With Header, Cover, Or Endseal Patents (Class 361/537)
  • Patent number: 8995111
    Abstract: A capacitor includes: an anode part that is drawn from an anode body of a capacitor element to an element end-face, to be formed over the element end-face; a cathode part that is drawn from a cathode body of the capacitor element to the element end-face, to be formed over the element end-face; an anode terminal member that is disposed in a sealing member; a cathode terminal member that is disposed in the sealing member; an anode current collector plate that is connected to the anode part, and is also connected to the anode terminal member; and a cathode current collector plate that is connected to the cathode part, and is also connected to the cathode terminal member.
    Type: Grant
    Filed: February 15, 2013
    Date of Patent: March 31, 2015
    Assignee: Nippon Chemi-Con Corporation
    Inventors: Masayuki Mori, Tatsuo Kubouchi, Takashi Nawano, Akihiro Furusawa, Junichirou Mukaeda, Yasushi Kodama, Shigeru Iizawa
  • Patent number: 8503161
    Abstract: This invention provides a micro-supercapacitor with high energy density and high power density. In some variations, carbon nanostructures, such as carbon nanotubes, coated with a metal oxide, such as ruthenium oxide, are grown in a supercapacitor cavity that contains no separator. A lid is bonded to the cavity using a bonding process to form a hermetic seal. These micro-supercapacitors may be fabricated from silicon-on-insulator wafers according to the disclosed methods. An exemplary micro-supercapacitor is cubic with a length of about 50-100 ?m. The absence of a separator translates to higher energy storage volume and less wasted space within the supercapacitor cell. The energy density of the micro-supercapacitor may exceed 150 J/cm3 and the peak output power density may be in the range of about 2-20 W/cm3, in various embodiments.
    Type: Grant
    Filed: March 23, 2011
    Date of Patent: August 6, 2013
    Assignee: HRL Laboratories, LLC
    Inventors: David T. Chang, Pamela R. Patterson, Ping Liu
  • Patent number: 8477478
    Abstract: A capacitor has a capacitor element, an electrolyte, a cylindrical case made of metal and having a bottom, a metal terminal plate, and a sealing rubber. The terminal plate has a body portion and a flange portion projected from an outer peripheral surface of the body portion toward the case. The sealing rubber is abutted onto the flange portion of the terminal plate, and is interposed between the outer peripheral surface of the body portion of the terminal plate and a side surface of the case for sealing the case. The case has a drawn and grooved portion formed by being drawn and thus grooved from an outside of the side surface at a place so that the sealing rubber is compressed between the outer peripheral surface of the body portion of the terminal plate and the case. Then, a ring-like groove is provided on the outer peripheral surface of the body portion of the terminal plate at a portion, which is padded with the sealing rubber, the sealing rubber is projected into the groove.
    Type: Grant
    Filed: May 14, 2009
    Date of Patent: July 2, 2013
    Assignee: Panasonic Corporation
    Inventors: Toshiaki Shimizu, Ichiro Aoki, Takumi Yamaguchi, Kouji Ueoka, Yuta Amiuchi
  • Patent number: 8379371
    Abstract: A method for forming a hermetically sealed capacitor including: forming an anode; forming a dielectric on the anode; forming a conductive layer on the dielectric thereby forming a capacitive element; inserting the capacitive element into a casing; electrically connecting the anode to an exterior anode connection; electrically connecting the cathode to an exterior cathode connection; filling the casing with an atmosphere comprising a composition, based on 1 kg of atmosphere, of at least 175 g to no more than 245 g of oxygen, at least 7 g to no more than 11 g of water, at least 734 grams to no more than 818 grams of nitrogen and no more than 10 grams of a minor component; and hermetically sealing the casing with the atmosphere with the capacitive element contained in the casing.
    Type: Grant
    Filed: May 20, 2011
    Date of Patent: February 19, 2013
    Assignee: Kemet Electronics Corporation
    Inventors: Qingping Chen, Yuri Freeman, Steven C. Hussey
  • Patent number: 8379372
    Abstract: A capacitor assembly that is stable under extreme conditions is provided. More particularly, the assembly includes a capacitor element that is positioned within an interior cavity of a housing. The housing includes a base to which the capacitor element is connected. The housing also includes a lid that contains an outer wall from which extends a sidewall. An end of the sidewall is defined by a lip extending at an angle relative to the longitudinal direction and having a peripheral edge located beyond a periphery of the sidewall. The lip is hermetically sealed to the base. In some cases, the peripheral edge of the lip is also coplanar with an edge of the base. The use of such a lip can enable a more stable connection between the components and improve the seal and mechanical stability of the capacitor assembly, thereby allowing it to better function under extreme conditions.
