Fusion Splicing Patents (Class 385/96)
  • Patent number: 7070342
    Abstract: A compact, low profile splicing system for joining optical fibers produces durable, low transmission loss fusion splices. The system employs active optical techniques such as profile alignment or local injection and detection to achieve optimized alignment of the fibers prior to fusion. Light injected into one fiber is propagated across the interface to a second fiber. A detector senses the intensity of the injected light in the second fiber. After the relative position of the fibers is manipulated to maximize the transmitted intensity, the fibers are fusion spliced using an electric arc discharge. The accurate alignment achievable using the local injection and detection system to drive adaptive fiber positioning affords a method for reliably producing low splices. The present system is compact and low in profile, making it operable in cramped quarters with limited clearance to adjacent equipment and structures and with only a minimal amount of free fiber slack available.
    Type: Grant
    Filed: March 23, 2004
    Date of Patent: July 4, 2006
    Assignee: Aurora Instruments, Inc.
    Inventors: Simon P. Bush, Nellie L. Cabato, John A. Crowell, Cheng P. Ma, Andrew Vellrath, Laurence N. Wesson
  • Patent number: 7061522
    Abstract: In an optical fiber observing image processing apparatus, at least two different capturing modes is provided in an image capturing means for capturing image data from two or more television cameras, so that, by automatically switching capturing modes in synchronous with or independently from progress of the image processing, high speed processing can be achieved regardless of limitation of a data capturing speed. A scanning converting means is provided in a rear stage of the image capturing means, and a plurality of different transfer modes for transferring data between the scanning converting means and the image capturing means are prepared. Further, a delay means may be provided in a front stage of the scanning converting means.
    Type: Grant
    Filed: February 3, 1999
    Date of Patent: June 13, 2006
    Assignee: The Furukawa Electric Co., Ltd.
    Inventors: Hidekazu Kojima, Seiryo Mishima
  • Patent number: 7043127
    Abstract: An optical fiber suitable for use in a single fiber or multifiber optical connector or array is structured with a core region and a cladding region surrounding the core region, and exhibits a bending loss of a fundamental mode of the fiber at a wavelength ? is lower than 0.1 dB/m at a diameter of 15 mm, a mode-field diameter of the fundamental mode at an end of the fiber at the wavelength ? is between 8.0 ?m and 50 ?, and a bending loss of a first higher-order mode at the wavelength ? is higher than 1 dB/m at a diameter of 30 mm. The fiber may be multistructured, wherein the cladding region comprises a main medium and a plurality of sub medium regions therein to form a spatially uniform average refractive index.
    Type: Grant
    Filed: March 15, 2005
    Date of Patent: May 9, 2006
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Takemi Hasegawa, Eisuke Sasaoka, Daizo Nishioka, Tomohiko Ueda, Toshifumi Hosoya
  • Patent number: 7040818
    Abstract: A device for reinforcing an optical fiber fusion spliced part a heating mechanism for heating a protective member and optical fiber clamping mechanisms which are arranged at both sides of the heating mechanism. Relative height positions of the heating mechanism and the optical fiber clamping mechanisms are configured to be changeable.
    Type: Grant
    Filed: April 23, 2004
    Date of Patent: May 9, 2006
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventor: Ryuichiro Sato
  • Patent number: 7037003
    Abstract: Techniques are described for reducing splice loss between a pair of optical fibers. A first fiber is spliced to a second fiber at a splice point. A region of the spliced fibers, including the splice point, is thermally treated to cause a controlled diffusion of dopants in the region. A controlled tension is then applied to the splice region while heating it to a predetermined temperature to produce a controlled change in the splice region's strain state. Further described is a heat and tension station for performing a heat and tension technique on a pair of spliced fibers.
    Type: Grant
    Filed: November 12, 2002
    Date of Patent: May 2, 2006
    Assignee: Fitel USA Corp.
    Inventors: Erling D. Christensen, Torben E. Veng, Andrew D. Yablon
  • Patent number: 7037004
    Abstract: A large-diameter core optical fiber and a small-diameter core high optical fiber are fusion-spliced, and the spliced portion is heated to expand the core diameter of a core of the high optical fiber and form a spot size transition portion, whereby spot sizes of the optical fibers are matched and relative refractive index differences thereof are made substantially identical. Subsequently, the optical fiber is cut at an arbitrary position and the spliced portion and the spot size transition portion are placed inside a ferule with the large diameter core optical fiber arranged on a light incident and outgoing end face side of the ferrule to form an optical fiber component. The core diameter is expanded while monitoring transition loss of the splined portion to obtain an optical fiber component having an optimal spot size transition portion without an advanced technique and without increase in transition loss.
    Type: Grant
    Filed: November 24, 2003
    Date of Patent: May 2, 2006
    Assignee: Showa Electric Wire & Cable Co., Ltd.
