Abstract: A pressure compensation and mixing device includes: a mixing unit configured to mix a fluid guided in the mixing unit; and a pressure compensation unit configured to restrict pressure rising in the fluid. The mixing and pressure compensation units are integrated in a container unit. The mixing unit has a mixing volume. The pressure compensation unit has a pressure compensation volume. The mixing and pressure compensation volumes adjoin each other and are separated from each other at least partially by a common separating wall. The pressure compensation unit is arranged inside the mixing unit. The mixing unit includes: an inlet tangentially arranged on the mixing volume such that a fluid let in through the inlet flows in tangentially into the mixing volume; and an outlet axially arranged on the mixing volume such that a fluid let out through the outlet flows out of the mixing volume axially.

Abstract: The metal tank portion of an electric water heater is protected against corrosion utilizing a corrosion protection system that detects a voltage potential between the sheath portion of a tank water-immersed electric heating element and the tank. In one embodiment of the corrosion protection system the sensed sheath/tank potential is utilized to enable a user of the water heater to accurately gauge the necessity of replacing a sacrificial anode extending into the tank. In another corrosion protection system, the sensed sheath/tank potential is utilized to provide impressed current cathodic protection of the tank and also to prevent dry firing of the electric water heater.

Abstract: A method is provided for interconnecting a single electrical heating element of a hot water heater to first and second AC electrical power sources. Typically, these first and second AC electrical power sources include a utility provided electrical power source and a renewable power source that generates AC power from DC power. The method includes operating a controller that selectively connects and disconnects the first and second power sources. If sufficient electrical power is available from the renewable power source, the utility provided electrical power source may be disconnected to preferentially utilize renewable energy.

Abstract: Systems and methods for determining heating element and water heater status based on galvanic current are provided. An exemplary water heater includes a tank for holding a volume of water and an anode rod extending into the water. The anode rod has a core made of a conductive material. The water heater also includes at least one heating element configured to heat the water when energized. The water heater includes a current measurement circuit configured to generate a feedback signal describing a galvanic current flowing from the core of the anode rod to an electrical ground. The water heater also includes a controller configured to receive the feedback signal from the current measurement circuit and to control one or more operations of the water heater based on the feedback signal.

Abstract: This invention relates to an apparatus to efficiently and rapidly heat any liquid or fuel by providing large heat distribution. This apparatus has innumerable applications for efficiently heating water/fuel, using limited resources and providing cost-savings to private and commercial entities.

Abstract: The invention provides a method of using a water heater arranged for heating an aqueous liquid wherein the water heater comprises a heating element to heat aqueous liquid in the water heater. The method comprising (a) heating aqueous liquid in the water heater with the heating element, wherein the heating element is in contact with the aqueous liquid; and (b) applying a first AC voltage between the heating element and a counter electrode and applying a second AC voltage between the heating element and the counter electrode, wherein the second AC voltage has a second AC frequency selected from the range of 0.02 Hz-5 Hz and wherein the ratio between the first AC frequency and the second AC frequency is 2 or more.

Abstract: Methods and systems for evaluating the condition of a water tank having a powered anode protection system. The water heater includes a storage tank to hold water, a powered anode, and a control circuit. The control circuit includes a variable voltage supply, a voltage sensor, and a current sensor. The control circuit is configured to compare a measured parameter to a threshold. In some constructions, the threshold is indicative of a condition of the storage tank at which the powered anode is no longer able to protect the storage tank from corrosion. In other constructions, the threshold is predicative of a potential failure of the storage tank caused by corrosion. In some constructions, the control circuit is configured to estimate a time remaining until the predicted failure of the storage tank.

Abstract: A sacrificial anode assembly. The sacrificial anode assembly includes a sacrificial anode, an insulator positioned around an end of the anode, an electric coupler positioned around the insulator and extending beyond the end of the anode, the electric coupler electrically isolated from the anode, a resistor having a first lead and a second lead, the first lead electrically connected to the anode and the second lead electrically connected to the electric coupler, and a cap positioned around the electric coupler, the cap electrically connected to the electric coupler and electrically isolated from the anode. The cap complete encapsulates the resistor, the first lead, and the second lead.

