Plural Feed Means Patents (Class 366/76.6)
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Patent number: 11279072Abstract: A feeder for an extruder includes a feed flow passage extending in an axial direction from a feeder inlet to a feeder outlet, and an axially extending rotatable screw provided in the feed flow passage. Rotation of the screw draws a feedstock in a direction of flow to the feeder outlet. The feeder inlet has an inlet passage that overlies the screw. The inlet passage has a width in a plane transverse to the axial direction, and the width decreases in the direction of flow.Type: GrantFiled: March 27, 2019Date of Patent: March 22, 2022Assignee: Omachron Intellectual Property Inc.Inventor: Wayne Ernest Conrad
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Patent number: 10478755Abstract: An improved system for providing a homogenous polymer-sludge composition to dewatering equipment includes an input mechanism that is adapted to receive sludge from a first supply source, and polymer materials from a second supply source. The input mechanism functioning to perform an initial blending of the materials before discharging the same to a pump unit. The pump unit comprising a boundary layer viscous drag pump that functions to efficiently and simultaneously mix and pump the polymer/sludge material to dewatering equipment in a manner that does not shear the polymer or reduce the efficiency, as previously experienced with downstream mixing units.Type: GrantFiled: July 28, 2017Date of Patent: November 19, 2019Inventors: Charles Bertram Gerber, Stephen Bertram Gerber
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Patent number: 9700860Abstract: A mixer includes: a casing having an introduction port at an upper portion and having a rotor provided with a blade portion for mixing a material to be mixed, inside thereof; a floating weight which blocks the introduction port; and a floating weight moving mechanism which has a horizontal movement unit capable of horizontally moving the floating weight in a supported state between a delivery position just above the introduction port and a retracted position being lateral to the introduction port, on the upper side of the introduction port, and can move the floating weight separately from the horizontal movement unit from the delivery position to a blocking position at which the floating weight blocks the introduction port.Type: GrantFiled: February 5, 2015Date of Patent: July 11, 2017Assignee: MITSUBISHI HEAVY INDUSTRIES MACHINERY TECHNOLOGY CORPORATIONInventors: Yoshihito Urakami, Takashi Moribe, Shuichi Hanada, Kazuhito Takahashi, Jiro Agawa
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Patent number: 9095145Abstract: A method and system for the direct injection of a concentrated additive is disclosed. In one aspect, the concentrated additive comprises asparaginase. Because dilution of asparaginase in chlorinated drinking water can reduce the activity of the enzyme thereby making the enzyme less effective the direct injection of the enzyme into a dough can increase the acrylamide reduction in food products.Type: GrantFiled: September 5, 2008Date of Patent: August 4, 2015Assignee: Frito-Lay North America, Inc.Inventors: Keith Steve Anderson, Eric Richard Boudreaux, David Brian Emerson, Phillip Stuart Frazier, Glenn Sims Pratt
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Publication number: 20150078113Abstract: Modified radial-flow rotor-stator mixers 10 comprise: A. A housing 13 comprising a first stator 16 and a second stator 17; B. A rotor 12 positioned between the first stator 16 and the second stator 17 so as to form a first chamber and a second chamber within the housing and to provide fluid communication between the first and second chambers, the rotor 12 connected to a rotatable shaft 11; C. A primary inlet 24 positioned within the first chamber at a low shear region; D. Two or more secondary inlets 30A, 30B positioned within the first chamber at one or more regions of higher shear than that of the primary inlet 24; and E. An outlet 26 positioned within the second chamber.Type: ApplicationFiled: April 29, 2013Publication date: March 19, 2015Inventors: Paul A. Gillis, Thomas J. Parsons, Jia Xie, Vince Farozic
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Patent number: 8967849Abstract: Apparatus (20) for injection of fluid into extrusion system components such as a preconditioner (24) or extruder (100) is provided, preferably as a composite assembly including a fluid injection valve (52) and an interconnected static mixer section (54). Alternately, use may be made of the fluid injection valve (52) or static mixer section (54) alone. The invention greatly simplifies the fluid injection apparatus used in extrusion systems, while giving more efficient absorption of thermal energy with a minimum of environmental contamination, and the ability to inject multiple streams into the extrusion systems.Type: GrantFiled: June 9, 2014Date of Patent: March 3, 2015Assignee: Wenger Manufacturing, Inc.Inventors: Scott Eugene VanDalsem, Brian D. Streit
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Patent number: 8770824Abstract: The invention relates to a twin screw extruder for preparing a polymeric solution. The extruder includes an elongated housing having an inlet end, an outlet end, an extruder shaft length L and a pair of interconnecting bores disposed within the housing, a pair of elongated extruder shafts, each having an axis of rotation, the pair of elongated extruder shafts disposed within the pair of interconnecting bores and drivable in at least one direction of rotation, a plurality of extruder screw segments positioned along the pair of elongated extruder shafts in a fixed angular relationship therewith, the plurality of extruder screw segments selected to form multiple extruder stages. The invention also relates to a process for extruding a mixture of polymer and diluent.Type: GrantFiled: October 20, 2008Date of Patent: July 8, 2014Assignee: Toray Battery Separator Film Co., Ltd.Inventors: Tetsuro Nogata, Soichiro Yamaguchi, Norimitsu Kaimai, Junko Takita
