Comprising Tool Of Specific Chemical Composition Patents (Class 407/119)
  • Patent number: 11938645
    Abstract: Provided is a cutting implement which is easily ground or which needs no grinding and is safe. The cutting implement is a cutting implement including an acting portion 3 that cuts an object to be cut, the cutting implement configured such that the acting portion 3 includes a main body portion 4 and a small thickness portion 5 whose thickness is smaller than the thickness of the main body portion 4 and the small thickness portion 5 has a width of 2.5 to 20 mm and a thickness of 0.1 to 0.5 mm.
    Type: Grant
    Filed: May 24, 2019
    Date of Patent: March 26, 2024
    Assignee: KABUSHIKI KAISYA LEBEN
    Inventor: Atsushi Takabu
  • Patent number: 11648618
    Abstract: A cutting tooth includes a tooth body having a mounting side, a front face spaced from the mounting side, and a plurality of lateral faces extending between the mounting side and the front face, the tooth body having an interior hardness, and a coating applied to at least one of the lateral faces to form a lateral hardface, the lateral hardface having a hardface hardness greater than the interior hardness, an edge of the lateral hardface closest to the front face and a portion of the front face adjacent the edge of the lateral hardface defining a cutting edge region of the tooth.
    Type: Grant
    Filed: June 2, 2021
    Date of Patent: May 16, 2023
    Assignee: Deere & Company
    Inventors: Adam G. Harwood, Russell R. Reeg
  • Patent number: 11629306
    Abstract: The present invention relates to coated sliding parts having coating systems which allow better sliding performance under dry and/or under lubricated conditions. The coating systems according to the present invention being characterized by having an outermost layer which—is a smooth oxide-containing layer in case of sliding applications under lubricated conditions, or—is a self-lubricated layer comprising molybdenum nitride, in case of sliding applications under dry or lubricated conditions, is a self lubricated layer with a structured surface comprising a multitude of essentially circular recesses with diameters of several micrometers or below, the recesses randomly distributed over the surface.
    Type: Grant
    Filed: July 5, 2018
    Date of Patent: April 18, 2023
    Assignee: OERLIKON SURFACE SOLUTIONS AG, PFÄFFIKON
    Inventors: Jurgen Ramm, Florian Seibert, Beno Widrig
  • Patent number: 11629101
    Abstract: A cubic boron nitride sintered material includes: more than or equal to 20 volume % and less than 80 volume % of cubic boron nitride grains; and more than 20 volume % and less than or equal to 80 volume % of a binder phase, and when a carbon content is measured from a cubic boron nitride grain into the binder phase in a direction perpendicular to an interface between the cubic boron nitride grain and the binder phase using TEM-EDX, a first region having a carbon content larger than an average value of a carbon content of the binder phase exists, the interface exists in the first region, and a length of the first region is more than or equal to 0.1 nm and less than or equal to 10 nm.
    Type: Grant
    Filed: July 17, 2020
    Date of Patent: April 18, 2023
    Assignees: Sumitomo Electric Industries, Ltd., SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Hisaya Hama, Katsumi Okamura, Akito Ishii, Satoru Kukino
  • Patent number: 11618718
    Abstract: A polycrystalline diamond element includes a polycrystalline diamond table having a body of bonded diamond particles with interstitial regions. A first volume of the body includes an interstitial material and a second volume of the body has a lower concentration of interstitial material within the interstitial regions than the first volume. The polycrystalline diamond element includes an element face and a peripheral surface. The first volume is adjacent to a central portion of the element face and the second volume is adjacent to the peripheral surface. A method of processing a polycrystalline diamond element includes forming a concave region in the polycrystalline diamond element, exposing at least a portion of the concave region to a leaching solution, and removing at least a portion of the polycrystalline diamond element that was exposed to the leaching solution from the polycrystalline diamond element.
    Type: Grant
    Filed: October 1, 2020
    Date of Patent: April 4, 2023
    Assignee: US Synthetic Corporation
    Inventors: Joshua Adam Hawks, Ryan LeRoy Woodland, Jason Keith Wiggins, David Paul Miess, Mark Pehrson Chapman, Trevor Allen Olsen, Trent Neil Butcher, Michael James Gleason, Matthew Sinclair Brown, Julie Ann Kidd
  • Patent number: 11478864
    Abstract: A T-shaped tool is configured by fastening a head having cutting blades to a cylindrical shank, the shank is made of cemented carbide and has a tapered male thread formed at a tip end portion thereof, the tapered male thread becomes smaller in diameter toward the tip end, and the head is made of steel and has a tapered female thread formed therein, and the tapered female thread comes into engagement with the tapered male thread.
    Type: Grant
    Filed: December 22, 2017
    Date of Patent: October 25, 2022
    Assignee: MAKINO MILLING MACHINE CO., LTD.
    Inventors: Hiroshi Ueno, Ryoichi Miyamoto, Fukuhito Nagata
  • Patent number: 11453063
    Abstract: In one aspect, coatings are described herein employing composite architectures providing high aluminum content and high hardness for various cutting applications. For example, a coated cutting tool comprises a substrate and a coating comprising a refractory layer deposited by physical vapor deposition adhered to the substrate, the refractory layer comprising a plurality of sublayer groups, a sublayer group comprising a titanium aluminum nitride sublayer and an adjacent composite sublayer comprising alternating nanolayers of titanium silicon nitride and titanium aluminum nitride.