    Inventors: Nahoko Nakamura, Keiko Shiraishi, Tomotaka Murase, Susumu Ohneda
  • Patent number: 7039260
    Abstract: A method for generating an optical pulse train includes generating a source optical pulse train having a predetermined pulse period; optically combining a plurality of uniform pitch grating waveguides having a substantially identical Bragg wavelength and ?/4-phase-shift waveguides in an alternating sequence so as to form a multiple ?/4-phase-shift grating waveguide; inputting the source optical pulse train from one end of the multiple ?/4-phase-shifted grating waveguide; and extracting reflected optical pulses by the plurality of uniform pitch grating waveguides from the one end of the multiple ?/4-phase-shifted grating waveguide.
    Type: Grant
    Filed: February 5, 2003
    Date of Patent: May 2, 2006
    Assignee: Oki Electric Industry Co., Ltd.
    Inventors: Akihiko Nishiki, Masanori Hanawa, Hiroyuki Sasaki, Mikio Takahara
  • Patent number: 7036995
    Abstract: In fusion-splicing a dispersion compensating optical fiber having a negative dispersion slope, with a connection optical fiber having a different near field pattern from that of the dispersion compensating optical fiber, if for the connection optical fiber, one is selected such that a theoretical joint loss in a used wavelength, obtained from an overlap integral of a near field pattern of the dispersion compensating optical fiber after fusion splicing and a near field pattern of the connection optical fiber after fusion splicing is presumed to be 0.3 dB or less, in an unconnected state, a construction enabling connection at a low loss results.
    Type: Grant
    Filed: September 23, 2004
    Date of Patent: May 2, 2006
    Assignee: Fujikura, Ltd.
    Inventors: Takaaki Suzuki, Shogo Shimizu, Kazuhiko Aikawa, Kuniharu Himeno
  • Patent number: 7029187
    Abstract: A method for splicing optical fibers includes securing a first optical fiber and a second optical fiber within an apparatus, stripping a coating from about the first optical fiber by a first laser beam generated from at least one laser, and stripping a coating from about the second optical fiber by the first laser beam. The method also includes cleaving an end of the first optical fiber via a second beam from the laser, and cleaving an end of the second optical fiber via the second laser beam. The method further includes splicing the ends of the optical fibers together via a third laser beam from the laser, thereby creating a fused connection between the first optical fiber and the second optical fiber, and removing the first and second optical fibers from within the apparatus.
    Type: Grant
    Filed: May 31, 2002
    Date of Patent: April 18, 2006
    Assignee: Corning Incorporated
    Inventors: Thomas R. Chapman, L. Kirk Klingensmith
  • Patent number: 7014372
    Abstract: A method of splicing optical fibers includes affixing a first fiber to a first keying element having a particular radial orientation, inserting the keying element in a support which receives the keying element only in a specific radial orientation, cleaving the fiber affixed to the inserted keying element at a predetermined angle (?) relative to the support to form an angled fiber end face, removing the keying element from the support, inserting the keying element into a splicing body which receives the keying element only in a specific radial orientation such that the angled fiber end face has a predictable radial orientation with respect to the splice body, and repeating the above operations for a second fiber and a second keying element, whereby the first angled fiber end face and the second angled fiber end face abut in a substantially parallel orientation.
    Type: Grant
    Filed: September 11, 2002
    Date of Patent: March 21, 2006
    Assignee: Tyco Electronics Raychem NV
    Inventors: Jan Watte, Daniel Daems, Jacco Elenbaas, Twan Hultermans, Ton Bolhaar
  • Patent number: 6993938
    Abstract: Systems, devices and methods for compiling and fracturing optical fibers are disclosed.
    Type: Grant
    Filed: October 14, 2003
    Date of Patent: February 7, 2006
    Assignee: Lockheed Martin Corporation
    Inventor: William L. Stewart, II
  • Patent number: 6994481
    Abstract: A manufacturing apparatus and method of a fiber coupler is provided. A movable electric arc is employed to fuse more than two stacked fibers for manufacturing a fiber coupler having a small size and good environment stability. It is advantageous that the fiber coupler can be used in a SDH (Synchronous Digital Hierarchy) communication system, and the method also be used to manufacture the all-fiber CWDM (Coarse Wavelength Division Multiplexing) multiplexer which covers the E-band wavelengths and the sub-components of the OADM (Optical Add/Drop Multiplexer). And, all these functions are difficult to be achieved by the conventional techniques.