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Publication number: 20140187671Abstract: The present invention relates to a process for producing a resin composition for an optical semiconductor from a powdery material and a liquid material using a kneader having a first supply port and a secondary supply port disposed at a downstream side of the first supply port, the process including: a step of supplying the powdery material into the kneader from the first supply port and delivering the powdery material to a second supply port side by the kneader at a temperature at which the powdery material is not melted; a step of melting the powdery material by heating and simultaneously supplying the liquid material from the second supply port under a pressure higher than a pressure in the kneader to knead a melted product of the powdery material and the liquid material; and a step of further kneading a kneaded product thereof while cooling.Type: ApplicationFiled: December 23, 2013Publication date: July 3, 2014Applicant: Nitto Denko CorporationInventors: Takamitsu OOTA, Takahiro UCHIDA, Tomohiro FUKUDA
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Patent number: 8690417Abstract: A method for intermittent production and continuous supply of a resin-filler mixture in the course of production of plastic molded parts and an installation for intermittent production and continuous supply of a resin-filler mixture. A method and an installation, by which it is possible to ensure a continuous supply of a resin-filler mixture reliably and in continuous operation, an optimum and precise mixing ratio of the individual constituents of a resin-filler mixture, mostly consisting of a resin mixture and fillers, in which components, particularly portions of very small or highly viscous components, are dispersed finely and uniformly. Optimizing the production of resin-filler mixture for the supply of small components and achieving a continuous supply of the resin mixture that is reliable for continuous operation occurs.Type: GrantFiled: March 26, 2010Date of Patent: April 8, 2014Assignee: Dieffenbacher GmbH Maschinen- und AnlagenbauInventors: Matthias Graf, Jochen Keitel
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Publication number: 20130161857Abstract: A process of manufacturing a rubber compound is disclosed. The process comprises providing a multiple shaft extruder device; feeding the multiple shaft extruder device with at least one polymer raw material or with a mixture of at least two different polymer raw materials; feeding the multiple shaft extruder device with at least one further raw material; mixing the at least one polymer raw material or the mixture of the different polymer raw materials and the at least one further raw material in the multiple shaft extruder device to prepare a rubber compound; and extruding the rubber compound from the multiple shaft extruder device. A plurality of multiple shaft extruder devices may be used in parallel or in sequence.Type: ApplicationFiled: December 22, 2011Publication date: June 27, 2013Inventors: Marie-Laure Stéphanie Milan, Tom Dominique Linster, Jean-Claude Knepper, Gary Robert Burg, Christian Endres, Patrice De Monte
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Publication number: 20130163368Abstract: A mixing apparatus for manufacturing a rubber compound is disclosed. The mixing apparatus comprises a plurality of multiple shaft extruder devices, each comprising at least one inlet for receiving a plurality of materials to be fed into the extruder device and an outlet for discharging a mixed material extruded by the extruder device. The multiple shaft extruder devices are either arranged in such a way that operatively the extrudate of at least one of the plurality of multiple shaft extruder devices can be fed into the inlet of at least one other of plurality of multiple shaft extruder devices, or are arranged to operate in parallel in such a way that operatively the extrudates of the plurality of multiple shaft extruder devices can be fed together into the inlet of at least one further mixing device.Type: ApplicationFiled: December 22, 2011Publication date: June 27, 2013Inventors: Marie-Laure Stéphanie Milan, Tom Dominique Linster, Jean-Claude Knepper, Gary Robert Burg, Christian Endres, Patrice De Monte
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Publication number: 20130094322Abstract: An apparatus and method for processing a foodstuff comprises a closed conveyor path, a conveyor device, and a treatment chamber. The conveyor path includes an inlet and an outlet. The conveyor device is positioned within the closed conveyor path and configured to receive the foodstuff from the inlet. The conveyor device is further configured to convey the foodstuff along the closed conveyor path toward the outlet. The treatment chamber is positioned within the closed conveyor path downstream of the conveyor device for receiving the foodstuff from the conveyor device. The treatment chamber includes a rotatably driven first kneading shaft configured to collide the foodstuff within the treatment chamber.Type: ApplicationFiled: September 21, 2012Publication date: April 18, 2013Applicant: VEMAG MASCHINENBAU GMBHInventor: VEMAG Maschinenbau GmbH