    Type: Grant
    Filed: February 6, 2020
    Date of Patent: September 27, 2022
    Assignee: KENNAMETAL INC.
    Inventors: Vineet Kumar, Ronald Penich, Chen Chen, Zhenyu Liu, Nicholas F. Waggle, Jr.
  • Patent number: 11413695
    Abstract: The present invention relates to a tap drill comprising a substrate and a coating, wherein the coating is deposited on at least a portion of the substrate comprising the head of the drill, the coating comprising a first layer deposited directly on the substrate and a second layer deposited atop the first layer, wherein the first layer is a wear resistant layer of (Al, Cr)N deposited by Hi PIMS and the second layer is a friction reduction layer, wherein the second layer is a metal carbide layer or a metal-carbide comprising layer deposited by using a physical vapor deposition (PVD) process of the type magnetron sputtering, preferably of the type HiPIMS.
    Type: Grant
    Filed: August 6, 2018
    Date of Patent: August 16, 2022
    Assignee: Oerlikon Surface Solutions AG, Pfäffikon
    Inventor: Denis Kurapov
  • Patent number: 11365477
    Abstract: A coated cutting tool includes a multilayer of alternating sublayers of ?-Al2O3 and sublayers of TiN, TiC, TiCN, TiCO or TiCNO. The multilayer includes at least 3 sublayers of ?-Al2O3. The multilayer further exhibits an XRD diffraction over a ?-2? scan of 15°-140°, wherein the 0 0 2 diffraction peak (peak area) is the strongest peak originating from the ?-Al2O3 sublayers of the multilayer.
    Type: Grant
    Filed: June 19, 2018
    Date of Patent: June 21, 2022
    Assignee: Sandvik Intellectual Property AB
    Inventors: Erik Lindahl, Jan Engqvist
  • Patent number: 11358241
    Abstract: In one aspect, cutting tools are provided comprising radiation ablation regions defining at least one of refractory surface microstructures and/or nanostructures. For example, a cutting tool described herein comprises at least one cutting edge formed by intersection of a flank face and a rake face, the flank face formed of a refractory material comprising radiation ablation regions defining at least one of surface microstructures and surface nanostructures, wherein surface pore structure of the refractory material is not occluded by the surface microstructures and surface nanostructures.
    Type: Grant
    Filed: April 23, 2015
    Date of Patent: June 14, 2022
    Inventors: Naveen Kondameedi, Fabian Rosenberger, Christoph Gey
  • Patent number: 11313017
    Abstract: The present invention provides a sintered body containing W and WC, having excellent hardness, strength, compactness, and corrosion resistance, without containing W2C, and capable of being used for the purpose of a cutting tool or a glass molding die, or a seal ring. There is provided a sintered body containing 4 to 50 vol % of tungsten metal as binder phases, 50 to 95 vol % of tungsten carbide (WC), and 0.5 to 5.0 vol % of tungsten oxide (WO2), in which the tungsten oxide (WO2) has an average grain size of 5 nm to 150 nm and is present in a sintered body structure at an average density of 5 to 20 particles/?m2.
    Type: Grant
    Filed: March 12, 2018
    Date of Patent: April 26, 2022
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Masahiro Yano, Akio Nishiyama, Susumu Morita
  • Patent number: 11267053
    Abstract: A coating for carbide substrates employs a nanostructured coating in conjunction with a non-nanostructured coating. The nanostructured coating is produced by the addition of a refining agent flow, particular hydrogen chloride gas, during deposition, and may be produced as multiple individual nanostructured layers varying functional materials in a series. The combination of a nanostructured coating and non-nanostructured coating is believed to produce a cutting tool insert that exhibits longer life. Pre-treating the substrate with a mixture of compressed air and abrasive medium prior to coating the substrate and post-treating the coated substrate with a mixture of water and abrasive medium after the coating process is believed to further enhance the wear resistance and usage life of the cutting tool.
    Type: Grant
    Filed: February 27, 2017
    Date of Patent: March 8, 2022
    Assignee: P&S GLOBAL HOLDINGS LLC
    Inventors: Wenping Jiang, Mike Kimmel, Ajay P. Malshe
  • Patent number: 11213893
    Abstract: A coated cutting tool includes a substrate and a coating of one of more layers. The coating includes a layer of ?-Al2O3 of a thickness of 1-20 ?m deposited by chemical vapour deposition (CVD). The ?-Al2O3 layer exhibits an X-ray diffraction pattern and wherein the texture coefficient TC(h k 1) is defined according to the Harris formula, wherein 1<TC(0 2 4)<4 and 3<TC(0 0 12)<6.