    Type: Grant
    Filed: April 7, 2011
    Date of Patent: February 19, 2013
    Assignee: AVX Corporation
    Inventors: Stanislav Zednicek, Martin Biler, Jan Petrzilek, Ivana Zednickova
  • Patent number: 8259435
    Abstract: A wet electrolytic capacitor that contains a hermetically sealed lid assembly is disclosed. More specifically, the lid assembly contains a lid (e.g., titanium) that defines an internal orifice. A conductive tube may extend through the orifice that is of a size and shape sufficient to accommodate an anode lead. An insulative material is also provided within the orifice to form a hermetic seal (e.g., glass-to-metal seal), such as between the conductive tube and the lid. The lid assembly also includes a liquid seal that is formed from a sealant material. The liquid seal coats a substantial portion of the lower surface of the lid and hermetic seal to limit contact with any electrolyte that may leak from the casing. To help achieve such surface coverage, the sealant material is generally flowable so that it can be heated during production of the capacitor and flow into small crevices that would otherwise remains uncoated.
    Type: Grant
    Filed: November 1, 2010
    Date of Patent: September 4, 2012
    Assignee: AVX Corporation
    Inventors: William A. Millman, Ed Jackson, James Steven Bates, John Galvagni
  • Patent number: 8248759
    Abstract: A capacitor has a capacitor element, an open-topped case on which terminals joined to a pair of electrode lead sections of the capacitor element are disposed facing each other, and a cover combined with the open surface of the case. Each terminal has a pair of intermediate conductive sections and a pair of terminal sections. The joint has a joint surface to which one of the electrode lead sections of the capacitor element is joined. The intermediate conductive sections are L-shaped, and are extendedly disposed in directions opposite to each other from both ends of the joint. The terminal sections are disposed further extendedly from the intermediate conductive sections and placed symmetrically about the joint.
    Type: Grant
    Filed: July 12, 2010
    Date of Patent: August 21, 2012
    Assignee: Panasonic Corporation
    Inventors: Masayuki Sato, Yukiyasu Sugihara, Yasuyuki Ito, Nario Niibo
  • Patent number: 8107224
    Abstract: In a thin solid electrolytic capacitor including a solid electrolytic capacitor element disposed on a substrate, the solid electrolytic capacitor element has an upper surface largely extending along the substrate as compared with a height dimension thereof from the substrate. A casing portion is at least partly made of a resin and surrounds the solid electrolytic capacitor element jointly with the substrate. The casing portion includes a non-adhesive member that is in contact with an upper surface of the solid electrolytic capacitor element, but is not adhesive to the solid electrolytic capacitor element.
    Type: Grant
    Filed: May 19, 2008
    Date of Patent: January 31, 2012
    Assignee: NEC TOKIN Corporation
    Inventors: Masanori Takahashi, Takeshi Saito, Takeo Kasuga, Yuji Yoshida, Katsuhiro Yoshida, Koji Sakata
  • Patent number: 8035954
    Abstract: An exterior case for a surface-mount type electrolytic capacitor has a box type resin case and an exterior case cover. The resin case incorporates anode terminals and a cathode terminal at the bottom portion and is open upward. The exterior cover covers the top and an outer surface of a side wall of the resin case. A convex portion is formed on an inner surface of a ceiling of the exterior case cover and, thereby, a concave portion is formed between an inner surface of the side wall of the exterior case cover and the convex portion. The concave portion and an upper end portion of the side wall of the resin case are fitted together with an adhesive therebetween. An upper surface of the capacitor element is pressed by the convex portion of the inner surface of the ceiling of the exterior case cover and, thereby, a positional deviation thereof is prevented.
    Type: Grant
    Filed: November 29, 2007
    Date of Patent: October 11, 2011
    Assignee: NEC Tokin Corporation
    Inventor: Osamu Funaya
  • Patent number: 7736398
    Abstract: A method is described for manufacturing a conductive polymer electrolytic capacitor. The method includes a step of aging a capacitor element including an electrolyte containing a conductive polymer and an ionic liquid by applying an aging voltage y (V) to the capacitor element to satisfy the following formula (1) or the following formula (2). In the following formulae (1) and (2), x represents a forming voltage for a valve metal. An electrolytic capacitor having a high withstand voltage is implemented by this method. 0.5x?y?x(0<x?48)??(1) 24?y?x(48<x)??(2).
    Type: Grant
    Filed: February 25, 2008
    Date of Patent: June 15, 2010
    Assignee: Kaneka Corporation
    Inventors: Kazuyuki Tateishi, Mutsuaki Murakami, Hiroyuki Furutani
  • Patent number: 7722683
    Abstract: One embodiment of the present subject matter includes a capacitor, comprising a first cupped shell having a first opening, and a second cupped shell having a second opening, wherein the first opening and the second opening are adapted to sealably mate to form a closed shell defining a volume therein. In the embodiment, the closed shell is adapted for retaining electrolyte. A plurality of capacitor layers in a substantially flat arrangement are disposed within the volume, along with electrolyte, in the present embodiment. The present closed shell includes one or more ports for electrical connections.
    Type: Grant
    Filed: March 19, 2008
    Date of Patent: May 25, 2010
    Assignee: Cardiac Pacemakers, Inc.