    Type: Grant
    Filed: December 5, 2003
    Date of Patent: February 7, 2006
    Assignee: National Chiao Tung University
    Inventors: Sien Chi, Shiao-Min Tseng, Nan-Kuang Chen
  • Patent number: 6991383
    Abstract: A method and arrangement for achieving low splice-losses when connecting Highly Rare-Earth-Doped (HRED) optical fibers and dissimilar optical fibers having a large Mode Field Diameter (MFD) mismatch. Warm images are taken during a pre-fusion process to capture thermal light emissions and determine an arc-center position. The end-surfaces of the fibers are abutted and longitudinally offset from the arc-center, based on the light propagation direction and the MFD-mismatch. The fibers are then asymmetrically heated with different fusion temperatures during the main fusion processes. An MFD-match is achieved with well-defined fusion currents and fusion time. To maintain the same offset distance in a sequence of splices, the main-fusion arc-center position is determined by a process of direct arc-recentering.
    Type: Grant
    Filed: August 18, 2004
    Date of Patent: January 31, 2006
    Assignee: Telefonaktiebolaget LM Ericsson (publ)
    Inventor: Wei-Ping Huang
  • Patent number: 6984077
    Abstract: A splicing system for joining polarization-maintaining, single mode optical fibers produces durable fusion splices that have low transmission loss and maintain mode integrity. The system employs active optical techniques such as profile alignment or local injection and detection to achieve optimized lateral alignment of the fibers prior to fusion. Azimuthal alignment is performed using a transverse, polarized light illumination and detection system. Each fiber is rotated azimuthally to determine a transverse intensity function. The transverse intensity functions of the respective fibers are cross-correlated to determine a relative orientation that matches the polarization axes of the fibers. After the relative position of the fibers is manipulated laterally, axially, and azimuthally, the fibers are fusion spliced using an electric arc discharge.
    Type: Grant
    Filed: March 23, 2004
    Date of Patent: January 10, 2006
    Assignee: Aurora Instruments, Inc.
    Inventors: Simon P. Bush, Nellie L. Cabato, Alan D. Gomes, S. Dyer Harris, Douglas F. Tipton, Laurence N. Wesson, Holam Chau
  • Patent number: 6976796
    Abstract: A method for handling a fusion-spliced optical fiber and a transferring jig for transporting the optical fiber are provided. The jig is capable of holding the fusion-spliced optical fiber in a state in which a given tension is applied at the spliced portion, and stopping the application of such tension if needed. The jig is easy to transport and set to each of separate processing processes. In the method, a fusion-spliced optical fiber is clamped at coated portions thereof on both sides of the fusion-spliced portion by a pair of clamps of the jig and transported by the jig holding the optical fiber in a state wherein a given tension is applied thereto through the clamps.
    Type: Grant
    Filed: May 9, 2003
    Date of Patent: December 20, 2005
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Rei Koike, Kazunari Hattori, Tomomi Moriya
  • Patent number: 6966708
    Abstract: A fusion splicing apparatus for fusion splicing end portions of optical fiber by butt discharging. Parameter data of a brightness distribution waveform of optical fiber in cross section is measured from a picked up image. A degree of attribution for the measured parameter data is obtained from fuzzy operation data registered in advance, and the type of the optical fiber is identified through a fuzzy operation. The identified type of the optical fiber is collated with fusion splicing conditions for type of optical fibers registered in advance. The collation result is displayed.
    Type: Grant
    Filed: December 4, 2001
    Date of Patent: November 22, 2005
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventor: Kazunari Hattori
  • Patent number: 6960035
    Abstract: An optical fiber of a bundled fiber light source is an optical fiber whose core diameter is uniform but whose emission end cladding diameter is smaller than an incidence end cladding diameter thereof, and a light emission region thereof is made smaller. An angle of luminous flux from this higher luminance bundled fiber light source, which passes through a lens system and is incident on a DMD, is smaller, i.e., an illumination NA is made smaller. Thus, an angle of flux which is incident on a surface that is to be exposed is smaller. That is, a minute image formation beam can be obtained without increasing the image formation NA, focal depth is lengthen.
    Type: Grant
    Filed: April 9, 2003
    Date of Patent: November 1, 2005
    Assignee: Fuji Photo Film Co., Ltd.
    Inventors: Yoji Okazaki, Hiromi Ishikawa, Kazuhiko Nagano, Takeshi Fujii, Hiromitsu Yamakawa
  • Patent number: 6959131
    Abstract: An achromatic power splitter is formed from multiple optical fibers. The achromatic power splitter operates single mode, which permits the power splitter to operate substantially insensitive to changes in wavelength of the input light, to changes in the polarization of the input light, to changes in the temperature of the device, and to exposure to ionizing radiation.
    Type: Grant
    Filed: November 13, 2003
    Date of Patent: October 25, 2005
    Assignee: Charles Stark Draper Laboratory, Inc.
