Abstract: A method for producing a ceramic honeycomb filter by blending a starting material mixture comprising a ceramic material, a molding aid and a pore-forming material under a pressure of 0.12-0.5 MPa in a pressure kneader to form a moldable material for a honeycomb extrudate.

Abstract: A machine for the mixing and extrusion of rubber-based and silicone-based plastic materials and method thereof is disclosed, comprising a dump extruder with conical converging twin screws (10) arranged in a batching chamber (12) in which the outlet of the dump extruder is temporarily closed by a removable blind flange (11), the batching chamber also acting as a compounding chamber.

Abstract: A cutting mechanism is mounted to a tub of a dough mixing apparatus including an internal mixing chamber having a rotatable agitator assembly for forming dough. After the dough is formed, the tub is rotated and the cutting mechanism is automatically shifted from a non-cutting position, wherein an elongated blade element of the cutting mechanism is located remote from the agitator assembly so as to not interfere with the dough forming process in the internal mixing chamber, to a cutting position, wherein the elongated blade element is arranged directly adjacent an operational path of mixing elements of the agitator assembly to slice the dough, whereupon the dough readily falls from the agitator assembly for enhanced discharge of the dough from the tub. The cutting mechanism can be integrated into a breaker bar or separately mounted in the tub.

Abstract: The present invention provides a mixer for producing a paste by mixing components, comprising a housing having a longitudinal axis, a rear end, and a front end provided with a discharge opening; and a mixing chamber formed in said housing and having an entry side facing said rear end of said housing. The initial content of the mixing chamber is diverted from the discharge opening, and the subsequent content of the mixing chamber is extrudable from the discharge opening.

Abstract: The invention relates to a gear pump which is suitable for delivering highly viscous materials. The aim of the invention is to provide a gear pump having a low-wear and low-maintenance bearing system, high output and good self-cleaning properties. For this purpose, the gear pump according to the invention comprises a housing, a gear section comprising a sun wheel and a plurality of stationarily mounted planet wheels, an input screw section comprising an input screw shaft linked with the sun wheel in a rotationally fixed manner and an input transfermix area, and an output screw section comprising an output screw shaft linked with the sun wheel in a rotationally fixed manner and an output transfermix area. The screw shafts, in the transfermix areas, have flight depths that decrease toward the gear section.

Abstract: A conveying apparatus comprising an extruder having a housing, a gear pump connected to the extruder, an extruder cylinder rotatably mounted in the housing, and a plurality of pins extending radially outwardly from the extruder cylinder. The extruder housing is provided with helical conveyor paths and openings for the pins.

Abstract: In a conical twin-screw extruder in which two rotor shafts having flights on the outer peripheral surfaces thereof and being adjacent to each other in the lateral direction are accommodated in a barrel having a raw material supply port on one side and a raw material discharge port on the other side, and the distance between the rotor shafts and the outside diameters of the flights thereof are gradually reduced from the supply port side to the discharge port side, characteristically, the barrel is provided with a water-removing port for removing water contained in a raw material supplied through the raw material supply port, out of the barrel. The extruder can be applied to raw materials various shapes, sizes, and properties.

Abstract: An extruder/gear pump assembly is provided having an extruder screw connected to the gear pump. The relative speed of the extruder screw and the gear pump are adjustable by the use of a shaft housed in a cavity of the extruder screw.

Abstract: The invention relates to a method for regulating the minimal value of the pressure in the first half of the metering zone in a direction of conveyance in a single-screw degassing extruder or in a cascade extruder during the conveying of a melt consisting of a thermoplastic. The single-screw degassing extruder or the cascade extruder each have a first screw section (13), a degassing zone (14), a metering zone (22), and a measuring control loop (M), which includes a pressure measuring sensor (P) in the first half of the metering zone, a regulator (R) and an actuator (S) for influencing the pressure in the metering zone. The pressure is measured by the pressure measuring sensor (P) and is set by the regulator (R) and the actuator (S) so that the minimal value at the location of measurement ranges from 0.1 to 10 bar.