    Inventors: Brian Doffing, James A. Taller, Gregory J. Sherwood, Jason A. Shiroff
  • Patent number: 7688596
    Abstract: A protective housing for a circuit board mounted on an end of a cell is described. The protective housing includes a cut-out in its sidewall and a retaining wall centered in the cut-out. This provides a pair of gaps, one on each side of the retaining wall between the cut-out. These gaps are size so that lead wires extending from the circuit board are captured therein in a tight-fitting relationship. Consequently, the lengths of the leads extending from the protective housing of the cell to a quick disconnect at the distal end of the leads is precisely controlled. If desired, there can be more than one retaining wall providing a plurality of gaps for capturing a plurality of lead wires therein.
    Type: Grant
    Filed: April 19, 2007
    Date of Patent: March 30, 2010
    Assignee: Electrochem Solutions, Inc.
    Inventors: William Gardner, Glen Dupliesea, John Hession, Douglas Woodnorth, Walter Carlson, Kevin Li
  • Patent number: 7684837
    Abstract: A cellular phone and a manufacturing method thereof capable of achieving attractive design as well as high operating efficiency in the assembly process. A cellular phone comprises a first housing, a second housing, a first circuit board, a second circuit board, a flexible cable to electrically connect the first and second circuit boards, and a hinge that rotates about a prescribed rotation axis. When the first and second housings are in their open positions resulting from the rotation of the hinge, one edge of the second housing is located vertically above one edge of the first housing. The hinge includes hinge semi-cylindrical portions that form a hollow part capable of accommodating the flexible cable. The first and second circuit boards are mounted on the first and second housings, respectively. The flexible cable is accommodated in the hollow part. One end of the flexible cable is threaded through an aperture formed at the one edge of the second housing.
    Type: Grant
    Filed: October 28, 2005
    Date of Patent: March 23, 2010
    Assignee: NEC Corporation
    Inventor: Takao Ito
  • Publication number: 20090323254
    Abstract: A capacitor is improved in reliability by suppressing the formation of burrs or protrusions at a joint portion between an aluminum wire round rod and an external terminal in a lead wire used for a capacitor. A metal cap having a higher melting point than aluminum is fitted to an end portion of the aluminum wire round rod and the metal cap is heated, thereby joining the aluminum wire round rod to the metal cap. Thereafter, the external terminal and the metal cap are welded to each other. The metal cap has a curved surface in which an outer periphery is decreased from an opening toward an end portion opposite to the opining. The opening is provided with a stepped portion, so that the sealing degree is increased when the lead wire is inserted into a hole of the sealing member.
    Type: Application
    Filed: August 30, 2007
    Publication date: December 31, 2009
    Inventors: Junji Yamane, Hiroshi Kurimoto, Kohei Harazono, Doyuu Hachisu, Takanao Saito, Hiroyuki Saikawa
  • Publication number: 20090303662
    Abstract: A pressure regulating valve is provided on a terminal plate of a capacitor. This pressure regulating valve includes a gas permeable sheet, a valve body made of silicone rubber, a packing, and a cap. The gas permeable sheet that prevents permeation of electrolyte is provided so as to close a hole created in a terminal plate. The packing is interposed between the valve body and the gas permeable sheet, and is made of an elastic material with moisture permeation resistance higher than that of silicone rubber. The cap is fixed onto the terminal plate and covers the valve body and the packing such that the valve body and the packing are retained in a compressed state with respect to the terminal plate. The valve body and the packing are provided away from the gas permeable sheet.
    Type: Application
    Filed: February 4, 2008
    Publication date: December 10, 2009
    Inventors: Motohiro Sakata, Toshiyuki Kitagawa, Kouji Moriyama, Kouji Ueoka, Toshiaki Shimizu
  • Patent number: 7576969
    Abstract: A coin-shaped storage cell (1) has a pair of polarizable electrodes (17, 18), an insulating separator (21) interposed between the polarizable electrodes, an electrolytic solution (22) impregnated in the polarizable electrodes (17, 18) and the separator (21), a metal case (11) for housing the polarizable electrodes (17, 18), an insulating ring packing (15) arranged in the metal case, and a top lid (13) which is caulked integrally with the metal case (11) via the ring packing (15). The inner bottom surface of the metal case (11) is provided with recessed and projected portions.
    Type: Grant
    Filed: December 2, 2004
    Date of Patent: August 18, 2009
    Assignee: Panasonic Corporation
    Inventors: Masayuki Sato, Masashige Ashizaki, Koichi Morikawa, Isamu Nishiyama, Nario Niibo, Masayuki Taniguchi
  • Publication number: 20090103248
    Abstract: An electrolytic capacitor has at least one capacitor element and an insulating housing. Each capacitor element has a body and at least two leads. The leads connect to the body. The insulating housing has a base. The base has a top with at least one opening, a bottom, at least two holes and at least one chamber. The opening is sealed after the at least one capacitor element is mounted in the base. The holes are defined through the bottom and allow the leads to extend out and to be fastened with sealant. The chamber is formed in the base, communicates with the opening and the holes and receives the capacitor element. Because the electrolytic capacitor is simple, the electrolytic capacitor is assembled easily and quickly to lower cost. Further, the insulating housing is able to hold multiple capacitor elements, so the solid electrolytic capacitor has an increased capacitance.