    Inventor: Reinhardt L. Willig
  • Patent number: 6939060
    Abstract: A vicinity of the fusion spliced portion of optical fibers is mounted on a heating board, after the dissimilar optical fibers having the different mode field diameters are fusion spliced. The vicinity of the fusion spliced portion of the optical fibers is then heated by a heat source via the heating board.
    Type: Grant
    Filed: September 6, 2002
    Date of Patent: September 6, 2005
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Mitsuaki Tamura, Eiichiro Yamada
  • Patent number: 6934454
    Abstract: An optical fiber transmission line including first, second and third optical fibers connected together so that light travels through the transmission line from the first optical fiber, then through the second optical fiber and then through the third optical fiber. The first, second and third optical fibers have first, second and third characteristic values, respectively. The second characteristic value is larger than the first characteristic value and the third characteristic value. The characteristic value of a respective optical fiber being a nonlinear refractive index of the optical fiber divided by an effective cross section of the optical fiber. Pump light is supplied to the transmission line so that Raman amplification occurs in the transmission line as an optical signal travels through the transmission line.
    Type: Grant
    Filed: January 13, 2004
    Date of Patent: August 23, 2005
    Assignee: Fujitsu Limited
    Inventors: Takafumi Terahara, Rainer Hainberger, Takeshi Hoshida
  • Patent number: 6921216
    Abstract: Thermally dissimilar glass fibers are fusion spliced by pretreating the cleaved end surface of the high-temperature fiber to provide a smooth surface for making good contact with the low-temperature fiber. The fibers are heated to a temperature that is high enough to soften the low-temperature fiber but not the high-temperature fiber and brought in contact to form the fusion joint.
    Type: Grant
    Filed: August 8, 2003
    Date of Patent: July 26, 2005
    Assignee: NP Photonics, Inc.
    Inventors: Weijiong Li, Arturo Chavez-Pirson, Eugene Merzlyak, Gary Paysnoe, Bryan Steward, Wenyan Tian, Shibin Jiang
  • Patent number: 6917728
    Abstract: An attachment structure, and an associated method and system for forming the attachment structure. An end of an optical fiber is melted while the end is above, but not touching, an exposed surface of a substrate such that said end becomes molten. The optical fiber is substantially optically transparent to laser radiation of a given wavelength. The molten end is moved toward the exposed surface of the substrate until the end makes physical contact with the exposed surface of the substrate. The moving is performed sufficiently fast so that the end is still molten when the end initially makes the physical contact with the exposed surface of the substrate. The physical contact is maintained for a sufficient length of time to enable the end to bond to the exposed surface of the substrate with no intervening matter between the end and the exposed surface of the substrate.
    Type: Grant
    Filed: June 27, 2003
    Date of Patent: July 12, 2005
    Assignee: International Business Machines Corporation
    Inventors: Michael S. Lemmon, Mark V. Pierson
  • Patent number: 6899470
    Abstract: Systems and techniques are described for fabricating a low-loss, high-strength optical transmission line. In one described technique, a first fiber is spliced to a second fiber at a splice point. The spliced fibers are loaded into a heat treatment station, where a gas torch flame is used to thermally treat a splice region including the splice point, with the thermal treatment reducing splice loss between the first and second fibers. While heating the splice region, a dry gas is purged around the torch flame during the heat treatment process to avoid water at the surface of the spliced fibers. According to further described techniques, a purging gas is fed to the torch flame to purge dust particles from the flame, and after the heat treatment has been completed, the torch flame is used to restore the glass surface of the spliced fibers. Additionally described are torch assemblies for fabricating low-loss, high-strength optical fiber transmission lines.
    Type: Grant
    Filed: July 17, 2002
    Date of Patent: May 31, 2005
    Assignee: Fitel USA Corp.
    Inventors: David John DiGiovanni, Torben E. Veng
  • Patent number: 6890109
    Abstract: An optical fiber splicer for splicing a plurality of first optical fibers arranged in spaced relationship with each other and a plurality of second optical fibers arranged in opposed relationship with the first optical fibers. The optical fiber splicer includes an XY table movable in XY directions orthogonal to each other, a tray mounted on the XY table, and first and second clamps for respectively clamping a selected one of the first optical fibers and a selected one of the second optical fibers to be spliced to the selected first optical fiber. The optical fiber splicer further includes first and second electrodes extending vertically and aligned with each other, first and second cameras located so as to interpose the first electrode, and an image processing unit for processing images picked up by the first and second cameras.
    Type: Grant
    Filed: March 2, 2004
    Date of Patent: May 10, 2005
    Assignees: Fujitsu Limited, Fujikura Ltd.
