Abstract: The invention provides methods and compositions for treating wash water from concrete production with carbon dioxide. The treated wash water can be reused as mix water in fresh batches of concrete.

Abstract: A method of manufacturing a composite material that is used to make blocks, bricks, tiles, or payers. The method comprises of making a liquid conglomerate material, of making a solid conglomerate material, of mixing the liquid conglomerate material and the solid conglomerate material together to make the composite material, and lastly of pressing the composite material into either a block, a brick, a tile, or a paver.

Abstract: The invention provides compositions and methods directed to carbonation of a cement mix during mixing. The carbonation may be controlled by one or more feedback mechanisms to adjust carbon dioxide delivery based on one or more characteristics of the mix or other aspects of the mixing operation.

Abstract: A method for utilizing recycled asphalt is provided. In exemplary embodiments, the method may comprise: mixing input feed with at least one of an asphalt rejuvenator and virgin liquid asphalt in a pre-coater/mixer; allowing the at least one of the asphalt rejuvenator and the virgin liquid to soften residual asphalt in the input feed and encapsulate any fine particles; discharging the mixture into a spiral section; feeding the mixture into a rotary dryer comprising a counterflow zone and a temperature elevation zone; activating the drying process and directing a heated air stream into the rotary dryer through a rotating chamber; allowing a portion of the heated air to escape through the counterflow zone and into the temperature elevation zone; liberating surface moisture from the mixture along with a portion of the heated air via an outlet; processing the exhaust from the system; and discharging a finished mixture.

Abstract: An apparatus and method to measure and control the slump of concrete by monitoring sensor within the interior surface of a concrete mixer and a liquid flow meter. Data is analyzed by a computer processing unit to determine the slump of the concrete, liquid needed the quantity of concrete within the mixer, the amount of concrete poured, and the starting and ending time of the pour.

Abstract: Methods and systems are provided for drying wet biosolids to produce a class A biosolids. Generally described, the method of treating biosolids includes drying a wet biosolids in an indirect dryer to produce a partially dried biosolids and drying the partially dried biosolids in a direct dryer in series with and downstream of the indirect dryer to produce a class A biosolids. The indirect dryer and direct dryer may be operated at an average temperature of greater than about 100° C. and may have a total combined residence time of less than about 60 minutes. Also provided are systems for drying wet biosolids including an indirect biosolids dryer and a direct biosolids dryer in series. The methods and systems are particularly effective at reducing the moisture content of the biosolids from greater than 85% to less than 10% by weight.

Abstract: A present invention provides for a system (100) for injecting cooling fluid into a concrete mixing container (502), the system (100) comprising a support structure (116) having a leg assembly with two or more supporting legs (201) and a cross member beam (200) supported between said two or more legs (201), the two or more legs (201) and the cross member beam (200) being positioned with respect to one another in such a manner as to define a passageway (210) of sufficient height (H) and width (W) between the two or more legs (201) and beneath the cross member beam (200) to allow passage of a concrete mixer truck (504) through the passageway (210) and a lance device (190) positioned on the cross member beam (200) of the support structure (116), the lance device (190) comprising an articulated arm that includes a rigid lance (102) which allows for the flow of a cooling fluid there through; and a means for acting on the articulated arm to cause pivotal movement of the articulated arm in a non-linear motion thereby

Abstract: The invention relates to a method and system for monitoring and adjusting both air content and rheology (e.g., slump, slump flow) properties of a hydratable concrete mix contained within a concrete mixer. The system simultaneously tracks dosage of both rheology-modifying admixture (e.g., polycarboxylate polymer cement dispersant) and air control agent or “ACA” (e.g., air entraining agent) by reference to at least four nominal dose response (“NDR”) curves or profiles, which at least four NDR profiles are based on the respective behaviors of each of the ACA and rheology-modifying agent on air content and rheology.

Abstract: A warm mix asphalt plant comprising a counter-flow drum, apparatus for precisely metering flows of A/C and water, an asphalt expander with no moving internal parts where a circular curtain of flowing clean water is mixed with a coaxial circular curtain of moving heated A/C to create asphalt foam which is heated and mixed inside a lower portion of the asphalt expander and then distributed to cover aggregate inside the counter-flow drum.