    Type: Application
    Filed: October 23, 2007
    Publication date: April 23, 2009
    Inventor: Chieh-Fu Lin
  • Publication number: 20080292958
    Abstract: An insulative feedthrough receives an electrical lead therethrough and includes a ferrule having first and second open ends and an interior surface. At least one polymeric guide member is positioned substantially within the first end of the ferrule and has an aperture therethrough for receiving the lead. An insulating material is deposited in the ferrule through the second end for sealingly engaging the lead and the interior surface of the ferrule.
    Type: Application
    Filed: February 27, 2008
    Publication date: November 27, 2008
    Inventors: CHRISTIAN S. NIELSEN, Timothy T. Bomstad
  • Publication number: 20080117567
    Abstract: A chip-type aluminum electrolytic capacitor is provided that allows a lead wire exposed from an insulated terminal plate to have an increased temperature sooner than the other parts to provide highly-reliable soldering in a relatively-easy reflow atmosphere environment and that has a superior vibration resistance. The capacitor includes an insulated terminal plate (3) that includes, at the outer surface thereof, an insertion hole (2a) to which a pair of lead wires (2) introduced from a sealing member of a capacitor body are inserted and a first concave groove (2a) for storing lead wires (2) inserted to the hole while lead wires (2) being bent in an orthogonal direction. Insulated terminal plate (3) is attached to the capacitor so as to be abutted with the above sealing member. Metal electrode (4) is buried in an inner face of first concave groove (2a) provided in insulated terminal plate (3) and the periphery thereof.
    Type: Application
    Filed: November 14, 2005
    Publication date: May 22, 2008
    Inventors: Ryuji Nakamura, Hiroshi Kurimoto, Yasushi Kurasaki
  • Patent number: 7365962
    Abstract: A capacitor includes a hollow capacitor element formed by rolling a pair of flat sheet-like electrodes and, with separators interposed therebetween, a bottom-closed metallic casing receiving the capacitor element and a drive electrolyte therein, and an opening-sealing plate sealing an opening portion of the metallic casing, the opening-sealing plate having an external connection terminal. A rubber-like elastic member is provided on a surface of the opening-sealing plate at a peripheral edge portion thereof, and an electrically-insulating layer is formed on the metallic casing to cover at least a region extending from the open end of the metallic casing to a recess provided for fixing the opening-sealing plate, and the rubber-like elastic member is pressed by the open end portion of the metallic casing.
    Type: Grant
    Filed: March 18, 2004
    Date of Patent: April 29, 2008
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Teruhisa Miura, Yoshio Miyazaki
  • Patent number: 7348097
    Abstract: An insulative feedthrough receives an electrical lead therethrough and includes a ferrule having fist and second open ends and an interior surface. At least one polymeric guide member is positioned substantially within the first end of the ferrule and has an aperture therethrough for receiving the lead. An insulating material is deposited in the ferrule through the second end for sealingly engaging the lead and the interior surface of the ferrule.
    Type: Grant
    Filed: June 17, 2003
    Date of Patent: March 25, 2008
    Assignee: Medtronic, Inc.
    Inventors: Christian S. Nielsen, Timothy T. Bomstad
  • Patent number: 7312979
    Abstract: A stacked solid electrolytic capacitor has a substrate, a capacitor element, and a metal cap. The substrate has electrical conductivity. The capacitor element is provided on the substrate. The metal cap is coupled to the substrate, covers the capacitor element and is electrically conducted to the substrate. A cathode of the capacitor element is electrically conducted to the substrate.
    Type: Grant
    Filed: January 22, 2007
    Date of Patent: December 25, 2007
    Assignee: Fujitsu Media Devices Limited
    Inventors: Hidetoshi Ishizuka, Minoru Funahashi, Toshiyuki Mizutani, Akira Ueda, Katsuharu Yamada
  • Patent number: 7283351
    Abstract: A gas discharge lamp power supply having a base, a pair of opposed side walls extending from the base, and opposed first and second end walls extending from the base between the opposed side walls. The first end wall has a sloped wall extending angularly between the side walls, and two input terminals are mounted on the sloped wall. In another embodiment, the power supply has a control with a nonvolatile memory for storing an error code in response to a detected fault condition, thereby permitting the error code to be displayed upon power being removed from and then, subsequently reapplied.
    Type: Grant
    Filed: March 28, 2005
    Date of Patent: October 16, 2007
    Assignee: France/A Scott Fetzer Company
    Inventors: William T. Hopkins, Anthony W. Banks, Alan M. Smith, Louis B. Pickvet, Robert L. Towe, Charles A. Schlemm
  • Patent number: 6898066
    Abstract: The present invention relates to a structure of chip type electrolytic capacitor, which comprises a casing cover and a partition to separate space of casing cover into a dielectric chamber and a buffer chamber, a dielectric which includes lead pins, holes on the partition for the lead pins pass through. The dielectric is installed in the dielectric chamber, and lead pins pass through the holes on partition and extend to the buffer chamber. The buffer chamber is sealed with a bottom cover which also includes holes for lead pins. A stuff of epoxide is filled into the buffer chamber to fix the dielectric and its lead pins. A top cover is to seal the dielectric chamber for filling electrolyte. The casing cover is made with high strength engineering plastic by plastic injection machine. A supersonic welding and the epoxide adhesive solidification package technologies replace rubber packing.