Abstract: An electric heater assembly suitable for use with molten metals, the heater employing improved heat transfer media.

Abstract: A heating system for heating fluid media including a carrier unit, a heating unit arranged on the carrier unit and a heat transfer element arranged on the carrier unit and includes a material which is a good conductor of heat, which heat transfer element has a first mounting portion for mounting a first safety device which responds at a first response temperature and a second mounting portion for mounting a second safety device which responds at a second response temperature which is lower than the first response temperature, which heat transfer element has a first temperature pickup portion which is in direct heat-conducting contact with the heating unit and the first safety device. The heat transfer element has a second temperature pickup portion is spatially separate from the first temperature pickup portion and in heat-conducting contact with the medium to be heated and the second safety device.

Abstract: A heating apparatus including a housing defining a volume of air therein having an inlet and an outlet aperture. The heating apparatus also includes a heat generator having an elongate tubular metal sheath extending between an inner end and an outer end, a resistive wire within the sheath, and a substantially nonconducting material for electrically isolating the sheath relative to the resistive wire. The heat generator includes a terminal portion at the inner end and a heating portion extending between the terminal portion and the outer end of the sheath. The terminal portion is adapted for connection to a source of electrical power. Also, the heating portion of the heat generator is positioned in the housing to heat the volume of air. The heating apparatus also includes one or more insulators for electrically isolating the sheath relative to the housing.

Abstract: A method of diagnosing corrosion risk of a buried pipe due to DC stray currents and/or AC voltages induced in soil employs a metal probe including a first, exposed part having a first specific resistivity, and a second, sealed reference part having a second specific resistivity. The probe is buried in the soil, and the AC current and voltage between the pipe and the probe are measured, from which the spread resistance is determined. The resistances of the first and second probe parts are determined by respectively passing first and second excitation currents through the first and second probe parts and measuring the voltages across them. The resistance measurements are stored, and the steps are repeated periodically. The corrosion of the first probe part is determined from the measurements according to an algorithm, and the pipe corrosion risk is diagnosed from an empirical combination of the corrosion of the first probe part, the spread resistance, and the AC voltage measured.

Abstract: A sacrificial anode assembly operative to inhibit corrosion in the metal tank portion of a water heater includes a cylindrical metal anode member having an end retained within a tubular, electrically non-conductive plastic insulating sleeve which, in turn, is captives retained within a metal cap portion of the assembly. A resistor is received in an end surface groove of the sleeve and has a lead wire spot-welded or soldered to a core wire portion of the anode member. To prevent contact between the lead wire and the metal cap, and to protect the lead wire against vibration caused breakage at its spot weld or solder area, a U-shaped central portion of the lead wire is received in a through-opening in the resistor-supporting end of the sleeve which is covered by an annular insulating wafer formed from an electrically non-conductive material.

Abstract: A water heater having a powered electrode and a method of controlling the water heater. The water heater includes a tank to hold water, a heating element, an electrode, and a control circuit. The control circuit includes a variable voltage supply, a voltage sensor, and a current sensor. The control circuit is configured to controllably apply a voltage to the electrode, determine the potential of the electrode relative to the tank with the voltage sensor when the voltage does not power the electrode, determine a current applied to the tank after the voltage powers the electrode, determine a conductivity state of the water in the tank based on the electrode potential and the current, and define the voltage applied to the powered electrode based on the conductivity state. The control circuit of the water heater can also determine whether the water heater is in a dry-fire state.

Abstract: Methods of making a semiconductor structure are disclosed. A refractory metal layer containing W, TiW, Ta, or TaN and semiconductor layer are formed on a substrate that contains copper in, for example, a via therein. A portion of the refractory metal layer and semiconductor layer is removed by etching using a fluorine-containing compound. By using W, TiW, Ta, or TaN as the refractory metal layer material and employing fluorine-based etching, the copper portion in the substrate is not substantially etched, thus preventing corrosion of the copper portion.