    Inventors: Tadao Arima, Osamu Saito, Shizuo Ishijima, Hideaki Terauchi, Manabu Tabata, Yoshinori Kanai, Noriyuki Kawanishi
  • Patent number: 6886998
    Abstract: An object is to provide an optical fiber fusion splicing method in which splice loss can be reduced, and also to provide an arc-heating unit used for heating the fusion spliced part of an optical fiber. The method comprises a process of fusion-splicing together the end faces of two optical fibers and a process of continuously heating the fusion spliced part by arc while moving one pair of electrodes provided opposite to each other across the fusion spliced part. The arc heating process is performed with the operation for decreasing arc temperature.
    Type: Grant
    Filed: May 21, 2002
    Date of Patent: May 3, 2005
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Osamu Kasuu, Motonori Nakamura, Tomomi Sano, Tomomi Moriya, Shinji Kayou
  • Patent number: 6886999
    Abstract: The cleaning apparatus for electrodes includes a supporting container provided with a replaceable brush body; and a rotation mechanism for the rotation of the supporting container. The brush body accepts the insertion of the electrodes and cleans the tip end thereof by rotation.
    Type: Grant
    Filed: October 3, 2002
    Date of Patent: May 3, 2005
    Assignee: Fujikura Ltd.
    Inventors: Yoshinori Iwashita, Akira Okubo, Takeshi Sato
  • Patent number: 6885787
    Abstract: An optical waveguide fiber or body having a doped outer region which can be utilized in an optical coupler, a preform which can serve as the precursor for the fiber, an optical coupler, and methods of making same. Water, for example in the form of H2O and/or D2O, may be added to the cladding of the optical waveguide fiber or body.
    Type: Grant
    Filed: January 11, 2002
    Date of Patent: April 26, 2005
    Assignee: Corning Incorporated
    Inventors: A. Joseph Antos, Dana C. Bookbinder, Richard M. Fiacco, Kevin B. Sparks
  • Patent number: 6874948
    Abstract: A method and apparatus for bonding optical fibers are disclosed. A fiber bonding device feeds an optical fiber through a supportive sheath having a ceramic tip at its end. The optical fiber extends slightly beyond the ceramic tip and is aligned with the focal point of a laser, which causes the end of the optical fiber to melt, forming a molten region. The ceramic tip then extends partially into a substrate surface, causing the molten region of the optical fiber to become bonded to the substrate. The process is controlled by computer logic, such that it is an automated, precision process for bonding optical fibers.
    Type: Grant
    Filed: February 14, 2002
    Date of Patent: April 5, 2005
    Assignee: The Regents of the University of California
    Inventors: Mark Brian Farrelly, Theodore David Bennett
  • Patent number: 6866430
    Abstract: Two fiber optic cables are spliced together so as to provide a relatively high strength splice without increasing the diameter of the cable and without degrading cable flexibility at the splice. The strength elements from one cable are used to replace the strength elements at the end of the other cable, after the fiber optic cores of the cables have been fused together. The splicing equipment advantageously uses elongated conduits to hold unwound strength elements out of the way to allow the cores to be fused and to prevent unwanted distortion of the cable during rewinding.
    Type: Grant
    Filed: August 22, 2003
    Date of Patent: March 15, 2005
    Assignee: SCI Systems, Inc.
    Inventors: Glen D. Faiss, James J. Galipeau, George C. Chandler
  • Patent number: 6866428
    Abstract: Provided are connection methods and a heat treatment apparatus to be used in the method capable of readily applying heat treatment to a fusion-spliced portion of a connection line which is formed by fusion-splicing optical fibers of different kinds and capable of finishing the heat treatment with no excess or insufficiency. In the connection methods, after fusion-splicing the optical fibers of different kinds having different MFDs, the heat treatment is carried out to match the MFDs. At the same time, a dummy connection line of dummy optical fibers of different kinds is prepared, which is the same combination as the connection line of the optical fibers of different kinds to which the heat treatment is applied. While measuring connection loss in the dummy connection line directly or indirectly, the heat treatment is applied to the dummy connection line as well as the connection line.
    Type: Grant
    Filed: July 1, 2002
    Date of Patent: March 15, 2005
    Assignee: The Furukawa Electric Co., Ltd.
    Inventor: Tetsuo Suzuki
  • Patent number: 6866429
    Abstract: A low-cost approach is provided for forming a low splice loss, low back reflection loss and mechanically robust angle-fusion splice between a standard silica fiber and a low-temperature non-silica glass fiber. This is accomplished by angle cleaving the silica fiber, square cleaving the non-silica fiber and then asymmetrically heating the fibers to form an angle fusion splice. A matched angle at the end of the non-silica fiber is generated in situ during the splicing process. The tip of the angle-cleaved silica fiber may be polished flat back to the edge of the core to reduce the range of motion of the non-silica fiber during splicing thereby further reducing splice loss and enhancing the mechanical strength of the joint.
    Type: Grant
    Filed: February 25, 2003
    Date of Patent: March 15, 2005
    Assignee: NP Photonics, Inc.