    Type: Grant
    Filed: June 21, 2004
    Date of Patent: May 24, 2005
    Inventor: Chieh-Fu Lin
  • Patent number: 6735071
    Abstract: During molding of a brush holder which is a resin-molded part in an alternator, a capacitor component is molded integrally with a capacitor positive electrode terminal and a capacitor negative electrode terminal joined by crimping to a positive terminal and a negative terminal, respectively. The capacitor component is thereby embedded in a first resin portion.
    Type: Grant
    Filed: July 8, 2002
    Date of Patent: May 11, 2004
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Atsushi Oohashi, Yoshihito Asao, Hideki Morikaku
  • Patent number: 6661645
    Abstract: A solid electrolytic capacitor comprising a capacitor element comprising a valve-acting metal substrate having on the surface thereof a dielectric film and a solid electrolytic layer provided on the dielectric film, the capacitor element provided with lead wires (lead frames), in which the bonding structure between the capacitor element and the lead frames is improved. The solid electrolytic capacitor has high strength at the bonded portion between the capacitor element and the lead frames and has excellent heat resistance and is highly reliable. Also, a method for manufacturing such a solid electrolytic capacitor is disclosed.
    Type: Grant
    Filed: November 27, 2001
    Date of Patent: December 9, 2003
    Assignee: Showa Denko K.K.
    Inventors: Atsushi Sakai, Takashi Ichimura, Hiroshi Nitoh, Naoki Kawamura
  • Patent number: 6487067
    Abstract: A flat pack electrolytic capacitor includes an aluminum end cap having an electrolyte fill hole that is sealed with a seal mechanism to preclude electrolyte leakage under normal operating conditions. The end cap is welded to an open-ended aluminum case in which a capacitor is inserted and the hole is sealed with an O ring and closed end pop rivet after the case is filled with electrolyte. The O ring is initially compressed during positioning of the rivet and further compressed when the closed end rivet is installed.
    Type: Grant
    Filed: August 24, 1999
    Date of Patent: November 26, 2002
    Assignee: Cornell Dubilier Marketing, Inc.
    Inventor: Randy James Holder
  • Patent number: 6385490
    Abstract: Implantable defibrillators are implanted into the chests of patients prone to suffering ventricular fibrillation, a potentially fatal heart condition. Critical components in these devices are aluminum electrolytic capacitors, which store and deliver one or more life-saving bursts of electric charge to a fibrillating heart. These capacitors make up about one third the total size of the defibrillators. Unfortunately, manufacturers of these capacitors have paid little or no attention to reducing the size of these capacitors through improved capacitor packaging. Accordingly, the inventors devised a unique capacitor lid, or header, assembly that allows size reduction. Specifically, one embodiment of the header assembly includes two recesses, each with a depth that allows the head of a rivet (or other fastener) to be substantially flush, or coplanar, with the underside of the header. Another embodiment includes a single recess to receive two rivet heads.
    Type: Grant
    Filed: June 30, 2000
    Date of Patent: May 7, 2002
    Assignee: Cardiac Pacemakers, Inc.
    Inventors: Michael J. O'Phelan, Robert R. Tong, Luke J. Christenson, Steven A. Rubin
  • Patent number: 6370016
    Abstract: Improved covers for electrolytic capacitors, offering both durability and low extractability of halides by high temperature electrolytes, can be produced from molding compositions comprising thermoset polymers having low halide extractability, preferably based on materials such as phenolic resins, and nonporous fillers, the compositions preferably being essentially free of porous fillers.
    Type: Grant
    Filed: November 13, 2000
    Date of Patent: April 9, 2002
    Assignee: BC Components Holdings B.V.
    Inventors: James L. Stevens, Roland F. Dapo
  • Patent number: 6366446
    Abstract: An aluminum electrolytic capacitor assembly for use on a mounting plate includes an aluminum electrolytic capacitor fitted in a metallic housing which in places has insulation composed of shrink sleeving. The aluminum electrolytic capacitor assembly is intended for use on a mounting plate. The shrink sleeving extends into the vicinity of the cup base, and a plastic cap is arranged on the cup base for insulation.
    Type: Grant
    Filed: September 18, 2000
    Date of Patent: April 2, 2002
    Assignee: Epcos AG
    Inventors: Wilhelm Schweikert, Rainer Hebel
  • Patent number: 6334879
    Abstract: A sealed capacitor, which may be hermetic, having a generally flat, planar geometry, is described. The capacitor includes at least one electrode provided by a metallic substrate having a capacitive material contacted thereto. The coated substrate can provide at least one of the casing side walls itself or, be connected to the side wall. A most preferred form of the capacitor has the conductive substrate provided with the capacitive material formed from an ultrasonically generated aerosol.
    Type: Grant
    Filed: March 18, 1999
    Date of Patent: January 1, 2002
    Assignee: Wilson Greatbatch Ltd.