Abstract: Disclosed herein is a heating system of floating floor structure including a heating panel with a circular or elliptical inner fluid pathway. The heating panel having the circular or elliptical inner fluid pathway overcomes limitation on pressure resistance, which is the problem of the convention heating panel having a hexagonal fluid pathway, thereby providing enhanced pressure resistance. Furthermore, a floating floor structure of the heating system enhances thermal efficiency, and effectively improves sound absorbing/dampening function in a floor of a building. Additionally, the floating floor structure is provided with inner spaces, which allow utility equipment, such as an electric wire or a pipe, to be easily established therein, thereby enabling an easy repair of the heating system and the utility equipment.

Abstract: A water heater comprising a housing defining a water heating chamber, at least a portion of the housing being metallic, and a metallic heating element disposed in the housing for heating the water, wherein the metallic portion of the housing and a metallic heating element are electrically connected such that the metallic portion of the housing is cathodic and the metallic heating element is anodic and current flows from the metallic heating element, through the water, to the metallic portion of the housing. A system for treating water is also disclosed and comprises the water heater and a collector disposed in the housing for collecting solid precipitates deposited from the water. Methods for heating and treated water are also disclosed.

Abstract: A water heater comprising a housing defining a water heating chamber, at least a portion of the housing being metallic, and a metallic heating element disposed in the housing for heating the water, wherein the metallic portion of the housing and a metallic heating element are electrically connected such that the metallic portion of the housing is cathodic and the metallic heating element is anodic and current flows from the metallic heating element, through the water, to the metallic portion of the housing. A system for treating water is also disclosed and comprises the water heater and a collector disposed in the housing for collecting solid precipitates deposited from the water. Methods for heating and treated water are also disclosed.

Abstract: A bi-metallic anode is disclosed for use in small hot water heaters such as in recreational vehicles, motor homes and the like. The anode includes a threaded portion and a shaft formed from a relatively non-corrosible metal such as steel, A second section made from a corrosible metal such as magnesium is affixed to the shaft. In use, the shaft spaces the corrosible section from the inner tank wall and fitting, thus providing for a more effective and longer lasting hot water heater.

Abstract: A system for electronically monitoring scaling in an apparatus for heating and/or evaporating a liquid, comprising a container for at least temporarily receiving the liquid. The container comprises a liquid inlet, a liquid outlet and/or a vapor outlet and a heating element for evaporating liquid from the container. An evaluation unit is connected to at least one liquid level indicator and at least one flowmeter. A value relating to a desired filling volume of the container can be inputted into the evaluation unit and/or can be stored therein. The desired filling volume can be compared to a nominal liquid level in the evaluation system when water is constantly added by the flow meter, whereby the nominal liquid level is detected by the liquid level indicator, or to a nominal filled-in quantity detected by the flowmeter when the liquid flow indicator regulates the level of the filled-in liquid.

Abstract: An automatic self-cleaning electric or gas water heater has a sloped conical bottom wall and a manifold such that water flowing through the manifold gently washes sediment to the bottom wall. The sediment slides along the bottom wall to a bottom drain. The sediment and water in the tank bottom periodically flow through the drain by operation of a controller which activates a solenoid valve.

Abstract: A self-cleaning water heater element is provided. The water heater element is plated with a layer of gold such that the gold surface has a low surface roughness. The smooth gold surface inhibits scale formation on the water heater element. The gold-plated smooth-surfaced water heater element may be manufactured by coating a standard water heater element with an adhesion layer, electroplating a layer of bright nickel on the adhesion layer, and electroplating a gold layer on top of the bright nickel layer.

Abstract: A scale-inhibiting water heater element is provided. The water heater element is coated with a diamond-like coating which has low surface tension to keep scale from forming, and is thermally conductive, which helps prevent overheating. The scale-inhibiting water heater element may be manufactured, for example, by coating a standard water heater element with an amorphous silicon adhesion layer, and then applying a diamond-like coating using a pulsed-glow discharge process.

Abstract: An improvement in electrical elements for a water heater includes a mass attached to the element for reducing the deposition of hard water scale on element surfaces, particularly in the return bend areas. In one embodiment, a flow accelerator tube encloses the element. The flow accelerator tube has an inlet at one end and an outlet at a higher elevation at the opposite end. Water is induced to flow through the tube because of temperature change. In another embodiment, a solid mass with high surface area encloses the return bend areas to increase heat transfer at a lower temperature to reduce scaling and increase element life.