Abstract: A dough treatment facility comprises, among other things, a dough kneading arrangement, which comprises an inner kneading drum, an outer kneading drum which is moved in relation thereto within the scope of a kneading motion, and a plurality of kneading compartments which are at least partially defined by the kneading drums. The kneading motion is actuated by means of a kneading drive. This drive comprises a first drive component for rotation of the inner kneading drum, a second drive component for rotation of the outer kneading drum, and a third drive component for periodic motion of the outer kneading drum relative to the inner kneading drum, this motion having a motional component parallel to the longitudinal axis of the kneading drums. A kneading drive gear actuates the driving motions of the three drive components, derived from the motion of a single transmission shaft.

Abstract: High levels of treated fumed silica, processing fluid and high molecular weight silicone polymer are continuously compounded into a homogeneous silica filled heat-vulcanizable silicone composition by forming a premix in a continuous annular layer mixer and continuously discharging the premix into a compounding apparatus for compounding to form the filled heat-vulcanizable silicone composition.

Abstract: A method for the production of rubber mixtures in a ram kneader or in an aggregate combination of a ram kneader and a preferably thereunder disposed ram-less kneader includes applying a fluid in a surface covering application onto the mixture which has been handled in the ram kneader at the same time as during the mixing process at which there occurs at least one of an enlargement of its working volume, during the discharge process in which the mixture is discharged from the ram kneader, and during a time at which the mixture is in the ram-less kneader, the boiling point of the fluid being less than the desired end temperature of the mixture and the fluid being evaporated during the course of further working of the mixture in a manner in which no fluid remnants remain.

Abstract: A continuous kneading apparatus and method are provided wherein discharge ports are provided at a plurality of positions of the barrel to discharge a kneaded product, and one of the plurality of the discharge ports is selected according to a desired kneading condition so as to discharge the kneaded product from only the selected discharge port. Another continuous kneading apparatus and method are provided wherein a plurality of charging ports are provided at a plurality of positions of the barrel to supply a material to be kneaded into the chamber, and one of the plurality of charging ports is selected according to a desired kneading condition. The kneading apparatuses and methods permit adjustment and control of a viscosity and a dispersion degree of a compounding agent over a wide range, and continuous kneading to achieve significant rationalization of a process for producing a kneaded product.

Abstract: A dough treatment facility comprises a dough feeder, a dough metering arrangement, a dough kneading arrangement, a transfer arrangement disposed between the dough metering arrangement and the dough kneading arrangement as well as a dough discharge arrangement. A delivery piston, which is driven by a drive mechanism, forms part of the dough metering arrangement. A drive component of the drive mechanism comprises a load sensing device, which is disposed for sensing the load by which the delivery piston, when pressing the dough, acts on the dough.

Abstract: An apparatus for pre-processing and subsequent plastification or agglomeration of synthetic plastic materials, in particular thermoplastic waste plastics for recycling purposes, has a receptacle (1) in which at least one comminuting tool (6) circulates. The housing (7) of a screw (8) is connected to the receptacle (1). The diameter (D) of the receptacle (1) has the following relationship to the screw diameter (d): D=10.{square root over (K.d2)}, wherein D is the inner diameter of the receptacle in mm, d is the screw diameter in mm and K is a dimension-less constant which amounts to at least 190. Thereby the dwell times of the synthetic plastic material within the receptacle (1) are kept at optimal values.

Abstract: In a continuous mixer, a chamber formed in a barrel comprising a feed port for feeding raw material to be mixed on one end side and a discharge port for discharging mixed material on the other end side. A pair of screw provided in the chamber has a feed part for conveying raw material to be mixed which is fed through the feed port and a mixing part for mixing the raw material. The barrel is provided with a raw material discharge port for communicating the position corresponding to the feed part in the chamber to the outside of the barrel, and an opening/closing cover for freely opening and closing the raw material discharge port. The screw can be rotated reversibly. Even though large amounts of raw materials to be mixed may stay in the chamber due to an emergency stop, the raw materials can be easily discharged from the raw material discharge port.

Abstract: The invention relates to a method and a an apparatus for processing various materials, the apparatus including at least two annular feed gaps placed one within the other. The beginning of each feed gap is provided with a grinding section (5), which is followed in the apparatus by a mixing section (10). The materials are processed in the grinding section (5), whereafter they are mixed in the mixing section (10), and the mixture is extruded into a product.