    Type: Grant
    Filed: June 20, 2017
    Date of Patent: January 4, 2022
    Assignee: SANDVIK INTELLECTUAL PROPERTY AB
    Inventors: Jan Engqvist, Erik Lindahl
  • Patent number: 11203904
    Abstract: Fixed-cutter matrix bits comprising hardfaced elements on the gauge pads, and methods of manufacture and using. An example fixed-cutter matrix bit comprises a matrix bit body, a plurality of cutter elements secured at fixed locations to the matrix bit body, and a plurality of gauge pads disposed on the matrix bit body; wherein at least one of the gauge pads includes a hardfaced exterior surface. The hardfaced exterior surface may comprise a material selected from the group consisting of tungsten, niobium, vanadium, molybdenum, silicon, titanium, tantalum, zirconium, chromium, yttrium, boron, carbon, carbides thereof, nitrides thereof, borides thereof, oxides thereof, silicides thereof, and combinations thereof. The hardfaced exterior surface may be fused to the at least one gauge pad during the infiltration process of manufacturing the matrix bit body.
    Type: Grant
    Filed: December 21, 2016
    Date of Patent: December 21, 2021
    Assignee: Halliburton Energy Services, Inc.
    Inventors: Jeffrey G. Thomas, Matthew S. Farny, Travis Samuel Mixon
  • Patent number: 11123803
    Abstract: Disclosed is a PVD ceramic thin film-coated cutting insert properly usable for machining a hard-to-cut material such as inconel or titanium having low thermal conductivity. The cutting insert for hard-to-cut materials includes a cemented carbide base material having an SMS value of 50-80% obtained by [Formula 1] below, and a ceramic thin film formed on the cemented carbide base material and having a thickness of about 0.4-1.5 ?m. [Formula 1]: SMS=Saturation magnetization value of sintered body×100/TMS, where TMS=2010×Mass ratio of Co.
    Type: Grant
    Filed: November 21, 2019
    Date of Patent: September 21, 2021
    Assignee: KORLOY INC.
    Inventors: Sung-gu Lee, Se-ung Oh, Seung-Su Ahn
  • Patent number: 11040402
    Abstract: A surface-coated cutting tool including at least a TiAlCN layer, in which the layer is expressed by a composition formula: (Ti1-XAlX)(CYN1-Y), an average content ratio X of Al and an average content ratio Y of C (here, X and Y are atomic ratios) satisfy 0.60?X?0.95 and 0?Y?0.005, respectively, an average content ratio Z of Cl in the total amount of atoms configuring the TiAlCN phase (here, Z is an atomic ratio) satisfies 0.0001?Z?0.004, plane spacings d(111) and d(200) are respectively calculated from X-ray diffraction spectra of (111) plane and (200) plane of crystal grains having a NaCl type face-centered cubic structure in the TiAlCN layer measured by using an X-ray diffraction device, and an absolute value ?A=|A(111)?A(200)| defined as A(111)=31/2d(111) and A(200)=2d(200) satisfies 0.007 ???A?0.05.
    Type: Grant
    Filed: January 17, 2018
    Date of Patent: June 22, 2021
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Takuya Ishigaki, Sho Tatsuoka, Kenichi Sato, Kousuke Yanagisawa, Shin Nishida
  • Patent number: 11033970
    Abstract: A cutting insert includes a bottom surface, a top surface opposite to the bottom surface, and a cutting edge portion. The cutting edge portion is located on the same side as the top surface. The cutting edge portion is formed of a sintered material including cubic boron nitride particles. A volume ratio of the cubic boron nitride particles to the sintered material is more than or equal to 50 percent. The cutting edge portion includes a rake face, a flank face contiguous to the rake face, and a cutting edge located along a ridgeline between the rake face and the flank face. The rake face is inclined toward the bottom surface so that a distance from the rake face to the bottom surface decreases gradually toward the cutting edge.
    Type: Grant
    Filed: October 16, 2019
    Date of Patent: June 15, 2021
    Assignee: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Gaku Harada, Satoru Kukino, Takashi Harada
  • Patent number: 11035035
    Abstract: Coating (210) deposited on a surface of a substrate (201) comprising a multi-layered film (216) consisting of a plurality of A-layers and a plurality of B-layers deposited alternating one on each other forming a A/B/A/B/A . . . architecture, the A-layers comprising aluminium chromium boron nitride and the B-layers comprising aluminium chromium nitride and not comprising boron, whereas the multi-layered film (216) comprises at least a first portion (216a) and a last portion (216c), wherein the average boron content in the first coating portion (216a) is higher than the average boron content in the last coating portion (216c), and both the first coating portion (216a) and the last coating portion (216c) exhibit inherent compressive stresses and wherein the inherent compressive stress in the first coating portion (216a) is lower than it in the last coating portion (216c).
    Type: Grant
    Filed: December 3, 2015
    Date of Patent: June 15, 2021
    Assignee: OERLIKON SURFACE SOLUTIONS AG, PFÄFFIKON
    Inventors: Anders Olof Eriksson, Mirjam Arndt, Sebastian Stein
  • Patent number: 11014168
    Abstract: In the surface-coated cutting tool, a Ti compound layer containing at least nitrogen and carbon is formed on a surface of cutting tool substrate, a nitrogen concentration in the Ti compound layer, in a case of being measured in a direction perpendicular to the surface of the cutting tool substrate in a vicinity of a cutting edge, gradually increases as a distance from cutting tool substrate increases within a range of 0.20 ?m from the surface of the cutting tool substrate toward the Ti compound layer, an average concentration gradient of the nitrogen concentration is 20 at %/?m or more and 300 at %/?m or less, and an average nitrogen concentration in the Ti compound layer in the vicinity of the cutting edge is lower than an average nitrogen concentration in the Ti compound layer at a position of a flank face away from the cutting edge by 3 at % or more.