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Publication number: 20130072627Abstract: A plastication unit for an injection molding machine, combining a heated plastication barrel with an entrance port and an exit port on opposing ends of the barrel; a hopper positioned to deliver ingredients to be compounded for injection molding to the entrance port of the barrel; and a helical plastication screw rotatably carried within the barrel and running the length of the barrel between the entrance and exit ports, which is operable to rotate and transmit the ingredients along the length of the barrel; wherein the plastication screw has at least one axial fluted extensional mixing element segment and the ingredients include at least one polymer for injection molding. Methods for injection molding with the plastication unit of the present invention and articles formed by the inventive methods are also disclosed.Type: ApplicationFiled: April 23, 2012Publication date: March 21, 2013Applicant: Rutgers, The State University of New JerseyInventors: Thomas Nosker, Jennifer Lynch, Keith Luker
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Patent number: 8322907Abstract: A process for continuously producing an elastomeric composition includes the step of dosing into at least one extruder at least one ingredient by means of a dosing device, wherein the dosing step is regulated on the basis of: i) actual weight values of the at least one ingredient measured at dosing instants of an evaluation time period of predetermined duration preceding a given dosing instant; ii) expected weight values of the at least one ingredient calculated for corresponding dosing instants of the evaluation time period of predetermined duration preceding the dosing instant; and iii) expected weight values of the at least one ingredient calculated for a prediction time period of predetermined duration following the dosing instant; so as to minimize a prediction weight error between actual weight values measured during the prediction time period and the expected weight values calculated for the prediction time period, and a model weight error between actual weight values measured during the prediction timType: GrantFiled: August 20, 2007Date of Patent: December 4, 2012Assignee: Pirelli Tyre S.p.A.Inventors: Cesare Emanuele Amurri, Simone Francesco Pala, Roberto Zavaglio
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Publication number: 20120189389Abstract: A method produces a composite material using a mixing system. The composite material comprises at least one aggregate, e.g. rock and/or glass, and the reaction product of a two-component polymeric binder composition comprising a first component, e.g. an isocyanate component, and a second component, e.g. an isocyanate-reactive component. The mixing system includes a mixing apparatus. The method includes the step of providing the aggregate, the first component and the second component into the mixing apparatus. The method further includes the step of mixing the first and second components to produce the reaction product of the two-component polymeric binder composition, and the step of applying the reaction product of the two-component polymeric binder composition to the aggregate within the mixing apparatus to produce the composite material. The composite material can be used for forming a paved structure, such as a sidewalk or a roadway.Type: ApplicationFiled: June 24, 2010Publication date: July 26, 2012Inventors: Steven Hicks, David Kenneth Bower, William G. Handlos, Joe Kaul, Brian T. Arnott
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Patent number: 8206027Abstract: The invention relates to the use of an apparatus for adding at least one solid or viscous liquid additive, or an additive dispersed in solvent, to a reactor interior of a reactor for preparing crosslinked, finely divided polymers by copolymerizing (a) water-soluble, monoethylenically unsaturated monomers and (b) from 0.001 to 5 mol %, based on the monomers (a), of monomers comprising at least two polymerizable groups, (c) from 0 to 20 mol %, based on the monomers (a), of water-insoluble monoethylenically unsaturated monomers, where the apparatus comprises at least one screw for conveying the at least one additive and the at least one screw ends in an addition orifice substantially flush with the inner wall of the reactor interior.Type: GrantFiled: July 3, 2006Date of Patent: June 26, 2012Assignee: BASF AktiengesellschaftInventors: Annemarie Hillebrecht, Uwe Stüven, Leo Van Miert, Dominicus van Esbroeck, Bernd Brian, Siegfried Chszaniecki
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Publication number: 20120123022Abstract: The invention relates to a method for continuously mixing fibers with a binding agent for producing fiberboards in a continuously operating mixing apparatus which comprises at least one mixing chamber and one or a plurality of mixing tools fastened to a rotating mixer shaft, wherein the mixing tools mix the fibers with the binding agent and convey it in a conveying direction through the mixer. Said method is characterized in that the rotational speed (n) of the mixer shaft and the diameter (d) of the mixing chamber are matched to each other with the proviso that the (nominal) centrifugal acceleration of the fibers in the region of the mixer inside wall is 10000 to 30000 m/sec2.Type: ApplicationFiled: May 11, 2010Publication date: May 17, 2012Inventors: Jochem Berns, Wilhelm Franck, Karsten Lempfer