Abstract: A method and apparatus for cooling a mixture with an injection system. The injection system is adjustable to accommodate the relative position and particular specifications of a given container (e.g., concrete mixer). In one embodiment, the injection system is operable to inject a coolant directly into the mixture while in the mixing process.

Abstract: A warm mix asphalt plant comprising a counter-flow drum, apparatus for precisely metering flows of A/C and water, an asphalt expander with no moving internal parts where a circular curtain of flowing clean water is mixed with a coaxial circular curtain of moving heated A/C to create asphalt foam which is heated and mixed inside a lower portion of the asphalt expander and then distributed to cover aggregate inside the counter-flow drum.

Abstract: A method of operating a paving system includes establishing a plan for paving a work area which is based on a positional temperature model. The method further includes receiving temperature data for paving material and comparing the temperature data with data predicted by the positional temperature model. Operation of the paving system is adjusted where actual data differs from model predicted data. A paving system and control system are provided having an electronic control unit configured to compare electronic temperature data with a positional temperature model for paving material. The electronic control unit can control machines of the paving system based on comparing actual data with model predicted data, and can further update either or both of a plan for paving a work area and the positional temperature model itself based on differences between actual data and model predicted data.

Abstract: The object is to remove unburned carbon in a fly ash in a stable and economically advantageous manner. A fly ash, water and a trapping agent are mixed together in a hybrid mixer (2), a shearing force is applied to the mixture to prepare a slurry containing surface-modified unburned carbon within a short time, a foaming agent is added to the slurry, and then the unburned carbon is separated by performing flotation separation in a flotator (11).

Abstract: A mixer-extruder assembly may include a hollow cylindrical chamber and a hopper connected to the chamber. A piston drive shaft having a piston attached at one end may be rotatable about a drive shaft axis that is coaxial with the cylindrical chamber. The piston may have one or more mixer blades coupled thereto and rotatable therewith. The piston may be controllably rotated about the drive shaft axis, after input material received by the hopper is delivered into the chamber, causing the mixer blades to rotate and mix the input material with mixing fluid introduced into the chamber. The piston may also be slidably movable from an upper end of the chamber toward the outlet port of the chamber, so that the mixed input material is extruded through the output port of the chamber.

Abstract: A warm mix asphalt plant comprising a counter-flow drum, apparatus for precisely metering flows of A/C and water, an asphalt expander with no moving internal parts where a circular curtain of flowing clean water is mixed with a coaxial circular curtain of moving heated A/C to create asphalt foam which is heated and mixed inside a lower portion of the asphalt expander and then distributed to cover aggregate inside the counter-flow drum.

Abstract: A present invention provides for a system (100) for injecting cooling fluid into a concrete mixing container (502), the system (100) comprising a support structure (116) having a leg assembly with two or more supporting legs (201) and a cross member beam (200) supported between said two or more legs (201), the two or more legs (201) and the cross member beam (200) being positioned with respect to one another in such a manner as to define a passageway (210) of sufficient height (H) and width (W) between the two or more legs (201) and beneath the cross member beam (200) to allow passage of a concrete mixer truck (504) through the passageway (210) and a lance device (190) positioned on the cross member beam (200) of the support structure (116), the lance device (190) comprising an articulated arm that includes a rigid lance (102) which allows for the flow of a cooling fluid there through; and a means for acting on the articulated arm to cause pivotal movement of the articulated arm in a non-linear motion thereby

Abstract: An apparatus and method for testing asphalt in the field is described. The apparatus includes a motor for rotatively driving a chamber containing the asphalt to be tested. The chamber is rotated while cooler, ambient air is circulated through the asphalt particulate. After cooling the particles of the asphalt, the asphalt particles are separated by tumbling action.

Abstract: An apparatus for making asphalt paving material includes a dust collection and distribution system by which aggregate dust that is collected during the heating and drying of aggregate may be introduced into the mixing chamber and distributed over a substantial portion of the area of the mixing chamber. By distributing the aggregate dust over a broader area of the mixing chamber than has been previously known, the mixing effort required to achieve a thorough blending of the dust into the mixture is reduced, and the quality of the asphalt paving composition is improved.

Abstract: A method for forming foam, useful in mixing with concrete at a batching plant, includes the steps:(a) supplying a synthetic resinous foaming agent, in liquid form,(b) combining the foaming agent with water, to form a liquid mix, and pressurizing the mix,(c) adding pressurized gas to the mix,(d) sub-dividing the mix into droplets, in a confined flowing stream,(e) reducing the stream confinement,(f) whereby the droplets expand as foam, typically consisting of individual, gas filled bubbles.