    Type: Grant
    Filed: August 7, 2017
    Date of Patent: May 25, 2021
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Akihiro Murakami, Hitoshi Kunugi
  • Patent number: 11008650
    Abstract: A system and associated method are described for depositing high-quality films for providing a nanolayered coating on a three-dimensional surface. The system includes a magnetic array comprising multiple sets of magnets arranged to have Hall-Effect regions that run lengthwise along a sputter target. The system further includes an elongated sputtering electrode material tube surrounding the magnetic array comprising multiple sets of magnets arranged to have Hall-Effect regions that run lengthwise along the sputter target. During operation, the system generates and controls ion flux for direct current high-power impulse magnetron sputtering. During operation logic circuitry issues a control signal to control a kick pulse property of a sustained positive voltage kick pulse taken from the group consisting of: onset delay, amplitude and duration.
    Type: Grant
    Filed: April 14, 2020
    Date of Patent: May 18, 2021
    Assignee: Starfire Industries LLC
    Inventors: Thomas J. Houlahan, Jr., Daniel P. Menet, Ian F. Haehnlein, Ivan A. Shchelkanov, Robert A. Stubbers, Brian E. Jurczyk
  • Patent number: 10995613
    Abstract: A unitary diamond bit/holder, tool, and/or pick assembly that includes a forward extension axially extending from a body of the bit/holder and a tungsten carbide ring mounted in an annular trough at a forward end of the body around the forward extension. A diamond tipped bit tip insert is positioned and brazed in a bore of the forward extension, a forward end of the forward extension extending axially above a base of the bit tip insert.
    Type: Grant
    Filed: April 22, 2019
    Date of Patent: May 4, 2021
    Assignee: The Sollami Company
    Inventor: Phillip Sollami
  • Patent number: 10954165
    Abstract: The present disclosure relates to polycrystalline cubic boron nitride (PCBN) with enhanced impact-resistance and wear-resistance and a method for producing the PCBN. According to the present disclosure, producing the polycrystalline cubic boron nitride with one or more kinds of protrusion-shaped borides formed on the cubic boron nitride surface may inhibits the development of cracks along the surfaces of the cubic boron nitride particles and binders, thereby to improve the impact-resistance and wear-resistance. In this way, the life-span of the machining tools may be enhanced. Further, the polycrystalline cubic boron nitride may have at least one kind of a compound composed of at least two selected from the group consisting of BN, Ti, W, Co, Zr, and Si as formed during sintering. This may allow the PCBN to have high bonding strength between the cubic boron nitride and the binder.
    Type: Grant
    Filed: March 21, 2017
    Date of Patent: March 23, 2021
    Assignee: ILJIN DIAMOND CO., LTD.
    Inventors: Dong Kyun Shin, Hee Sub Park
  • Patent number: 10744569
    Abstract: The present invention is directed to a surface-coated cubic boron nitride sintered material tool including a cBN substrate and a hard coating layer formed on a surface of the cBN substrate and having an alternate laminated structure of A layer and B layer. A peak of the grain size distribution of cBN grains in the cBN sintered material is present within a range of a grain size from 0.50 to 1.00 ?m. The A layer has a composition of (Ti1-xAlx)N (0.4?x?0.7 in an atomic ratio). The B layer has a composition of (Cr1-y-zAlyMz)N (0.03?y?0.6 and 0?z?0.05 in an atomic ratio). An X-ray diffraction peak of a (200) plane is present at a position of a diffraction angle of 43.6 plus or minus 0.1 degrees, and a plastic deformation work ratio of the B layer is 0.35 to 0.50.
    Type: Grant
    Filed: March 2, 2017
    Date of Patent: August 18, 2020
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Takuya Maekawa, Masakuni Takahashi, Shun Sato, Kenji Yumoto
  • Patent number: 10731237
    Abstract: Advanced ultra high temperature ceramic (UHTC) systems with higher temperature capabilities, particularly an integrated ceramic coating and ceramic matrix composite (ICC-CMC). Also disclosed are coating and/or ceramic matrix composites and architecture arrangements to achieve ultra-high temperature and heat flux capability, resistance to oxidation, combustion, and a wide range of spectrum wavelength and charged particle radiation environments.
    Type: Grant
    Filed: September 25, 2017
    Date of Patent: August 4, 2020
    Assignee: United States of America as Represented by the Administrator of National Aeronautics and Space Administration
    Inventors: Dongming Zhu, Janet B. Hurst
  • Patent number: 10674797
    Abstract: The specification relates to a jewelry setting. The jewelry setting includes a gemstone having a culet; a mounting rod having a culet-shaped indent; and at least one braze joint, the at least one braze joint being formed between the culet and the culet-shaped indent.