    Inventors: Jiafu Wang, Weijiong Li
  • Patent number: 6865322
    Abstract: A method for producing fiber optic devices having improved intrinsic resistance to external environmental conditions and a fiber optic device made my the method are disclosed. The fabrication method produces an optic device that is treated with deuterium. The method includes a step for treating and/or making optical devices in the presence of a flame produced by the combustion of deuterium gas or a mixture including deuterium.
    Type: Grant
    Filed: May 27, 2003
    Date of Patent: March 8, 2005
    Assignee: GOI Acquisitions LLC
    Inventors: Jack R. Tallent, Arthur J. Hoffman, III, Saeed Pilevar
  • Patent number: 6854293
    Abstract: A method of fusion-splicing optical fibers having different mode field diameters or small mode field diameters is provided, which method is advantageous in that the splicing loss is smaller. The method comprises a fusion splicing process in which fusion splicing is performed by butting end faces of two optical fibers together and a heat treatment process in which the fusion spliced part of the optical fibers and the vicinity thereof are heated. The heat treatment process is performed by moving an arc heating unit in a direction other than the Y-axis direction (a direction perpendicular to the Z-axis direction and the opposing direction of arc electrodes) and Z-axis direction (the axial direction of the optical fiber), via the fusion spliced part in a Y-Z plane formed by the Y-axis direction and Z-axis direction.
    Type: Grant
    Filed: February 11, 2002
    Date of Patent: February 15, 2005
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Osamu Kasuu, Motonori Nakamura, Tomomi Sano, Tomomi Moriya, Shinji Kayou
  • Patent number: 6840687
    Abstract: Techniques and systems are described for reducing splice loss in an optical fiber transmission line. One described technique includes splicing together at a splice point a first fiber having a first modefield diameter to a second fiber having a second modefield diameter larger than the first modefield diameter. The splice point is heated to a core expansion temperature to cause a controlled thermal diffusion of core dopant in the first fiber in order to reduce modefield mismatch between the first and second fibers. Splice loss is then reduced by heating the splice point to a differential diffusion temperature to cause a controlled diffusion of a cladding dopant in the first fiber, while maintaining the expanded core.
    Type: Grant
    Filed: July 17, 2002
    Date of Patent: January 11, 2005
    Assignee: Fitel USA Corp.
    Inventors: Lars Riis, Tonny Sorensen, Torben E. Veng
  • Patent number: 6839490
    Abstract: A monolithic sequential coupling arrangement has two or more fused biconic couplers joined with one common optical fiber which is not spliced. The couplers are close together in a space-saving relationship exhibiting a relatively low polarization dependent loss. The non-fused fiber portions in the arrangement have each at least one adiabatic taper.
    Type: Grant
    Filed: July 3, 2002
    Date of Patent: January 4, 2005
    Assignee: JDS Uniphase Corporation
    Inventors: Julian Kelly Jones, Nick Sleeman, John Roderick Lincoln
  • Patent number: 6835005
    Abstract: In a method for fusing splicing optical fibers having different diameters of fiber coating portions, the fiber coating portions of optical fibers to be spliced are clamped on V-groove boards and end faces of the optical fibers are aligned. Then, the end faces of the optical fibers are fused spliced by a discharged heating. An inclination angle &thgr;g of glass fibers of the fusion spliced optical fibers is measured from an observed image of a fusion splicing portion after fusion splicing the optical fibers to estimate a splice loss of the optical fibers.
    Type: Grant
    Filed: July 16, 2002
    Date of Patent: December 28, 2004
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Mikio Kobayashi, Hiroshi Ohzeki, Kimiyuki Tominaga, Hidemitsu Hisata
  • Patent number: 6836577
    Abstract: A variable coupler fiberoptic sensor utilizes a coupler having a fused coupling region that can be deflected to change the light distribution to a plurality of output fibers without putting the coupling region under tension. A compact, rugged, and highly sensitive sensor design is achieved by use of a coupler having a fused coupling region arranged substantially in a U-shape to allow the input and output fiberoptic leads to extend from the same side of the sensor structure.
    Type: Grant
    Filed: September 20, 2002
    Date of Patent: December 28, 2004
    Assignee: Empirical Technologies Corporation
    Inventors: David Gerdt, Martin C. Baruch, Charles Adkins
  • Patent number: 6833532
    Abstract: A method and system for fusing an optical fiber lens is compatible with automation. Specifically, the fusing of the fiber lens is controlled in response to a diffraction pattern of light exiting from the fiber lens. This diffraction pattern is indicative of the lens shape and characteristics. Specifically, light is injected into an optical fiber and a diffraction pattern of the light exiting from a fiber lens is detected. The fiber lens is then fused in response to this diffraction pattern.
    Type: Grant
    Filed: January 11, 2001
    Date of Patent: December 21, 2004
    Assignee: Axsun Technologies, Inc.