Abstract: The invention relates to a method for regulating the minimal value of the pressure in the first half of the metering zone in a direction of conveyance in a single-screw degassing extruder or in a cascade extruder during the conveying of a melt consisting of a thermoplastic. The single-screw degassing extruder or the cascade extruder each have a first screw section (13), a degassing zone (14), a metering zone (22), and a measuring control loop (M), which includes a pressure measuring sensor (P) in the first half of the metering zone, a regulator (R) and an actuator (S) for influencing the pressure in the metering zone. The pressure is measured by the pressure measuring sensor (P) and is set by the regulator (R) and the actuator (S) so that the minimal value at the location of measurement ranges from 0.1 to 10 bar.

Abstract: A process for producing an aqueous dispersion of a polymer in an aqueous medium having a viscosity below 10 Pa.s, in which the polymer is dispersed in an aqueous medium in an extruder at a temperature above 100° C., the pressure inside the extruder being maintained above atmospheric pressure so that the aqueous medium does not boil inside the extruder.

Abstract: A method and apparatus for synchronizing the flows of molten polymer or similar materials in molding systems which utilize manifolds to direct flow into one or more cavities of an injection mold. The apparatus utilizes intermeshing positive displacement, interconnected gearing systems similar to positive displacement gear pumps in hydraulic systems. These positive displacement gear mechanisms are placed in each parallel flow channel such that all flow in each channel passes through a gear mechanism. After a mold cavity is filled, the gear mechanisms can be utilized as melt pumps to continue packing or holding plastic in the mold cavity. By reversing the pump mechanisms, precise decompression of the flow channels to eliminate gate stringing and other adverse effects can be accomplished.

Abstract: A continuous kneading apparatus and method are provided wherein discharge ports are provided at a plurality of positions of the barrel to discharge a kneaded product, and one of the plurality of the discharge ports is selected according to a desired kneading condition so as to discharge the kneaded product from only the selected discharge port. Another continuous kneading apparatus and method are provided wherein a plurality of charging ports are provided at a plurality of positions of the barrel to supply a material to be kneaded into the chamber, and one of the plurality of charging ports is selected according to a desired kneading condition. The kneading apparatuses and methods permit adjustment and control of a viscosity and a dispersion degree of a compounding agent over a wide range, and continuous kneading to achieve significant rationalization of a process for producing a kneaded product.

Abstract: An extruder plant includes a worm extruder having a reduced length and including only a feed zone of the extruder plant and a gearwheel extruder connected downstream of the worm extruder and including a plasticizing and pressure build-up zone of the extruder plant.

Abstract: The apparatus is used for industrial mixing of in particular viscous or pasty materials in a mixing vessel (1) and for industrial expulsion of the mixed product produced from this vessel (1). The mixing vessel (1) is closed by a bottom part (3) and a top part (5) opposite the latter. In the mixing vessel (1) there is a movable mixing tool (9) whose position can be varied. The mixing vessel (1) is arranged approximately horizontally and through the top part (5) there extends a linear guide (7) with which the mixing tool (9) can be moved, varying its position. The bottom part (3) is designed to be displaceable towards the top part (5) in order to expel the mixture in the vessel (1).

Abstract: With the same screw diameter as in conventional screw extruders, the screw length is reduced, whereby the material residue is reduced, the throughput is increased, the screw motive power is reduced, the temperature control is facilitated to prevent rubber scorching, and extrusion molding of a vulcanizalbe rubber composition is made possible at a lower temperature.

Abstract: Shaped bodies of particulate material are produced by introducing an easily flowable slurry of water and particulate material into a mold with perforated walls and applying a sufficiently high pressure to the slurry in the mold so as to express a sufficient proportion of the liquid to allow physical contact and interengagement between the particles. The extrusion is carried out continuously in an extension process including: (A) introducing the slurry under high pressure, (B) conveying the slurry through a shaping section to (C) a draining and consolidation section with drain holds or slits (3), to leave the extruder through (E) an exit section in the form of a solid body (4).