    Type: Grant
    Filed: February 4, 2019
    Date of Patent: June 9, 2020
    Assignee: FOREVER MOUNT, LLC
    Inventors: Wayne L. Sunne, Jim Hicks, Ed Liguori, Quent Duden
  • Patent number: 10662524
    Abstract: A tool having includes a base body of cemented carbide, cermet, ceramics, steel or high-speed steel and a single-layer or multi-layer wear protection coating deposited thereon by CVD process and having a thickness within the range of from 2 ?m to 25 ?m. The wear protection coating has at least a Ti1-xAlxCyNz layer with 0.40?x?0.95, 0?y?0.10 and 0.85?z?1.15 having a thickness in the range of from 1 ?m to 16 ?m and having >85 vol-% face-centered cubic (fcc) crystal structure. The Ti1-xAlxCyNz layer includes precipitations of Ti1-oAloCpNq at the grain boundaries of the Ti1-xAlxCyNz crystallites have a higher Al content than inside the crystallites, wherein 0.95?o?1.00, 0?p?0.10, 0.85?q?1.15 and (0?x)?0.05.
    Type: Grant
    Filed: July 6, 2016
    Date of Patent: May 26, 2020
    Assignee: Walter AG
    Inventors: Dirk Stiens, Thorsten Manns
  • Patent number: 10654109
    Abstract: A coated cutting tool comprising a substrate and a coating layer formed on a surface of the substrate, the coating layer including at least one predetermined layer, wherein: the predetermined layer is a layer containing a compound having a composition represented by a formula below: (AlxTiyM1-x-y)N [wherein M denotes an element of at least one kind selected from the group consisting of Zr, Hf, V, Nb, Ta, Cr, Mo, W and Si, x denotes an atomic ratio of the Al element based on a total of the Al element, the Ti element and a metal element denoted by M, y denotes an atomic ratio of the Ti element based on a total of the Al element, the Ti element and the metal element denoted by M, x satisfies 0.60?x?0.85, y satisfies 0?y?0.40, and x+y satisfies 0.60?x+y?1.00]; an average thickness of the predetermined layer is from 1.
    Type: Grant
    Filed: September 29, 2016
    Date of Patent: May 19, 2020
    Assignee: TUNGALOY CORPORATION
    Inventor: Shigeki Tanaka
  • Patent number: 10654116
    Abstract: A cutting insert comprising a cutting tip and a base insert on which the cutting tip is mounted, the cutting insert being provided with a passage PA which is formed along a boundary surface between the cutting tip and the base insert so as to extend from a boundary part, in an upper surface of the cutting insert, between the cutting tip and the base insert to another boundary part, in a lower surface of the cutting insert, between the cutting tip and the base insert.
    Type: Grant
    Filed: September 28, 2018
    Date of Patent: May 19, 2020
    Assignee: TUNGALOY CORPORATION
    Inventor: Sozo Kawasaki
  • Patent number: 10625347
    Abstract: In a hard coating layer that contains at least any of a layer of a complex nitride or a complex carbonitride (composition formula: (Ti1-xAlx)(CyN1-y)) of chemically-vapor-deposited Ti and Al, a layer of a complex nitride or a complex carbonitride (composition formula: (Ti1-?-?Al?Mr?)(C?Ni1-?)) of Ti, Al, and Me, and a layer of a complex nitride or a complex carbonitride (composition formula: (Cr1-pAlp)(CqN1-q) of Cr and Al in a surface-coated cutting tool, some crystal grains that form the layer of a complex nitride or a complex carbonitride have cubic structures, and a predetermined average crystal grain misorientation and inclined angle frequency distribution are present in the crystal grains that have cubic structures.
    Type: Grant
    Filed: October 31, 2016
    Date of Patent: April 21, 2020
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Sho Tatsuoka, Kenichi Sato, Kousuke Yanagisawa, Shin Nishida
  • Patent number: 10618115
    Abstract: In this surface-coated cutting tool, a hard coating layer includes at least a layer of a complex nitride or complex carbonitride expressed by a composition formula: (Cr1-xAlx)(CyN1-y) or a layer of a complex nitride or complex carbonitride expressed by a composition formula: (Ti1-?-?Al?Me?)(C?N1-?), crystal grains configuring the layer of a complex nitride or complex carbonitride having an NaCl type face-centered cubic structure are present, and predetermined average crystal grain misorientation and inclined angle frequency distribution are present in the crystal grains having an NaCl type face-centered cubic structure.
    Type: Grant
    Filed: October 31, 2016
    Date of Patent: April 14, 2020
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Sho Tatsuoka, Kenichi Sato, Kousuke Yanagisawa, Shin Nishida
  • Patent number: 10605009
    Abstract: A method of forming an impregnated cutting structure for an earth-boring tool comprises providing a powder mixture comprising diamond particles and a metal binder in a press and subjecting the powder mixture to a pressure greater than about 4.0 GPa and a temperature greater than about 1,200° C. to densify the powder mixture and form an impregnated cutting structure comprising the diamond particles dispersed in a continuous phase comprising the metal binder, wherein the impregnated cutting structure is substantially free of diamond-to-diamond bonds and of carbides. Related methods of forming an earth-boring tool and a related earth-boring tool including the impregnated cutting structure.