    Inventors: Dale C. Flanders, Jonathan R. Coppeta, Douglas A. Simpson
  • Patent number: 6830386
    Abstract: A low splice loss optical fiber transmission line is disclosed which has a first optical fiber portion and a second optical fiber portion, the first and second optical fiber portions having different mode field diameters. The optical fiber transmission line is advantageously loss-flattened. Additionally, a method of making an optical fiber transmission line is disclosed such that the loss due to the spliced connection is reduced during the fabrication of the optical transmission line.
    Type: Grant
    Filed: April 28, 2004
    Date of Patent: December 14, 2004
    Assignee: Corning Incorporated
    Inventors: Thomas R. Chapman, Richard E. Rebis
  • Patent number: 6827507
    Abstract: Techniques are described for reducing splice loss by using an ultra-short bridge fiber to splice together a first fiber and a second fiber having different modefield diameters. The ultra-short bridge fiber has an intermediate modefield diameter between the modefield diameters of the first and second fibers. In one described technique, a first end of the ultra-short bridge fiber is spliced to a lead end of the first fiber at a first splice point. The bridge fiber is then cleaved at a predetermined distance away from the first splice point. A lead end of the second fiber is then spliced to cleaved end of the bridge fiber at a second splice point. A single protective splint is then installed that covers the bridge fiber and the first and second splice points. Further described is an optical fiber transmission line including an ultra-short bridge fiber.
    Type: Grant
    Filed: December 12, 2002
    Date of Patent: December 7, 2004
    Assignee: Fitel USA Corp.
    Inventors: Harish C. Chandan, Masakazu Nakano
  • Patent number: 6827508
    Abstract: An automated fusion system includes a draw assembly for holding optical fibers and for applying a tension to the fibers. The fibers are held substantially parallel to each other in the draw assembly. The system also includes a removal station that etches or strips buffer material from the fibers after the fibers have been placed in the draw assembly, and a heater or torch assembly for heating the fibers as the draw assembly applies a tension to the fibers in a manner that causes the fibers to fuse together to form a coupler region. In addition, a packaging station is used to secure a substrate to the coupler region of the fibers to form the optical coupler.
    Type: Grant
    Filed: May 24, 2001
    Date of Patent: December 7, 2004
    Assignee: Fiber Optic Network Solutions Corporation
    Inventor: David W. Stowe
  • Patent number: 6817786
    Abstract: In a fusion splicing method and device for optical fibers, bare fibers (f) of ribbon optical fibers “F” to be spliced together are arranged, in opposite direction to each other, on a fiber setup stage (30). An interval of a pair of the discharge electrode rods (10,20) is optionally changed according to the fiber number of the bare fibers “f” of the ribbon optical fiber “F” so that all of the bare fibers “f” are set into a uniform temperature area in a discharge area, and an optimum fusion splicing process is performed according to the fiber number of the bare fibers “f”.
    Type: Grant
    Filed: August 12, 2002
    Date of Patent: November 16, 2004
    Assignee: Fujikura Ltd.
    Inventors: Hiroshi Sato, Hiroshi Sugawara, Sachie Morita, Takeshi Sato
  • Patent number: 6817785
    Abstract: Good quality fusion splicing of optical fibers with very different melting points (even 800° C. and 1800° C.) can be achieved by heating the end (3) of the fiber of lower melting point to a substantial extent (preferably entirely) by conduction from the pre-heated end (4) of the fiber of higher melting point. Preheating is suitably by a laser with its beam (15) centered close to the interface between the two fibers (or slightly displaced in the direction of the fiber of higher melting point if the intensity of the beam is relatively evenly spread) using a screen (13) to shade the fiber of lower melting point from the beam.
    Type: Grant
    Filed: May 1, 2002
    Date of Patent: November 16, 2004
    Assignee: Corning Cable Systems LLC
    Inventor: Yong Tian
  • Publication number: 20040223706
    Abstract: A multiple optical fiber coupler manufacturing apparatus which can manufacture a plurality of the optical fiber couplers is disclosed. The multiple optical fiber coupler manufacturing apparatus comprises multiple micro torch for heating portions of a plurality of optical fibers so as to fuse the optical fibers two by two; multiple optical fiber holders symmetrically arranged on the basis of said multiple micro torch, for fixing the plurality of the optical fibers two by two at a same interval; and a carrying stage having said multiple micro torch and said multiple optical fiber holders mounted thereon such that said multiple optical fiber holder can be moved.