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Patent number: 8142066Abstract: A mixing device for synthetic leather to joint with a solid powder material includes a material mixing unit and a stirring and conveying unit. The material mixing unit includes a mixing body and two feeders. The mixing body is connected with the two feeders and has a mixing chamber therein which is intercommunicated with the two feeders. The stirring and conveying unit is connected with the material mixing unit and has a stirring and conveying chamber therein which is intercommunicated with a solid material container and the mixing chamber. Thereby, a solid powder material, a first material and a second material are respectively disposed in the solid material container and the feeders, and then guided into the mixing chamber to be well mixed for forming a mixture. The mixture is manufactured to form synthetic leather containing the solid powder material.Type: GrantFiled: June 17, 2009Date of Patent: March 27, 2012Inventor: Lung-Wen Chou
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Patent number: 8118474Abstract: The invention relates to a device and to a method for mixing substances, wherein a substance to be treated is pressed with a press piston (3, 4) through a nozzle block (6) arranged between two press cylinders (1, 2). During the mixing, a fixed mixture constituent in the form of a suspension (13) is fed to the substance to be treated. The substance to be treated may be cooled during the mixing process by way of stepwise, controlled evaporation of a process fluid. Preferably, several, differently designed, exchangeable nozzle blocks are used, in order to adapt machine conditions to the changing viscosity of the substance to be mixed. The invention also relates to a mixing reactor and to a method for the continuous discharge of a product. For this, several mixers and an extrusion press are arranged next to one another and connected to one another via a transfer vehicle.Type: GrantFiled: November 29, 2005Date of Patent: February 21, 2012Inventor: Hans P. Hurlimann
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Publication number: 20110182133Abstract: A method of extruder operation is described; the extruder comprising a housing having at least two cylindrical housing bores, each housing bore having an axis disposed parallel to the other axis and the first and second axes separated by a distance “a”; at least a first screw shaft and a second screw shaft being disposed in the first and second housing bores; the first and second screw shaft with a first and second screw respectively; the first and second screw each having an extruder diameter D and a screw root diameter d; the first and second screw shaft each having a volumetric ratio of at least 1.Type: ApplicationFiled: December 24, 2008Publication date: July 28, 2011Applicant: STEER ENGINEERING PRIVATE LIMITEDInventor: Babu Padmanabhan
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Publication number: 20110182132Abstract: A processing installation for devolatilization of polymer melts comprises a first extruder and a second extruder arranged downstream thereof in a direction of conveyance. The first extruder comprises several rotatably drivable first shafts which are provided with first treatment members and several devolatilization zones with associated devolatilization ports. Correspondingly, the second extruder comprises several rotatably drivable second shafts which are provided with second treatment members and several second devolatilization zones with associated devolatilization ports. The first treatment members have an external diameter which is smaller than or equal to that of the second treatment members. A devolatilization unit is arranged in a transfer zone which interconnects the extruders. The devolatilization unit comprises a perforated plate and a clearance arranged downstream in the direction of conveyance.Type: ApplicationFiled: January 25, 2011Publication date: July 28, 2011Applicant: Coperion GmbHInventors: Frank LECHNER, Ulrich Conrad
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Publication number: 20110133355Abstract: An extruder for preparing a polymer-diluent mixture.Type: ApplicationFiled: October 20, 2008Publication date: June 9, 2011Inventors: Kotaro Takita, Norimitsu Kaimai, Sadakatsu Suzuki
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Patent number: 7897083Abstract: The object is to provide a method for manufacturing liquid crystalline resin composition having a hollow filler and a fibrous filler using a common melting-kneading extruder to maintain well-balanced relation between the residual percentages of hollow filler and the fiber length, which balance could not be attained in the prior art. A liquid crystalline resin composition having 5 to 30% by weight of hollow filler and 5 to 30% by weight of fibrous filler is manufactured using a melting-kneading extruder provided with a screw. (1) The liquid crystalline resin is fed from a main feed port located at upstream side in the extruding direction, while a hollow filler and a fibrous filler are fed from a side feed port located at downstream side in the extruding direction.Type: GrantFiled: July 11, 2005Date of Patent: March 1, 2011Assignee: Polyplastics Co., Ltd.Inventors: Hiroki Fukatsu, Masayuki Sakai, Kazufumi Watanabe
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Publication number: 20110042841Abstract: A process for producing a biopolymer nanoparticles product is disclosed. In this process, biopolymer feedstock and a plasticizer are fed to a feed zone of an extruder having a screw configuration in which the feedstock is process using shear forces in the extruder, and a crosslinking agent is added to the extruder downstream of the feed zone. The biopolymer feedstock and plasticizer are preferably added separately to the feed zone. The screw configuration may include two or more steam seal sections. Shear forces in a first section of the extruder may be greater than shear forces in an adjacent second section of the extruder downstream of the first section. In a post reaction section located after a point in which the crosslinking reaction has been completed, water may be added to improve die performance.Type: ApplicationFiled: August 14, 2007Publication date: February 24, 2011Inventors: Robert H. Wildi, Edward Van Egdob, Steven Bloembergen