Abstract: An electric heater assembly suitable for heating molten metal, the electric heater assembly having a sleeve comprised of a closed end suitable for immersing in the molten metal. The sleeve is fabricated from a composite material comprised of titanium alloy and having an outside surface to be exposed to the molten metal coated with a refractory resistant to attack by the molten metal; and an electric heater located in the sleeve in heat transfer relationship therewith.

Abstract: Coatings are described to improve the performance of cathodic protection systems used in water heater tanks. Semi-permeable sparingly soluble films of silicates and other organic resins protect critical areas of sacrificial anodes from concentrated usage which could sever their tank connections, yet preserve the total amount of protection available. They reduce usage of these more active anode areas and return them to service after less active ones are used up, and when the corrosion rate of exposed metal in the tank has been reduced by prolonged service, thus further extending anode life. Other coatings reduce usage of the entire anode in high conductivity waters and in electric heaters where such protection is rapidly consumed by secondary chemical reactions or absorbed by electric heating elements. These coatings also prevent complete deactivation of the anode by oxides, and bacterial interactions which generate objectionable odors.

Abstract: A water heater including a steel water tank having a bottom plate and a deep drawn body portion welded together, the tank having a glass lining and openings to receive and discharge water; foam insulation surrounding the body portion; an outer covering surrounding the foam insulation; a bottom pan connected to the outer covering adjacent the bottom plate; and a heater connected to the tank.

Abstract: A modular galvanic current control resistor assembly for application to a metallic sheathed heating element of a domestic water heating tank to prevent heating element corrosion includes a circular metallic disc adapted to fit over the sheath ends of a U-shaped immersion heating element protruding in electrically insulated relationship through a metallic screw plug or the like mounting means used to affix the heating element to the tank, an electrically insulating gasket coextensive with the disc and a galvanic current control resistor having a pair of leads. The sheath ends of the heating element extend through the gasket and disc with portions of the disc around each sheath end crimped, compressed or friction fitted into electrical contact therewith.

Abstract: A water heater includes a metal storage tank for holding a quantity of water to be heated. Extending into the interior of the tank is a sacrificial anode assembly operative to inhibit corrosion of the tank and including a cylindrical metal anode member having an end retained within a cylindrical plastic insulating sleeve which, in turn, is captively retained within a metal cap portion of the assembly. To regulate the amount of electrical current generated by the assembly during use thereof, a barrel-shaped resistor is supported within the assembly and interconnected between its anode and cap portions. The insulating sleeve has a generally U-shaped groove formed in a closed end thereof, with one leg of the groove extending diametrically across a central opening in the sleeve end that receiving a core wire portion of the anode member, and the other groove leg extending generally chordwise relative to the sleeve end.

Abstract: The sacrificial anode in an electrically-heated water heater is protected against excessive current drain and premature dissolution resulting from the cathodic effect of the metal jacket on the heating element by a protective device which provides an effective insulating separation between the jacket and the tank wall to eliminate current flow to the jacket from the protective anode, and a non-linear semiconductor between the jacket and the tank having a breakover voltage allowing it to become conducting at hazardous overvoltage levels. In one embodiment, the heating element jacket is separately insulated from the tank wall and a discrete semiconductor device is separately attached between the jacket and the tank to maintain the insulated condition unless an overvoltage condition occurs and to then become conducting to shunt to overvoltage current to the grounded tank wall.

Abstract: The adverse effects of the exposed metal jacket on a heating element in an electric water heater on the life and performance of a protective anode are eliminated or substantially reduced with the system that imposes a low voltage differential between the heating element jacket and the tank wall while simultaneously providing a low resistance current path which will provide a direct coductive path between the jacket and tank wall (at ground) in the event of an overvoltage condition. The system includes a potentiometer control which may be adjusted to provide the appropriate low voltage differential sufficient to substantially reduce the anode current. The relatively low resistance path allows an overvoltage current to pass readily to ground.