    Inventors: Barry C. Muffoletto, Rodney E. Stringham, Neal N. Nesselbeck, Ashish Shah, Donald H. Stephenson
  • Patent number: 6219224
    Abstract: The invention provides a solid electrolytic capacitor including a bottomed tubular case 4, a capacitor element 1 enclosed in the case 4, and a hermetic seal structure 7 sealing off an opening of the case 4. The opening of the case 4 is closed with a disklike seal plate 71 having a pair of through holes 76, 76. A pair of pipe members 73, 73 are inserted through the respective holes 76, 76 of the seal plate 71. Each of the pipe members 73 includes a ceramic pipe piece 74, and a gold thin film 75 formed at least over the inner periphery of the pipe piece 74. A clearance in each hole 76 of the seal plate 71 is filled with a glass material 72. A pair of lead pins 13, 13 extending from the capacitor element 1 extend through center bores of the pipe members 73, 73, respectively. A clearance in each pipe member 73 is filled with a brazing metal material 33.
    Type: Grant
    Filed: December 21, 1999
    Date of Patent: April 17, 2001
    Assignees: Sanyo Electric Co., Ltd., Saga Sanyo Industries Co., Ltd.
    Inventor: Nobuhiro Honda
  • Patent number: 6201686
    Abstract: An electric double layer capacitor having electrode terminals 70a, 70′a which are attached to a metallic cover plate 65 in an electrically insulated state wherein each of the electrode terminals 70a, 70′a has an engaging plate 76 formed integrally with a shaft portion of the electrode terminal so as to engage with an electrically insulating plate 80 disposed inside the metallic cover plate 65 whereby a rotating motion of the terminal with respect to its axial direction is prevented.
    Type: Grant
    Filed: November 2, 1998
    Date of Patent: March 13, 2001
    Assignee: Asahi Glass Company Ltd.
    Inventors: Kazuya Hiratsuka, Manabu Suhara, Katsuji Ikeda, Takeshi Kawasato
  • Patent number: 6188566
    Abstract: A compact solid electrolytic capacitor includes a capacitor element having a positive electrode and a negative electrode which are respectively connected electrically to a first lead and a second lead and a casing of a resin material surrounding the capacitor element. A low melting-point metal layer serving as a fuse, which will quickly melt under an abnormal condition, is inserted between and electrically connects the capacitor element and the second lead and an arc-extinguishing material capable of absorbing the melted metal of the low melting-point metallic material fills a throughhole through the second lead where the latter contacts the low melting-point metal layer. The low melting-point metal layer may be in the form of a flat ribbon of thickness only about 50-100 &mgr;m.
    Type: Grant
    Filed: August 13, 1999
    Date of Patent: February 13, 2001
    Assignee: Rohm Co., Ltd.
    Inventor: Makoto Aoyama
  • Patent number: 6128180
    Abstract: An electrically conductive polymer layer of a solid electrolytic capacitor that coats a dielectric layer that coats an anode. An anode lead projects outwardly from the anode through the dielectric layer, and the electrically conductive polymer layer is separated by the dielectric layer form the anode lead. The electrically conductive polymer layer has a thicker portion than a remaining portion thereof and the thicker portion extends at least in the vicinity of the anode lead, and the thicker portion is bounded with the remaining portion so that a sloped-boundary loop between the thicker portion and the remaining portion extends to be parallel to a flat plane perpendicular to a direction along which the anode lead projects through the dielectric layer, whereby the thicker portion continuously extends close to the anode lead than the remaining portion.
    Type: Grant
    Filed: December 4, 1998
    Date of Patent: October 3, 2000
    Assignee: NEC Corporation
    Inventors: Kenji Araki, Takashi Fukaumi, Yuji Aoki, Kenichi Takahashi
  • Patent number: 6128179
    Abstract: The invention includes an electrolyte solution, a capacitor element impregnating the electrolyte solution, a case containing the capacitor element, a sealing member sealing the opening of the case, and lead wires coming out from the capacitor element and projecting outside by penetrating through the sealing member. The electrolyte solution contains a salt of carboxylic acid of quaternary matter of a compound containing N, N, N'-substitute amidine group and electrolyte. The electrolyte solution has .gamma.-butyrolactone as solvent, and the electrolyte is dissolved in the solvent. The elastic polymer has a crosslinking elastic polymer material. The sealing member has a molded form formed by crosslinking a mixture containing the crosslinking polymer material, magnesium oxide and crosslinking agent. According to this invention, even in severe conditions of such as an atmosphere of high temperature and high humidity, leakage of electrolyte solution can be prevented.
    Type: Grant
    Filed: March 12, 1999
    Date of Patent: October 3, 2000
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventor: Munehiro Morokuma
  • Patent number: 6081418
    Abstract: Two elements of chip type solid electrolytic capacitors, having substantially the same bottom size and shaped into rectangles and are arranged on a stack corresponding terminals of the two elements are welded using a coupling member. Because of the stacked relation of the capacitors, the capacitance can be enhanced without increasing the mounting space therefor.