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Patent number: 7842221Abstract: To produce filled thermoplastic polymers starting from a waste thermoplastic base material, the base thermoplastic material is fed into a container (1) provided with a device for mixing and stirring (2,3) in which the base thermoplastic material is softened, the required filler is fed into said device and stirring is continued to thoroughly blend filler and softened material, subsequently collecting the softened and filled material from said container and subjecting it to an extrusion or other densification step.Type: GrantFiled: July 1, 2002Date of Patent: November 30, 2010Assignee: Magma Trade Di Mauro Magni & C. SASInventors: Mauro Magni, Giuseppe Delzotto
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Patent number: 7790079Abstract: (EN) The invention concerns a method for producing a thermoplastic molding material or element, said material or element containing nanometric inorganic particles. In molten state, the thermoplastic is mixed with the nanometric inorganic particles and with a solubilizing agent in a conveyor screw extruder, the pressures and temperatures being adjusted so that the plastic is in melt form and the solubilizing agent in supercritical state. The invention is characterized in that at the output of the extruder, the mixture passes through a slot with a passage less than 20 $g(m)m to penetrate into an expansion zone and the molten material, wherein are incorporated the nanometric inorganic particles, is evacuated, reduced into molding material after cooling or transferred into a molding tool to be molded. The invention also concerns the molding material and the molding elements obtained by this method, as well as the uses thereof.Type: GrantFiled: April 11, 2006Date of Patent: September 7, 2010Assignee: Evonik Rohm GmbHInventors: Werner Hoess, Klaus Albrecht, Krzysztof Sado, Harald Haeger
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Patent number: 7789550Abstract: A method for combining materials (such as impregnating materials with functional materials) uses a combination of supercritical fluid technology and polymer melt processing technology. The functional material is soluble in a near supercritical or supercritical fluid, which dissolves in the matrix/bulk material during melt processing. Controlling the processing conditions facilitates a change of state for the fluid, which results in the precipitation of the functional material in the bulk material. The impregnated bulk material may be shaped using conventional polymer based processing techniques such as extrusion and injection moulding.Type: GrantFiled: September 12, 2003Date of Patent: September 7, 2010Assignee: SCF Processing Ltd.Inventors: Siobhan Olive Matthews, John Matthews
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Publication number: 20100103763Abstract: A method to produce products made of composite material having solid particles embedded in a polymeric matrix provides for conveying a viscous liquid suitable to define the polymeric matrix along a first path; conveying agglomerates of elementary solid particles along a second path; combining the agglomerates with the viscous liquid; infiltrating the viscous liquid into the elementary solid particles along a third path by an infiltrating device; and dispersing the elementary solid particles into the viscous liquid along the third path by a dispersing device arranged downstream of the infiltrating device.Type: ApplicationFiled: December 13, 2007Publication date: April 29, 2010Inventor: Giuseppe Ponzielli
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Publication number: 20100062256Abstract: A method and apparatus for producing a composite solid surface article are disclosed. The method includes feeding a first composition toward a mixing point and feeding solid particles toward the mixing point. The method further includes mixing at the mixing point the first composition and the solid particles fed to the mixing point to form a second composition, and transferring the second composition away from the mixing point. The method further comprises polymerizing the polymerizable compound in the second compound so as to form a curable composition comprising the solid particles. The apparatus includes a solid particle feeder, a slurry feeder and a blender configured to blend and transfer a mixture of the solid surface forming slurry and solid particles away from the blending area. The composite solid surface article produced using the method and apparatus contain particles with a size greater than 5 mm.Type: ApplicationFiled: November 17, 2009Publication date: March 11, 2010Applicant: CHEIL INDUSTRIES INC.Inventors: Do Choon RHA, Tae Hoon KIM, Mi Gon KIM, Gwang Ho JUNG
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Patent number: 7641833Abstract: An object of the present invention is to economically produce a resin composition pellet with the degradation of resin suppressed, by using an ordinary extruder, the resin composition pellet being filled with a desired filling amount of a uniformly compounded fibrous filler, and having a required weight average fiber length, in particular, to produce a resin composition pellet used for a socket of a planar socket pin in which the pitch interval of a lattice area of a semiconductor device is 2.0 mm or less, the thickness of the lattice area is 0.5 mm or less, and the height of the socket is 5.0 mm or less.Type: GrantFiled: April 12, 2005Date of Patent: January 5, 2010Assignee: Polyplastics Co., Ltd.Inventors: Kei Aoki, Masayuki Sakai, Kazufumi Watanabe