    Type: Grant
    Filed: November 16, 2017
    Date of Patent: March 31, 2020
    Assignee: Baker Hughes, a GE company, LLC
    Inventor: Steven W. Webb
  • Patent number: 10603726
    Abstract: A surface coated cutting tool having surfaces including a rake face and a flank face and a cutting edge defined by a boundary portion between the rake face and the flank face includes a substrate and a coating which covers the surfaces of the substrate, the coating having a TiAlN layer having an NaCl type crystal structure, and relation of 0.65<XR?0.9, 0.65<XF?0.9, 0.4?XE?0.7, XR?XE?0.2, and XF?XE?0.2 being satisfied, with a composition of the TiAlN layer in a cutting edge region located in the cutting edge being expressed as Ti1-XEAlXEN, a composition thereof in a rake face region located in the rake face being expressed as Ti1-XRAlXRN, and a composition thereof in a flank face region located in the flank face being expressed as Ti1-XFAlXFN.
    Type: Grant
    Filed: November 30, 2016
    Date of Patent: March 31, 2020
    Assignee: Sumitomo Electric Hardmetal Corp.
    Inventors: Satoshi Ono, Shinya Imamura, Takanori Detani, Anongsack Paseuth
  • Patent number: 10507530
    Abstract: Provided is a cutting tool that simultaneously improves both fracture resistance and wear resistance. The cutting tool according to the present invention has an end surface, a peripheral side surface intersecting with the end surface, and a cutting edge in an intersecting ridge part along the end surface and the peripheral side surface, and when first and second points A and B are defined on the cutting edge, the first point A protrudes further toward an outer side of the cutting tool than the second point B. The cutting edge has a honing surface. The honing surface has a portion, the width of which gradually increases from the first point A toward the second point B.
    Type: Grant
    Filed: August 27, 2018
    Date of Patent: December 17, 2019
    Assignee: TUNGALOY CORPORATION
    Inventor: Katsuhiro Sagara
  • Patent number: 10465775
    Abstract: A cam follower is provided. The cam follower includes a polycrystalline diamond element, including an engagement surface. The engagement surface of the polycrystalline diamond element is positioned on the cam follower for sliding engagement with an opposing engagement surface of a cam. The cam includes at least some of a diamond reactive material.
    Type: Grant
    Filed: July 30, 2018
    Date of Patent: November 5, 2019
    Assignee: XR Downhole, LLC
    Inventors: David P. Miess, Gregory Prevost, Michael Williams
  • Patent number: 10456842
    Abstract: A surface-coated cutting tool has a hard coating layer on a tool body. The hard coating layer includes a (Ti1?xAlx)(CyN1?y) layer (the average amount Xavg of Al and the average amount Yavg of C satisfy 0.60?Xavg?0.95 and 0?Yavg?0.005). Crystal grains having an NaCl type face-centered cubic structure in the layer have {111} orientation, a columnar structure in which the average grain width of the individual crystal grains having an NaCl type face-centered cubic structure is 0.1 ?m to 2.0 ?m and the average aspect ratio is 2 to 10 is included, and in the individual crystal grains having an NaCl type face-centered cubic structure, a periodic compositional variation in Ti and Al in the composition formula: (Ti1?xAlx)(CyN1?y) is present and the difference between the average of maximum values of x and the average of minimum values thereof is 0.03 to 0.25.
    Type: Grant
    Filed: September 18, 2015
    Date of Patent: October 29, 2019
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Sho Tatsuoka, Kenichi Sato, Kenji Yamaguchi
  • Patent number: 10442008
    Abstract: A tool holder having a main body for coupling the tool holder to the spindle of a machine tool and having a clamping surface connected thereto for clamping a tool, characterized in that the tool holder has at least one portion shaped in one piece by primary shaping, which in its interior has one or more cavities that form an enclave in the portion shaped by primary shaping.
    Type: Grant
    Filed: December 20, 2013
    Date of Patent: October 15, 2019
    Assignee: Franz Haimer Maschinenbau KG
    Inventor: Franz Haimer
  • Patent number: 10329671
    Abstract: The hard coating layer includes at least a complex nitride or complex carbonitride layer expressed by the composition formula (Ti1-xAlx)(CyN1-y). The average Al content ratio xavg the average C content ratio yavg satisfy 0.60?xavg?0.95 and 0?yavg?0.005, respectively, each of the xavg and yavg is in atomic ratio. The crystal grains constituting the complex nitride or complex carbonitride layer include a crystal grain having the cubic structure. Predetermined average crystal grain misorientation and inclined angle distribution exist in the crystal grains having the cubic structure.