Abstract: This application discloses several components relating to a heating apparatus which preferably are used in conjunction with each other in an apparatus for heating solid granular or particulate material, such as aggregate used to make asphalt concrete. One component of the present invention includes a heater-condenser unit which indirectly heats the material by circulating heat transfer fluid within hollow plates contained in a housing holding the material. The material is heated, the heat transfer fluid is condensed and a condensate removal means associated with the hollow plates removes the condensate from the housing. The heat transfer fluid used in the heater-condenser preferably is supplied in the form of a vapor or gas evolved from liquid contained in material heated by another type of heater. In this other type of heater, the material to be dried enters a chamber containing hollow heat exchange plates through which a primary heat transfer fluid is circulating.

Abstract: A process for the preparation of soap and soap/synthetic detergent products from raw materials normally employed in the manufacture of such products including fatty acids, triglycerides and caustic by subjecting such raw materials to intensive countercurrent mixing whereby saponification takes place in a relatively short time, and whereby cooling and moisture removal of the soap mass is accomplished by making the mixing vessel substantially air tight and applying a vacuum to the soap mass within the vessel to yield a product, preferably in granular form, which requires no further drying for most uses. The resulting product can, if desired, can then be subjected to plodding, extrusion and stamping to form soap in bar form. The starting material can also be a mixture of such raw materials where neutralization has already proceed to some degree, preferably to the neat soap stage.

Abstract: The invention comprises a coal-fired burner system for use in a drum mix asphalt plant or drum dryer used for producing asphalt paving composition. Coal to fire the burner is ground to a -200 mesh size by an air-swept rotary impact mill, and a classifier at the exit from the mill controls the size of the particles leaving the mill. The pulverized coal particles are recovered from the exhaust airflow exiting the mill by a fiber filter collector and temporarily stored in a small surge bin. Coal is metered from the surge bin into a primary air conduit leading to the burner. The availability of a small but ready supply of coal in the surge bin provides quick response to a need for increased coal while avoiding the dangerous storage of large quantities of pulverized coal dust. As the weight of coal dust in the surge bin decreases, control circuitry provides for the processing of additional coal to maintain a ready supply of processed coal in the surge bin.

Abstract: Apparatus for recycling asphaltic concrete comprises an elongated drum having a first, open end, through which hot gases of combustion are directed and product is concurrently recovered, and a second, opposite end, through which composition to be treated is introduced, and means for closing the second end, except as necessary for introducing composition.

Abstract: A process for the preparation of soap and soap/synthetic detergent products from raw materials normally employed in the manufacture of such products including fatty acids, triglycerides and caustic or alkali by subjecting such raw materials to intensive countercurrent mixing whereby saponification takes place in a relatively short time to yield a product, preferably in granular or powder form, which requires no further drying for most uses. The resulting product can, if desired, be then subjected to plodding, extrusion and stamping to form soap in bar form. The starting material can also be a mixture of such raw materials where neutralization has proceeded to some degree, preferably the neat soap stage.

Abstract: A system and method for rapid beneficiation of bentonite clay is disclosed. Beneficiation of the bentonite clay occurs through oxidation of structural ferrous iron. For rapid beneficiation, bentonite clay, preferably ground, is subjected to moist air while the clay is being agitated, preferably by tumbling within a rotating drum, to provide rapid exchange of moisture and oxygen in the air with the bentonite clay aggregates to thereby increase the speed of oxidation of ferrous iron in the bentonite clay. Drying of the thus treated bentonite clay may be then achieved by agitating the clay, again preferably by tumbling within a rotating drum, in the presence of dry air.

Abstract: A process for the preparation of soap and soap/synthetic detergent products from raw materials normally employed in the manufacture of such products including fatty acids, triglycerides and caustic by subjecting such raw materials to intensive countercurrent mixing whereby saponification takes place in a relatively short time to yield a product, preferably in granular form, which requires no further drying for most uses. The resulting product can, if desired, be then subjected to plodding, extrusion and stamping to form soap in bar form.