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Publication number: 20090263551Abstract: A device for mixing and/or kneading food products is provided with a container having an inlet, an outlet as well as at least two counter-rotating shafts that extend substantially in the longitudinal direction of the container. Each shaft is fitted with at least one tool, which tool comprises at least one bar that helically surrounds the shaft, which bar is fixed to the shaft by means of spacers. The bar extends substantially as one whole over an operative area of the shaft.Type: ApplicationFiled: June 12, 2006Publication date: October 22, 2009Inventors: Marinus Arie Van Praag, Gilis Anne-Maria Victor Lekner
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Publication number: 20090238028Abstract: A method for producing composite materials, such as thermoplastic resins with mineral and/or vegetable fillers, consisting in feeding a mineral and/or vegetable filler, preheating the filler, feeding a melted thermoplastic resin onto the filler, introducing the mixture of the filler and the thermoplastic resin in an extruder, subjecting the mixture to high compression, producing a high partial vacuum, and compressing the mixture in an extrusion head, out of which the material to be subjected to subsequent treatments flows.Type: ApplicationFiled: May 27, 2009Publication date: September 24, 2009Inventor: Massimo DE MARIA
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Publication number: 20090162475Abstract: A system and method for mixing and forming gum structures is provided. The system may include combinations of continuous and batch mixers arranged generally in series for mixing gum base ingredients with subsequent gum ingredients. In one embodiment, the system and method first forms a gum structure that is not a gum base and then adds a subsequent gum ingredient such that the gum structure is less than a gum base in combination with a subsequent gum ingredient. In other embodiments, the system and method includes forming a gum base in addition to some subsequent gum ingredients that are not quite finished gum. Further, in other embodiments, the system and method may perform some of the mixing of the ingredients at a first location while mixing of further ingredients is performed at a remote location.Type: ApplicationFiled: December 18, 2008Publication date: June 25, 2009Applicant: CADBURY ADAMS USA LLCInventors: James A. Duggan, Jose Angel Amarista, George Albert Barrera, Joseph M. Bunkers, Arthur W. Upmann, Miles van Niekerk, Glenn Thompson Visscher
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Publication number: 20090016148Abstract: A mixer of the present invention includes an outer cylinder into which powder material is loaded, a rotational axis which is located coaxially with the outer cylinder and discharges liquid material while forming the liquid material to fine particles, and a fin which has a rectangular shape and is disposed along an inner wall of the outer cylinder. The fin is independently revolvable around the rotational axis. The fin has side faces in a direction of revolution of the fin, each of which forms an inclined face such that a width of the fin becomes wider from an inner surface to an outer surface of the fin.Type: ApplicationFiled: March 22, 2005Publication date: January 15, 2009Inventors: Naganobu Hayabusa, Kyoko Hayabusa
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Publication number: 20080315453Abstract: A method for dispersing sepiolite-type clay particles in a polyester matrix by melt-compounding a mixture of: sepiolite-type clay, at least one linear polyester oligomer, and at least one polyester polymer to produce a nanocomposite composition; and, optionally, subjecting said nanocomposite composition to solid state polymerization to increase polyester molecular weight. Further described is a method for preparing a polyester nanocomposite composition from a masterbatch, comprising melt-compounding a mixture of: sepiolite-type clay, at least one polyester oligomer, and at least one polyester polymer to produce a nanocomposite composition containing a greater concentration of sepiolite-type clay than is desired in the final resin composition; optionally, subjecting said nanocomposite composition to solid state polymerization to increase the polyester molecular weight; and further melt compounding said nanocomposite composition with polyester polymer and, optionally, additional ingredients.Type: ApplicationFiled: June 22, 2007Publication date: December 25, 2008Inventors: Michael Joseph Molitor, Mark Gary Weinberg, Mark David Wetzel, David T. Williamson
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Publication number: 20080247263Abstract: Compounding or extrusion rates can be increased by splitting the polymer solid feed. Melting of additional solid polymer is significantly assisted by excess enthalpy from incoming melt from a primary mixing stage. Depending on resin rheology and melting characteristics, rate increases were achieved of from up to about 55 to about 100% rate increase over the use of a single feed at the same rotor speed. The net result is a decrease in the overall SEI (specific energy input to the polymer) and thus melt temperatures.Type: ApplicationFiled: August 2, 2006Publication date: October 9, 2008Inventors: Mohamed Esseghir, Alex Kharazi, Anthony C. Neubauer, Albert A. Quaranta