    Type: Grant
    Filed: June 23, 1998
    Date of Patent: June 27, 2000
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Kenji Kuranuki, Masaki Shiragami
  • Patent number: 6064563
    Abstract: An electrolytic capacitor (K1-K3) with an open circuit mode mechanism, comprises: a metallic casing (32; 52; 62) for accommodating a capacitor element (31; 51; 61); an upper lid (33; 53; 63) which is mounted on a mouth of the metallic casing; a pair of metallic rivets (35; 54; 65) which are secured to the upper lid; a pair of external connection terminals (39; 55; 70) each of which is connected to one end portion of each of the metallic rivets; and a fixing member (40; 56; 71) which is molded by resin and is formed with a pair of through-holes (41; 57; 72) each for passing the other end portion of each of the metallic rivets therethrough such that the other end of each of the metallic rivets projecting out of the fixing member is connected, by metallic junction, to each of a pair of lead-out lead plates (42; 58; 73) drawn from the capacitor element.
    Type: Grant
    Filed: January 22, 1999
    Date of Patent: May 16, 2000
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Morihiro Yamada, Hiroshi Kurimoto, Masaharu Minami
  • Patent number: 6040974
    Abstract: A capacitor cover for closing an open end of a capacitor, including an elastomeric outer layer, a rigid middle layer and a polypropylene inner layer, each with an aperture so as to allow passage of a terminal through the capacitor cover, is described. The inner layer has a peripheral skirt and an annular skirt which extend outwardly sufficiently to prevent electrolyte from the capacitor from coming into contact with the peripheral surface and the annular surface of the rigid middle layer. The capacitor cover can result in the capacitor achieving a temperature tolerance of at least about 105.degree. C. An electrolytic capacitor, including a capacitor body, an electrolyte and a capacitor cover is also described.
    Type: Grant
    Filed: July 19, 1994
    Date of Patent: March 21, 2000
    Assignee: Universal Products, Inc.
    Inventor: Steven A. Rubin
  • Patent number: 5894402
    Abstract: An electrolytic capacitor with several conductive layer portions, including some anode layers and some cathode layers in alternating arrangement. A set of insulator layers is interleaved with the conductive layers, and the conductive and insulator layers are laminarly stacked with an anode layer being outermost on one surface. The stack is positioned adjacent a metal heat sink, with an outer insulator layer positioned between and closely contacting the stack and the heat sink. The cathode layers may be connected to the heat sink.
    Type: Grant
    Filed: November 25, 1997
    Date of Patent: April 13, 1999
    Assignee: Pacesetter, Inc.
    Inventors: Thomas F. Strange, Paul Lunsmann
  • Patent number: 5812366
    Abstract: A solid electrolytic capacitor according to the present invention includes a chip substrate segment (12), a sintered chip (21) of metal powder mounted on an upper surface of the chip substrate segment (12), a solid electrolyte layer (23) formed on the chip (21) in electrical insulation from the metal powder of the chip (21) via a dielectric film (22), a resin coating (25) covering the chip (21) with a portion of the solid electrolyte layer (23) exposed, a cathode terminal electrode film (27) formed in electrical conduction with the exposed portion of the solid electrolyte layer (23), and an anode terminal electrode film (28) formed on the chip substrate segment (12) in electrical conduction with the metal powder of the chip (21).
    Type: Grant
    Filed: September 3, 1996
    Date of Patent: September 22, 1998
    Inventor: Chojiro Kuriyama
  • Patent number: 5801917
    Abstract: A capacitor and a method for making the capacitor using ultrasonic welding to join the cathode layers together are provided. The capacitor includes a housing defining a chamber with a step provided at an inner portion of the housing. A plurality of capacitor layers each including a cathode foil, a separator and an anode foil, each having alignment holes therein to precisely fit with alignment elements housing, is positioned within the chamber, with the alignment holes mating with the alignment elements. The housing is electrically conductive for connection to the cathode foils. Each cathode foil includes a cathode tab which extends away from the foil. The cathode tabs are pressed together and ultrasonically welded to the housing step abutting the periphery of the interior of the housing.
    Type: Grant
    Filed: June 3, 1996
    Date of Patent: September 1, 1998
    Assignee: Pacesetter, Inc.
    Inventor: William H. Elias
  • Patent number: 5798906
    Abstract: A capacitor has a bottomed outer casing housing a capacitor element therein, a lid closing the bottomed outer casing and having a pair of insertion holes defined therein, and a pair of electrode terminals mounted on the lid and connected to the extension leads. The capacitor element includes a plurality of current collectors with respective extension leads extending therefrom. Each of the electrode terminals has an insert inserted in one of the insertion holes with an insulator interposed between the insert and the lid, a flange contiguous to an end of the insert and held against a surface of the lid through the insulator, a joint projecting from the flange and connected to the extension lead, and a staked member contiguous to an opposite end of the insert and crimped over an opposite surface of the lid with the insulator interposed between the staked member and the lid.