Abstract: In a continuous drum mix asphalt plant, dust is exhausted from an intermediate zone of the drum mixer between its drying and mixing zones. The dust is exhausted radially through openings into a collection housing, which communicates with a dust collector and exhaust blower. An end housing at the discharge end of the drum communicates with the same dust collector and blower. Dampers are provided to control the relative proportion of air exhausted from the drum through the respective housings. Aggregate deflectors on the interior wall of the drum at the intermediate zone allow air and dust to flow while inhibiting the flow of aggregate. The collection housing surrounding the intermediate zone is of a size such as to produce a reduction in the velocity of the air as it passes out of the drum. Consequently, it serves as a knock-out box for the collection of larger particles which are carried out of the drum, but which settle out of the air stream as a result of the velocity decrease.

Abstract: A process for rejuvenating and recycling used asphalt and a machine including a pugmill mixing chamber for mixing crushed asphalt supplied thereto and for mixing water, calcium oxide and asphalt oil therewith is disclosed. The water and calcium oxide mixture react and chemically combine to form a calcium hydroxide filler material to thus fill the voids and gaps in the rejuvenated asphalt that would otherwise exist. The reaction, being exothermic, increases the temperature of the resultant asphalt based mixture to a level suitable for spreading of the rejuvenated material on a prepared surface. The asphalt oil is preferably preheated using a heat exchanger coil connected to a diesel engine radiator, which coil is immersed in an asphalt oil storage tank carried on the machine so that the viscosity of the oil may be reduced to a reasonable value suitable for pumping to the mixing chamber and spraying on the materials contained therein.

Abstract: A process for making asphalt concrete comprises mixing starting materials including aggregate and binder material and optionally, other additives, to a final temperature of about 60.degree. C. to about 150.degree. C. in an indirectly heated mixing chamber which is sealed. The moisture content of the asphalt concrete mixture is controlled as a function of the moisture content of the starting materials. Apparatus for performing the process in a continuous or batch operation is also set forth.

Abstract: Drum mix asphalt plant apparatus connected to a fiber filter dust collector for removing dust and other light particulate matter produced by operation of the drum mixer. Asphalt material is added to the drum mixer in a manner to minimize smoking of the asphalt material due to high temperature within the mixer, and the resulting dust and other fine particulate matter evolved from aggregate material within the drum mixer is withdrawn and collected in a fiber filter dust collector system such as a baghouse. The collected dust is returned to the drum mixer to be coated with asphalt material therein, so that the returned dust becomes admixed with the asphalt aggregate contents of the drum mixer.

Abstract: A method of mixing concrete and containers for providing predetermined quantities of cement and aggregate to be transported to a site for on site mixing of concrete. The containers have two compartments which are self closing due to the weight of the contents, one compartment containing cement and the other aggregate. When placed on a ring-like support the compartments move relatively to release their contents. The hopper of the concrete mixer has a ring-like support to open the containers and has a water spray curtain to prevent the fine cement powder to be taken away by the wind, with the water spray providing the correct amount of water for the concrete.

Abstract: A method of hot mix recycling of old asphaltic concrete paving heats the old pavement, after it has been removed and sized, to a temperature below its firing point and heats fresh aggregate to a greater temperature before combining the two and adding new asphalt. The method is embodied in a drum-mixer type of apparatus modified by inserting a smaller drum in the upstream portion of the large drum. The burner fires into the smaller drum into which the fresh aggregate only is introduced while the old mix (plus additional fresh aggregate in certain cases) is introduced into the annular space between the two drums, the fresh aggregate and the old mix being thereafter combined in the large drum, new asphalt added and the mix further heated.

Abstract: A method and apparatus for treating paving material wherein the asphalt material is tumbled within an inclined drum so that it initially passes through the center portion of a stream of hot gases and is conveyed rearwardly and then is subsequently dropped through a more peripheral portion of the hot gas stream and conveyed rearwardly at a faster rate than it was initially. The apparatus comprises a wheeled frame, an elongated drum having a cylindrical inner surface and which is supported on the frame for rotational movement about its longitudinal axis, a feed chute communicating with the inlet end of the drum, and LP gas burners mounted at the opposite end of the drum so as to direct a flame and stream of hot gas centrally through a drum toward the inlet. A plurality of flights are secured to the drum inner surface which extend radially inward toward the drum longitudinal axis and extend rearwardly in a direction parallel to the axis.