    Type: Grant
    Filed: May 28, 2015
    Date of Patent: June 25, 2019
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Sho Tatsuoka, Kenji Yamaguchi
  • Patent number: 10307830
    Abstract: The hard coating layer includes at least a complex nitride or complex carbonitride layer expressed by the composition formula (Ti1-xAlx)(CyN1-y). The average Al content ratio xavg the average C content ratio yavg satisfy 0.60?xavg?0.95 and 0?yavg?0.005, respectively, each of the xavg and yavg is in atomic ratio. The crystal grains constituting the complex nitride or complex carbonitride layer include a crystal grain having the NaCl face-centered cubic structure. A predetermined average crystal grain misorientation exists in the crystal grains having the NaCl face-centered cubic structure.
    Type: Grant
    Filed: April 23, 2015
    Date of Patent: June 4, 2019
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Sho Tatsuoka, Kenji Yamaguchi
  • Patent number: 10300533
    Abstract: A coated cutting tool has a substrate and a coating layer formed onto a surface of the substrate. The coating layer contains a hard layer of a composition represented by (TixM1-x)N, wherein M represents at least one kind of an element selected from the group consisting of Zr, Hf, V, Nb, Ta, Cr, Mo, W, Al, Si and Y, and x represents an atomic ratio of a Ti element based on a sum of the Ti element and an M element, and satisfies 0.45?x?0.9. Also, an average grain size of grains constituting the hard layer is 200 nm or more and 600 nm or less, and the grains of the hard layer satisfy predetermined conditions.
    Type: Grant
    Filed: July 31, 2015
    Date of Patent: May 28, 2019
    Assignee: TUNGALOY CORPORATION
    Inventor: Tsukasa Shirochi
  • Patent number: 10304050
    Abstract: Methods and systems are provided for verifying the possession of a card, such as a credit card or a debit card, by a card user. Possession of the card can be verified, for example, when a purchase transaction, such as a telephone purchase transaction or an online purchase transaction, is attempted with the card and the purchase transaction is denied due to suspected account take over. Possession of the card can be verified by detecting the present of the card with a mobile device of the user, such as a smart phone. For example, possession of the card can be verified by near field communication (NFC) between the card and the mobile device, wherein the communication is sufficient to adequately determine the presence of the card.
    Type: Grant
    Filed: February 13, 2013
    Date of Patent: May 28, 2019
    Assignee: PAYPAL, INC.
    Inventor: Suhil Srinivas Vakklaganti
  • Patent number: 10258959
    Abstract: A combinatorial synthesis of a heterodiamond unit cell, which entails a step of reacting a tetrahedranoidal molecule with a heteroatom to form heterodiamond unit cell and then heterodiamond mass.
    Type: Grant
    Filed: November 6, 2015
    Date of Patent: April 16, 2019
    Assignee: Unit Cell Diamond LLC
    Inventors: Arnold L. Newman, Daniel Hodes
  • Patent number: 10245686
    Abstract: The present invention relates to a conditioning method of gas turbine engine components (e.g. compressor blades and vanes) for aerodynamic noise reduction. The gas turbine engine components are plasma treated in a high vacuum environment to generally reach a surface roughness (Ra) below 150 nanometers and in some cases below 25 nanometers. Then during the same process the components are coated using either a metallic or ceramic, hard, thin coating ranging from 100 to 3000 nanometers in thickness depending on desired surface smoothness and non-fouling properties. The same treatment combined with a surface relaxation process, which is part of a smoothing process, allows applying even up to 100 micrometers of hard coating without changes to high cycle fatigue properties and overall performance. Improved surface smoothness of the components and enhanced non-adhesiveness of the contaminants advance the quality of the flow through the gas path and compressor aerodynamic noise reduction.
    Type: Grant
    Filed: November 3, 2016
    Date of Patent: April 2, 2019
    Assignee: EnvAerospace Inc.
    Inventors: Mariusz Warzyszynski, Jonathan Webster
  • Patent number: 10208365
    Abstract: A cermet tool includes from 75-95 volume % of a hard phase and from 5-25 volume % of a binder phase. The hard phase has a first hard phase with a core portion of (Ti, Nb, Mo) (C, N) and a peripheral portion of (Ti, Nb, Mo, W) (C, N) or (Ti, Nb, Mo, W, Zr) (C, N), a second hard phase with both a core portion and a peripheral portion of (Ti, Nb, Mo, W) (C, N) or (Ti, Nb, Mo, W, Zr) (C, N), and a third hard phase of (Ti, Nb, Mo) (C, N). The ratio of Nbs/Nbi is from 0.8 to 1.2, where Nbs is a maximum Nb amount in a surface region and Nbi is an internal Nb amount in an internal region. The ratio of Ws/Wi is from 1.0 to 1.5, where Ws is a maximum W amount in the surface region and Wi is an internal W amount in the internal region. The area ratios A1, A2, and A3 of the respective hard phases are from 75 to 95 area % for A1, from 4 to 24 area % for A2, and from 1 to 24 area % for A3.