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Publication number: 20080044519Abstract: The object of the present invention is a new method for kneading dough containing soft wheat flour, conducted in the presence of ozone and using at least one mechanical agitator (“fraser”). The dough so produced may be used to manufacture finished cereal bakery products such as loaves or related products (raised pizza dough for example). A further object of the invention is new kneading devices adapted for kneading in the presence of ozone.Type: ApplicationFiled: March 16, 2005Publication date: February 21, 2008Applicant: GREEN TECHNOLOGIES SARLInventors: Christian Coste, Michel Dubois
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Patent number: 7083320Abstract: A continuous kneading apparatus and method are provided wherein discharge ports are provided at a plurality of positions of the barrel to discharge a kneaded product, and one of the plurality of the discharge ports is selected according to a desired kneading condition so as to discharge the kneaded product from only the selected discharge port. Another continuous kneading apparatus and method are provided wherein a plurality of charging ports are provided at a plurality of positions of the barrel to supply a material to be kneaded into the chamber, and one of the plurality of charging ports is selected according to a desired kneading condition. The kneading apparatuses and methods permit adjustment and control of a viscosity and a dispersion degree of a compounding agent over a wide range, and continuous kneading to achieve significant rationalization of a process for producing a kneaded product.Type: GrantFiled: February 7, 2005Date of Patent: August 1, 2006Assignee: Kobe Steel, Ltd.Inventors: Masao Murakami, Norifumi Yamada, Kimio Inoue
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Patent number: 7004616Abstract: A kneading apparatus includes a barrel having a cylindrical chamber; a screw assembly rotating in the chamber so that a material to be kneaded is extruded in the axial direction by the rotation, the screw assembly including a screw section having helical blades and a kneading blade section in order to allow the material to flow into the clearance between the inner wall of the chamber and the kneading blade section, and to apply shearing forces to the material; a metering feeder for feeding the material at a substantially constant volumetric or gravimetric rate into the chamber; an injecting device for injecting a heat-removing medium into the chamber; and a discharging device for separating the heat-removing medium from the material and discharging the heat-removing medium from the chamber. A kneading method using the kneading apparatus is also disclosed.Type: GrantFiled: April 17, 2002Date of Patent: February 28, 2006Assignee: Kobe Steel, Ltd.Inventors: Masao Murakami, Norifumi Yamada, Ko Takakura, Kimio Inoue
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Kneading apparatus, including selectable discharge ports, for kneading rubber or rubber compositions
Patent number: 6890091Abstract: A continuous kneading apparatus and method are provided wherein discharge ports are provided at a plurality of positions of the barrel to discharge a kneaded product, and one of the plurality of the discharge ports is selected according to a desired kneading condition so as to discharge the kneaded product from only the selected discharge port. Another continuous kneading apparatus and method are provided wherein a plurality of charging ports are provided at a plurality of positions of the barrel to supply a material to be kneaded into the chamber, and one of the plurality of charging ports is selected according to a desired kneading condition. The kneading apparatuses and methods permit adjustment and control of a viscosity and a dispersion degree of a compounding agent over a wide range, and continuous kneading to achieve significant rationalization of a process for producing a kneaded product.Type: GrantFiled: November 14, 2002Date of Patent: May 10, 2005Assignee: Kobe Steel, Ltd.Inventors: Masao Murakami, Norifumi Yamada, Kimio Inoue -
Patent number: 6811293Abstract: A low power consuming dough-making machine is provided that includes sources of liquid and dry ingredients for the dough, a movable conveyor for receiving thereon layers of liquid and dry ingredients from the sources thereof to form a cake of ingredients of the desired dough composition, and a plurality of high speed rollers for kneading the cake of ingredients to the desired consistency for the dough product.Type: GrantFiled: May 22, 2002Date of Patent: November 2, 2004Assignee: The United States of America as represented by the Secretary of the Air ForceInventors: William M. Roquemore, Peter A. Dreher
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Publication number: 20040080064Abstract: An extruder apparatus for compounding thermoplastic resin and reinforcing fibers is disclosed. Molten thermoplastic resin is mixed in intimate contact with long reinforcing fibers of at least one and one quarter inches in length under the control of a sophisticated computer system, resulting in charge ready for molding.Type: ApplicationFiled: October 25, 2002Publication date: April 29, 2004Inventors: Daniel Joseph MacPhee, Christopher Mark Tanner
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Patent number: 6726464Abstract: An apparatus for manufacturing moldings by which clear colors and patterns can be brought out without a remarkable lowering of strength. Immediately before delivery to a metal mold, outer resin material positioned on the main cylinder inner wall side is put in the molten state, and inner resin material positioned on the main screw side is controlled to be from the softening temperature to the melting temperature both inclusive to be extrusion-molded as they are. The inner wall of the main cylinder is expanded where the outer resin material is received to help the outer resin material be thrown in smoothly.Type: GrantFiled: July 18, 2000Date of Patent: April 27, 2004Assignee: Misawa Homes Co.Inventors: Masami Kato, Konomi Hasumi, Masatoshi Ishikawa