    Type: Grant
    Filed: July 15, 1997
    Date of Patent: August 25, 1998
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Kazuo Ando, Tomokazu Shohoji, Naoya Watanabe, Minoru Noguchi
  • Patent number: 5786980
    Abstract: A packaged electrical component includes a tubular body having first and second ends and an opening at the first end for receiving an electrical component; an electrical component disposed within the tubular body; an end cap mounted on the first end of the tubular body, closing the opening; and a fluid-filled pressure-applying element disposed within the tubular body between the end cap and the electrical component, applying pressure to the electrical component within the tubular body. The fluid-filled pressure-applying element is preferably a variable volume container that contains a gas, a liquid, or a solid produced by curing of a liquid. A fluid is injected into the container after assembly of the package so that a uniform pressure is applied to the component compensating for thickness non-uniformities of the component. Assembly is simplified since the element is pressurized after assembly of the package rather than while the package is being manufactured.
    Type: Grant
    Filed: February 2, 1996
    Date of Patent: July 28, 1998
    Assignee: Evans Capacitor Company, Incorporated
    Inventor: David A. Evans
  • Patent number: 5777840
    Abstract: An all tantalum electrolytic capacitor is rendered non-polar by properly anodizing the tantalum electrodes. That is, the anodization process is controlled such that both electrodes have substantially the same amount of capacitance which preferably is twice the capacitance on the rated capacitance of the capacitor. The anodization voltage is at least greater than the rated voltage of the capacitor.
    Type: Grant
    Filed: October 29, 1996
    Date of Patent: July 7, 1998
    Assignee: Yosemite Investment, Inc.
    Inventor: Thomas A. Oney
  • Patent number: 5673168
    Abstract: A capacitor structure for dissipating heat, for example, generated by high ripple currents. The capacitor includes an outer casing of substantially annular cross section comprising an outer side wall, a bottom and an interior tube integrally formed from a substantially continuous piece of thermally conductive material. A capacitor winding of substantially annular cross section is disposed within the outer casing which is sealed at a top. The capacitor winding may be in close thermal contact with the inner tube, the bottom and the outer side wall to improve heat dissipation.
    Type: Grant
    Filed: December 19, 1995
    Date of Patent: September 30, 1997
    Assignee: United Chemi-Con Manufacturing
    Inventors: Thomas W. Efford, Gary J. Buczkowski, Mitchell D. Weaver
  • Patent number: 5638253
    Abstract: A package-type solid electrolytic capacitor is provided which comprises a capacitor element, an insulating package body having a housing recess with an upward opening for receiving the capacitor element, and an insulating closure member for closing the opening of the housing recess. The capacitor element has an anode layer formed on one end and a cathode layer formed at least on the other end. The housing recess is formed with two internal electrodes in electrical conduction with the anode and cathode layers, respectively, of the capacitor element. The package body is externally formed with two terminal electrodes in electrical conduction with the respective internal electrodes.
    Type: Grant
    Filed: April 27, 1995
    Date of Patent: June 10, 1997
    Assignee: Rohm Co. Ltd.
    Inventor: Miki Hasegawa
  • Patent number: 5561588
    Abstract: An electrical capacitor, particularly an electrolyte capacitor, that is built into a housing, particularly a metallic housing, has a male fastening member at the floor with the assistance of which the capacitor is secured to a fastening plate in vibration-proof fashion. The male fastening member is fixed with a snap mount composed of an insulating material that is pressed in a bore of the fastening plate. A formed portion that presses the snap mount against the fastening plate is arranged at the snap mount. The male fastening member comprises a constriction into which parts of the snap mount engage.
    Type: Grant
    Filed: October 19, 1995
    Date of Patent: October 1, 1996
    Assignee: Siemens Matsushita Comp. GmbH & Co. KG
    Inventors: Hartmut Michel, Rainer Hebel, Hans-Peter Kocher
  • Patent number: 5530618
    Abstract: A capacitor mounting assembly uses a mounting assembly for mounting and aligning a plurality of DC can capacitors on a bulk power system assembly. The mounting assembly includes a metallic base member with a channel cross section having mounting flanges at the longitudinal edges with holes to allow fasteners to pass through and secure the base member to a power system assembly. A top metallic cover plate and a plastic layer cover the top surface of the base member to form a sandwich construction with the plastic layer between the two metallic surfaces. The plastic layer is a polypropylene sheet in the illustrative embodiment. The three layers have holes punched through the sandwich to accept the insertion of the can capacitors.
    Type: Grant
    Filed: September 2, 1994
    Date of Patent: June 25, 1996
    Assignee: AT&T Corp.
    Inventors: Mark A. Carroll, Charles H. Payne
  • Patent number: 5420748
    Abstract: The invention discloses an upstanding surface mounting type electrolytic chip capacitor. The conventional capacitor has an asymmetrical mass distribution, and oscillations occur, with the result that an automatic surface mounting becomes difficult. The present invention provides upward projections along the edges of the cover portion of the holder, thereby minimizing the settling instability, and forming a plurality of soldering gas discharge and lead guide slots. Further, an annular groove is formed on the bottom of the cover portion and along the upper circumference of the capacitor, so that a short-circuit preventing step should be formed, and that the coupling between the capacitor and the holder should be reinforced. Accordingly, the lead drawing direction does not have to be considered, and the mass distribution of the capacitor becomes symmetrical.
    Type: Grant
    Filed: March 25, 1994
    Date of Patent: May 30, 1995
    Assignee: Samsung Electro-Mechanics Co., Ltd.
    Inventor: Yang S. Ryu