Abstract: An extrusion head with a mixing device and an adjustable shear effect, for homogenizing, mixing and shearing the material conveyed to it in form of polyester melts, elastomers and other miscible viscous and paste materials. The extrusion head has a pair of toothed wheels arranged one over the other, with one wheel having a double helical gearing and the other having a pair of axially spaced oblique teeth with a center annular groove. The material supplied flows around one toothed wheel and fills its tooth gaps and those of the other toothed wheel. The material is taken back in the outer region of the one toothed wheel by the rotary movement, is axially crushed out by the other toothed wheel and conveyed into an outlet channel through the groove in the other toothed wheel. The mixing, homogenization and shearing of the material can be adjusted by the drive of the one toothed wheel, thus making it possible to obtain a high outlet temperature where the material is elastomers.

Abstract: A method and apparatus for making a multi-colored, injection molded product. A nozzle which has at least two separate feed passageways receives the primary resin stream from the primary feed tube. Two separate fluid-operated cylinders add different colorant masses to the separate portions of the feed stream through lateral openings into the two passageways. Blending of the two different masses is prevented in the nozzle and blending with the primary resin stream is minimized during feed to the mold to optimize the brightness of the colors in the end product.

Abstract: In a twin extruder wherein an underwater cutting apparatus 12 is connected, via a gear pump 9, to an discharge port 8 of a cylinder 1 which houses therein twin screws both ends of which are supported, both sides of both screws 2, 3 are material conveying sections 5a, 5b having flights of small lead, the downstream sides of the respective material conveying sections 5a, 5b are kneading sections 6a, 6b having flights of large lead, both kneading sections 6a, 6b are connected about the center of the screws 2, 3, and the cylinder 1 positioned at the center of the screws 2, 3 is provided with the discharge port 8.

Abstract: A process for preparing thermoplastics or polymer blends comprising (A) from 5 to 95% of a water-moist elastomer component containing up to 60% of residual water, (B) from 5 to 95% of a thermoplastic polymer, (C) from 0 to 95% of a further polymer, and (D) from 0 to 70% of additives, said process comprising mixing the components A to D in an extruder with mechanical dewatering of component A, wherein the extruder has at least two rotating screws and, in the conveying direction, is essentially composed of a metering section into which component A is fed, a squeeze section which serves for dewatering component A and contains a retarding element and an associated dewatering orifice which is present upstream of the retarding element by a distance corresponding to at least one screw diameter, a feed section in which the thermoplastic polymer B is introduced as a melt into the extruder, a plastication section with mixing or kneading elements, a devolatilization section with an orifice and in which the remaining wat

Abstract: Measured quantities of cereal flakes are loaded into suitable forming moulds in which they are subjected to successive pressure pulses spaced by respective periods in which the pressure is released, so as to compact the cereal flakes, producing cereal aggregates in which the tendency to crumble is considerably reduced.

Abstract: This invention relates to an injection unit for an injection molding machine, which is free of inconvenience such as a reduction in ability and clogging of a powdery filler upon molding a powdery-filler-added resin, can prevent cutting of long fibers upon molding a long-fiber-filled resin, can also be applied to feed resins which give off evaporated gas, can be used for a wide variety of resins, and can be constructed with a substantially-reduced machine length. The injection unit is therefore constructed of a tank and an injection cylinder. The tank has a built-in mixing rod with numerous fins extending from the mixing rod, whereby a feed resin is plasticized by rotation of the mixing rod. The injection cylinder is connected with the tank and has a built-in injection plunger, whereby a molten resin fed from the tank is injected into a mold by the injection plunger.

Abstract: An object of the present invention is to provide a kneading and extruding machine which includes a screw type two-shaft kneader and a gear pump in which the degree of kneading melted resin material can be made uniform at the discharging port of the screw type two-shaft kneader. In the kneading and extruding machine of the present invention, the height of scraping flights or inverse flights of the screw in the discharging section of the screw type two-shaft kneader is determined to be an average of the inner diameter of the cylinder and the bottom diameter of the groove of the screw at the most.

Abstract: An object of the present invention is to provide a kneading and extruding machine which includes a screw type two-shaft kneader and a gear pump in which the degree of kneading melted resin material can be made uniform at the discharging port of the screw type two-shaft kneader. In the kneading and extruding machine of the present invention, the height of scraping flights or inverse flights of the screw in the discharging section of the screw type two-shaft kneader is determined to be an average of the inner diameter of the cylinder and the bottom diameter of the groove of the screw at the most.