    Type: Application
    Filed: September 20, 2002
    Publication date: November 11, 2004
    Inventors: Hong Seok Seo, Yong Gyu Choi, Kyong Hon Kim
  • Patent number: 6814124
    Abstract: Apparatus for splicing optical ribbon fibers or ribbonized fibers has a splicing part for splicing the optical fibers to each other and a heating part or oven for heating a protective shrinkable sleeve for applying it around spliced portions of the fibers. A transport device is provided for transferring the spliced fibers from the splicing part to the heating part. The transport device includes clamps at the sides of the frame of the apparatus, which are elastically biased to give the spliced fibers a straight condition between the clamps. The transport device is manually operated by moving a handle lifting the clamps and the fibers along a slightly curved path to allow them to move unobstructed by the components of the splicing part. Thereafter a second handle is actuated to make the clamps slide along side rails having elongated holes in a straight path to a position in which the spliced portions of the fibers are located at the heating part.
    Type: Grant
    Filed: October 26, 2001
    Date of Patent: November 9, 2004
    Assignee: Telefonaktiebolaget LM Ericsson (publ)
    Inventor: Sasan Esmaeili
  • Publication number: 20040213526
    Abstract: A method of fusion splicing optical fibers with different diameters, comprising: (a) preheating for a predetermined period of time an end of a large-diameter optical fiber; (b) advancing relatively the small-diameter optical fiber toward large diameter fiber; (c) preheating for a predetermined period of time the ends of the both optical fibers; (d) advancing at least one of the optical fibers so that end faces of the optical fibers are brought into contact with each other; and (e) heating a predetermined period of time the faces of the optical fibers.
    Type: Application
    Filed: April 27, 2004
    Publication date: October 28, 2004
    Applicant: FUJIKURA LTD.
    Inventors: Koichi Inoue, Ng Wei Kiang
  • Patent number: 6810175
    Abstract: An apparatus and method for generating a mode-scrambled optical signal. A laser beam source directs an optical signal into a free end of a first segment of multimode fiber comprising a graded-index (GI) fiber core at an offset from the centerline of the core, generating an offset-launch condition. The first segment of multimode fiber is operatively coupled into a second segment of multimode fiber comprising a step-index (SI) fiber core. As the offset-launched optical signal passes through the first and second segments of multimode fiber, the optical signal is converted into a mode-scrambled optical signal having a substantially-filled numerical aperture.
    Type: Grant
    Filed: April 22, 2002
    Date of Patent: October 26, 2004
    Assignee: Terabeam Corporation
    Inventors: Jun Shan Wey, Robert M. Pierce, Eric C. Eisenberg, Jorah R. Wyer
  • Patent number: 6805497
    Abstract: An optical transmission line including a portion formed by fusion-splicing optical fibers having structures different from each other; wherein, in the optical fibers having structures different from each other, a first optical fiber 1 has a mode field diameter smaller than that of a second optical fiber 2 fusion-spliced thereto; and wherein the first optical fiber 1 has an average viscosity from a center to an outermost layer greater than that of the second optical fiber from a center to an outermost layer.
    Type: Grant
    Filed: July 3, 2001
    Date of Patent: October 19, 2004
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Shinji Ishikawa, Motonori Nakamura, Masao Tsukitani, Eisuke Sasaoka
  • Patent number: 6799903
    Abstract: A fusion splicer and fusion splicing method for optical fibers is disclosed including a TV camera 32 which obtains transmitted light images passing through side areas of respective optical fibers 10, 20, an image processing unit 33 which calculates mode field diameters of the respective optical fibers from brightness distributions of the images in terms of directions traverse to the optical fibers to calculate a diametric difference between the mode field diameters, a movable base 57 to move abutted portions between the optical fibers relative to an electric discharge beam position, a drive unit 35 which implements additional electric discharge heating after applying electric discharge fusion splicing heating to the abutted portions while moving the electric discharge beam position toward one of the optical fibers, of which mode field diameter is regarded to be small, and a control unit 34 which controls an electric discharge power supply 36.
    Type: Grant
    Filed: June 6, 2002
    Date of Patent: October 5, 2004
    Assignee: Fujikura Ltd.
    Inventors: Shigeru Saito, Noriyuki Kawanishi, Toshiki Kubo
  • Publication number: 20040190839
    Abstract: A splicing stage for fusion joining two optical fibers comprises an electric arc welding system, a clamping and fiber position adjustment system, and an optional imaging optical system. The stage is preferably incorporated in a compact, low profile, modular fusion splicing system that employs a local injection and detection system to optimally align and position the fibers before fusion. The system is rugged, portable, and capable of operating in an adverse environment. Compact and low in profile, the splicing stage and system are operable with minimal clearance to adjacent equipment and structures and with only a minimal amount of free fiber slack available. Simplicity of design and operation enable accurate alignment and reproducible formation of low transmission loss spliced joints.
    Type: Application
    Filed: March 23, 2004
    Publication date: September 30, 2004
    Inventors: Simon P. Bush, John A. Crowell, John A. Snedeker