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Patent number: 6719448Abstract: Material processing apparatus (10) is provided for the simultaneous production of different characterized final products using a single, initially processed product stream. The apparatus (10) includes a barrel assembly (12) having an elongated, tubular barrel (16) with a flighted, axially rotatable screw (26) within the barrel, and an additive incorporation assembly (14) coupled with the barrel (16) and having a plurality of individual mixing chambers (34, 36) configured to receive and process individual, separate streams of product from the barrel assembly (12). Individual additive injectors (52, 54) are also provided for injection of additives such as colorants or the like into the respective product streams for mixing with the chambers (34, 36). Preferably, the assembly (14) includes a flow divider (32) having plural separate passageways (46, 48), which are in communication with the corresponding mixing chambers (34, 36).Type: GrantFiled: June 13, 2002Date of Patent: April 13, 2004Assignee: Wenger Manufacturing, Inc.Inventors: Paul Tedman, Bobbie W. Hauck
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Patent number: 6682213Abstract: A twin-screw continuous kneading apparatus is provided which can stably supply an additive without reducing the production capability and greatly increase the throughput of a high-quality compound. The kneading apparatus includes a second supply unit connected to an upstream end or a midstream portion of a barrel and supplying an additive into kneading chambers, and has a kneading zone provided by a part of each of kneading screws downstream of the second supply unit for mixing the additive into a kneaded material.Type: GrantFiled: January 2, 2002Date of Patent: January 27, 2004Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Kimio Inoue, Koichi Miyake
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Patent number: 6669358Abstract: A colored plastics molding device can perform automatic calibration, and thus colorant can be charged, being free from wrong calculation and error, and therefore, high-quality colored plastics molded items can be obtained.Type: GrantFiled: March 12, 2002Date of Patent: December 30, 2003Assignee: Sysko CorporationInventor: Toshio Shimoda
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Publication number: 20030231544Abstract: Material processing apparatus (10) is provided for the simultaneous production of different characterized final products using a single, initially processed product stream. The apparatus (10) includes a barrel assembly (12) having an elongated, tubular barrel (16) with a flighted, axially rotatable screw (26) within the barrel, and an additive incorporation assembly (14) coupled with the barrel (16) and having a plurality of individual mixing chambers (34, 36) configured to receive and process individual, separate streams of product from the barrel assembly (12). Individual additive injectors (52, 54) are also provided for injection of additives such as colorants or the like into the respective product streams for mixing with the chambers (34, 36). Preferably, the assembly (14) includes a flow divider (32) having plural separate passageways (46, 48), which are in communication with the corresponding mixing chambers (34, 36).Type: ApplicationFiled: June 13, 2002Publication date: December 18, 2003Applicant: WENGER MANUFACTURING, INC.Inventors: Paul Tedman, Bobbie W. Hauck
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Publication number: 20030142580Abstract: A container of liquid color material has a diaphragm liquid color pump located therewithin for providing liquid color from the container and non-drip apparatus for releaseably connecting the container with a blender for supply of liquid color thereto and methods for pumping and supplying liquid color incorporating the same.Type: ApplicationFiled: January 31, 2002Publication date: July 31, 2003Inventor: Stephen B. Maguire
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Publication number: 20030095468Abstract: A colored plastics molding device with which calibration is automatically performed, and thus the colorant can be charged, being free from wrong calculation and error, therefore, high-quality colored plastics molded items can be obtained.Type: ApplicationFiled: March 12, 2002Publication date: May 22, 2003Inventor: Toshio Shimoda
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Patent number: 6550954Abstract: Continuous fibers are led through a roller nip which is formed between a pair of wetting rollers which are driven in opposite rotational directions and the surface of which has a coating of the flowable plastic material in a thickness which is sufficient for the constant filling of the roller nip with the plastic material. The wetted fibers are fed to the plastic material in the extrusion chamber, and the continuous fibers are mixed with the plastic material in the extrusion chamber. A device for carrying out the method includes a screw-type extruder having an extrusion chamber surrounded by an extruder barrel which has, in addition to the entry opening and the exit opening for the extruded plastic material, a lateral opening for the feeding in of continuous fiber material, and a wetting device for the wetted fiber material to be fed in, the outlet of which is in transporting connection with the lateral opening.Type: GrantFiled: June 21, 2001Date of Patent: April 22, 2003Assignee: Berstorff, GmbHInventor: Siegfried Chszaniecki