Abstract: An internal mixer having a floating weight disposed in contiguous with an internal mixer main body and made elevatable in a hopper to which a material to be mixed is charged, wherein a hydraulic cylinder for elevating the floating weight is disposed in contiguous with the internal mixer main body, a pneumatic/hydraulic pressure conversion means for pressure conversion between a hydraulic side and a pneumatic side is disposed separately from the internal mixer main body, and the hydraulic side of the hydraulic cylinder for lowering the floating weight is connected with the hydraulic side of the pneumatic/hydraulic pressure conversion means. The reliability of the internal mixer can be improved while making the structure compact and facilitating the maintenance operation.

Abstract: A device to mix and extrude various ingredients including pastas, pastries, baked goods, hors d'oeuvres, and cookies. The device includes novel measuring, mixing and extrusion arrangements including: an automatic measuring cup; a way to continuously mix and extrude ingredients without intervening cleanings; a mixing and extrusion feed for handling different consistencies of ingredients; an integrated automatic cutter; motor cooling and extruded ingredient drying; as well as various safety devices.

Abstract: A supplying device and method make use of a cylinder and a rotary member rotatable in the cylinder for introducing and forwarding a band- or string-shaped raw material having a regular section along a fluidization passage formed between the cylinder and rotary member, while fluidizing the raw material into fluid material with frictional heat produced by the rotation of the rotary member. The fluid material is continuously discharged from a nozzle disposed on the cylinder to various processing devices such as a synthetic-resin molding machine or machine tool.

Abstract: A retruder having a housing with a pair of counter-rotating worm gears axially mounted within said housing for counter-rotation to process a medium. The housing has an inlet and also an outlet through which the processed medium is discharged which is transverse to (radially of) the housing axis. An insert in the housing is selectively slidably movable along the housing axis to overlie the outlet to adjust its size.

Abstract: An apparatus for receiving and transporting material mixed in internal mixers used for processing rubber mixtures. At least one mixer is provided that has a discharge opening at the bottom. A closure that is pivotable about a horizontal axis is provided for opening and closing the discharge opening. At least one receptacle is adapted to be disposed below the discharge opening of the mixer for receiving mixed material from the mixer. After a receptacle has received mixed material from the mixer, and prior to closure of the closure, a receptacle is withdrawn in a closure direction of the closure.

Abstract: A throttle for the adjustment of the pressure of plastic material in screw extruders in which the throttle is a cylindrical plunger submerged in the melt flow in a melt channel. In order to eliminate dead spaces downstream of the throttle, the plunger is arranged in a symmetrical and displaceable manner in a rectangular melt channel and one or more through holes are provided in the plunger in the flow direction in the submerged region of the plunger.

Abstract: A method and apparatus for controlling the discharge of an elastomeric material from a high intensity mixing machine having a mixing chamber with two rotors and an outlet with a drop door. The drop door is open when the rotors are in a predetermined preferred position for unloading the mixing machine in response to the positions of indicators on the rotor shafts. Sensors mounted in the wall of the outlet determine when the gate is clear after unloading of the mixed elastomeric material whereby the drop door may be moved into the outlet for closing of the mixing chamber as soon as the unloading is completed.

Abstract: An apparatus for the treatment of dough, in particular portioning and kneading, has a drum (2) rotatable around a horizontal axis and provided on its periphery with receiving openings (3, 4) for the dough. In these receiving openings the dough is treated, for example by a kneading member. In each receiving opening (3, 4) a piston (43) is guided in radial direction of the drum along a restricted guidance (46) that on its entire is rotatable relative to the drum (2). The restricted guidance consists of at least two members (91, 92) adjustable relative to each other and completing each other effectively to the common restricted guidance (6) and always reliably guiding the pistons (43). By relative adjustment of the two members (91, 92), the treatment conditions on a station can be changed without influencing the other stations FIG. 2.

Abstract: An extruder in which the joint between the downstream, forward end portion of a cylinder and a gear pump is always kept tight, so that molten resin material is prevented from leaking out. As the main discharge port of a diverter valve is prevented from shifting from the inhalation port of the gear pump at the joint therebetween, the flow passage at the joint is always smooth without a spot where the molten resin material collects. The quality of resin products thus becomes stable.

