predetermined distance from the head write section. The hybrid diffuser is comprised of a thermal conduction layer with high thermal conductivity, such as gold or copper, and a mechanical restraint layer having near zero CTE, such as a 60-80% face-centered-cubic NiFe (Invar) material. The hybrid diffuser is recessed from the ABS to prevent the delamination of the hybrid diffuser due to the otherwise displacement incompatibility between the inner insulating layer and the hybrid diffuser at the ABS.

Abstract: A specified amount of N2O or N2 is employed in a process gas of a DC magnetron for sputter depositing single or laminated films of NiFeCo—O—N or NiFeCo—N with a high uniaxial anisotropy HK after annealing these films along their hard axes. The films can be used for shield layers and/or pole piece layers in a magnetic head.