    Type: Grant
    Filed: March 19, 2015
    Date of Patent: February 19, 2019
    Assignee: TUNGALOY CORPORATION
    Inventor: Daisuke Takesawa
  • Patent number: 10195676
    Abstract: A cutting insert includes a base body and a coating layer, and also includes a rake surface, a flank surface, and a cutting edge located along an intersecting ridge therebetween. The rake surface includes an outer peripheral part and a middle part protruded relative to the outer peripheral part. The middle part includes a constraining surface. The outer peripheral part includes a first breaker part, a second breaker part, and the third breaker part adjacent to the constraining surface. The constraining surface is configured by the base body and the coating layer does not exist at the constraining surface. A skewness Rsk of a roughness curve at the constraining surface is ?1.5 ?m to ?0.5 ?m. A skewness Rsk at the third breaker part is ?0.2 ?m or less. The skewness Rsk at the constraining surface is smaller than the skewness Rsk at the third breaker part.
    Type: Grant
    Filed: August 27, 2015
    Date of Patent: February 5, 2019
    Assignee: Kyocera Corporation
    Inventors: Tsuyoshi Ootaka, Tomohiro Onitsuka, Hiroshi Kawabuchi
  • Patent number: 10179366
    Abstract: The invention suppresses chipping of a cutting edge of a cutting tool while maintaining sharpness of the cutting edge. [Solution] A coating (20) of a replaceable knife (10) of the cutting tool is formed so that either one of a rake-face coating portion (22) that coats a rake face (14) or a clearance-face coating portion (24) that coats a clearance face (16) becomes thicker than the other. The film thickness of the thicker coating portion (22, 24) is set in a range of 0.5 ?m to 15.0 ?m, and a ratio of the film thickness of the thinner coating portion (24, 22) to the film thickness of the thicker coating portion (22, 24) is set in a range of 0.01 to 0.15.
    Type: Grant
    Filed: March 3, 2015
    Date of Patent: January 15, 2019
    Assignee: Kanefusa Kabushiki Kaisha
    Inventors: Toru Minami, Yasunari Yamada
  • Patent number: 10131007
    Abstract: A cutting tool (2) is specified with a cutting region (4) that comprises a substrate (12) onto which a coating (10) is applied, which coating (10) is subsequently processed, whereby a sharp cutting edge (8) is formed. Furthermore, a corresponding method for the manufacture of the cutting tool (2) is specified. By means of the sharpening of the cutting edge (8) after the coating rather than before, a particularly sharp cutting edge (8) is formed, whereby the precision of the cutting tool (2) as well as its service life is improved.
    Type: Grant
    Filed: November 11, 2016
    Date of Patent: November 20, 2018
    Assignee: KENNAMETAL INC.
    Inventors: Michael Hacker, Marcus Paul, Karl Wendt
  • Patent number: 10118229
    Abstract: In an embodiment, a coated tool is disclosed. The coated tool includes a base material, a first layer on the base material, and a second layer coated on the first layer. The first layer contains diamond crystals therein and has a first mean crystal size. The second layer contains diamond crystals therein and has a second mean crystal size that is smaller than the first mean crystal size. The first and the second layers contain hydrogen, and have a first hydrogen content and a second hydrogen content respectively. The second hydrogen content is larger than the first hydrogen content.
    Type: Grant
    Filed: April 24, 2015
    Date of Patent: November 6, 2018
    Assignee: KYOCERA CORPORATION
    Inventor: Masahiro Waki
  • Patent number: 10087685
    Abstract: Embodiments disclosed herein relate to superabrasive compacts having a metallic member disposed between a superabrasive body and a substrate; and drill bits and methods of making the same.
    Type: Grant
    Filed: June 22, 2016
    Date of Patent: October 2, 2018
    Assignee: US SYNTHETIC CORPORATION
    Inventors: Craig H. Cooley, Carl G. Wood
  • Patent number: 10066277
    Abstract: A cemented carbide and a coated cemented carbide each include a Zr carboxide. The cemented carbide includes a hard phase containing main component tungsten carbide and a binder phase containing at least one main component element selected from the group consisting of Co, Ni and Fe. The cemented carbide includes 75 to 95 mass % of the hard phase and 5 to 25 mass % of the binder phase in an inner region inner than 500 ?m below a surface of the cemented carbide. The hard phase includes a Zr carboxide; and Zrsur/Zrin is from 0.25 to 0.80 when an average content of the Zr carboxide in a surface region which ranges from the surface of the cemented carbide to a depth of 500 ?m therebelow is denoted by Zrsur and an average content of the Zr carboxide in an inner region inner than the surface region is denoted by Zrin.
    Type: Grant
    Filed: June 2, 2016
    Date of Patent: September 4, 2018
    Assignee: TUNGALOY CORPORATION
    Inventor: Shinya Ori
  • Patent number: 10058924
    Abstract: A surface-coated cutting tool includes a base material and a coating formed on the base material. The coating includes an ?-Al2O3 layer. The ?-Al2O3 layer contains ?-Al2O3 crystal grains and sulfur, and has a TC(006) of more than 5 in texture coefficient TC(hkl). The sulfur has a concentration distribution in which a concentration of the sulfur decreases in a direction away from a base-material-side surface of the ?-Al2O3 layer, in a thickness direction of the ?-Al2O3 layer.
    Type: Grant
    Filed: August 28, 2015
    Date of Patent: August 28, 2018
    Assignee: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Hideaki Kanaoka, Shinya Imamura, Anongsack Paseuth, Takanori Detani