Abstract: An apparatus for kneading portioned dough pieces comprises a drum (2) rotating around a horizontal axis and being provided on its periphery with alternatively disposed receiving openings (3,4) of different size for the dough to be kneaded. In each receiving opening (3,4) a piston (43) is guided in radial direction and a restricted guidance (48) is provided for the adjustment of these pistons. A change-over means (50) enables one to position always only one of the two sizes of the receiving openings (3,4) below the kneading device (25), so that this kneading device is common of all sizes of the receiving openings (3,4). Thereby, dough pieces having a large range of weight can be kneaded (FIG. 1).

Abstract: An apparatus and method for controlling thermoplastic mixing in a plastic extrusion machines used for injection molding, blow molding or other reciprocating molding process. The plastic extruder having a rotating helical screw within a cylindrical shell with an automatic shut-off and mixing valve secured to the helical screw at the downstream end of the screw. The automatic shut-off and mixing valve includes a unitary valve body with a poppet. A plurality of mixing groove pairs are arranged extending substantially longitudinally on the surface of the valve body. Select angular bores extend from the groove pairs to the poppet. The poppet is axially movable within and rotatable relative the valve body. The poppet has an axial stem extending into a longitudinal axial bore within the valve body. An elastic means is positioned on the rearward end of the poppet maintaining the valve in a normally closed position against a seating surface of the valve body when there is no rotation of the helical screw.

Abstract: In a thermoplastic material extrusion line having a melt extruder, a gear pump, and a die aligned with one another, the gear pump is supported on a hinged articulable arm for swinging movement into and out of operative disposition in alignment with the extruder to simplify realignment of the gear pump with the extruder and the die whenever it becomes necessary to remove the gear pump from the line for maintenance or service.

Abstract: A hydraulic control device for a closed type kneader, including a sealing surface pressure applying circuit for applying a sealing surface pressure to a sealing device for sealing a rotor accommodated in a kneading chamber, a drop door driving circuit for controlling an opening and closing operation of a drop door for closing a bottom surface of the kneading chamber, and a power circuit for supplying a pressure oil to the sealing surface pressure applying circuit and the drop door driving circuit. The sealing surface pressure applying circuit is connected to a pressure oil supply line in the drop door driving circuit for a closed condition of the drop door. Accordingly, when the application of the sealing surface pressure is unnecessary, that is, when the drop door is opened, the sealing surface pressure is prevented from being applied to the sealing device, thereby extending the life of the sealing device.

Abstract: A device to mix and extrude various ingredients including pastas, pastries, baked goods, hors d'oeuvres, and cookies. The device includes novel measuring, mixing and extrusion arrangements including: an automatic measuring cup; a way to continuously mix and extrude ingredients without intervening cleanings; a mixing and extrusion feed for handling different consistencies of ingredients; an integrated automatic cutter; motor cooling and extruded ingredient drying; as well as various safety devices.

Abstract: A method of manufacturing a rubber mixture includes the step of mixing at a first temperature in a batchwise operation a base mixture of rubber and non-reactive additives in a ram mixer. In a subsequent step the base mixture is removed from the ram mixer and formed to a strand. The strand is cooled to a temperature at which the strand is still warm. The warm strand is then fed to a ramless mixer and reactive additives are added. In a batchwise operation the base mixture and the reactive additives are mixed at a second temperature that is lower than the first temperature in order to form a finished rubber mixture. Preferably, cooling and feeding of the strand are performed simultaneously.

Abstract: Process for producing from a rubber mixture blanks for finished parts in the rubber industry is composed of an extruder having a cylinder and a screw rotatable in the cylinder to plasticize a rubber mixture fed into the cylinder, an extrusion head and a gear pump between the extruder and the extrusion head for producing extrusion pressure and forcing the mixture through the extrusion head at a predetermined rate per unit time to form a uniform strand of predetermined shape which is cut into uniform lengths.

Abstract: A device to mix and extrude various ingredients including pastas, pastries, baked goods, hors d'oeuvres, and cookies. The device includes novel measuring, mixing and extrusion arrangements including: an automatic measuring cup; a way to continuously mix and extrude ingredients without intervening cleanings; a mixing and extrusion feed for handling different consistencies of ingredients; an integrated automatic cutter; motor cooling and extruded ingredient drying; as well as various safety devices.