Abstract: A roughening tool for roughening the cylindrical surface of a bore in a particular metallic workpiece, e.g. the piston running surface of a cylinder bore or cylinder liner in an internal combustion engine, by generating a defined microstructure of a plurality of circumferentially spaced apart circumferential microgrooves. The roughening tool has a tool main body which can be driven in rotation about an axis of rotation and a multiplicity of circumferentially cutting cutting tools arranged at a defined axial distance from one another on the tool main body. According to the invention, the cutting tools are each formed from a disc milling cutter and each disc milling cutter has at least one cutting element with a multiplicity of cutting teeth arranged at an axial distance from one another. In addition, a method for roughening a cylindrical surface.

Abstract: A method of operating a thread milling machine includes securing a product in a securing mount proximate to the thread milling machine, the thread milling machine having a spindle; securing a combination tool to the spindle, the combination tool having a body and an insert, the body having a first end and a second end, the body defining a securing pocket, the insert secured proximate to the second end at a first side of the securing pocket, the second end attached to the spindle; and rotating the spindle.

Abstract: An improved method of machines grooves forming Pearson notches in a pattern on hollow shell casings for munitions for at least one of increased functionality and/or performance. Rather than running a broach through a hollow casing, a CNC lathe with a multi-axis tool with cutting implement can precisely locate and form grooves along either an interior or an exterior surface of a hollow shell casing.

Abstract: A drill bit has a tool shank, a center axis, a first cutting region with at least one geometrically defined first cutting edge, the same having a cutting face arranged at a radial distance from the center axis of the drill bit. The first cutting edge forms a countersink angle with the center axis. The drill bit having a chip shaping stage functionally assigned to the first cutting edge formed by the cutting face of the first cutting edge and by a shoulder surface adjoining the cutting face and forming a shoulder angle with the same, wherein the shoulder angle is greater than 90°, and preferably greater than 100°. The cutting face runs at a radial rake angle with respect to an imaginary radial line which cuts the first cutting edge, the same functionally assigned to the cutting face. The radial rake angle is positive.

Abstract: A method for milling a threading of a screw or tapped hole. The threading has a cross section in the shape of a triangle with a truncated crest. The method includes milling a first flank (V1) of at least one spire of the thread by a first comb (A) of a milling tool (F). The teeth of the first comb (A) are spaced in relation to one another by a first pitch (P1). Then milling a second flank (V2) of at least one other spire of the thread by a second comb (B) of the milling tool (F), wherein the teeth of the second comb (B) are spaced in relation to one another by a second pitch (P2) equal to the first pitch (P1) and offset from the teeth of the first comb (A) by a phase displacement (DP). Then milling a truncated portion (V3) of the crest by a third comb (C) of the milling tool (F).

Abstract: A thread-milling cutter including a tool holder (2) and at least one cutting insert (3) with a longitudinal cutting edge (30) mounted on it. The tool holder (2) includes at least one pocket (20) extending essentially in an axial direction (A) and adapted for receiving the at least one insert (3). The cutting insert (3) has at least one positioning plane (31) on a first abutment surface of the insert (3) opposite the cutting edge (30) for a radial positioning of the insert (3) in the respective pocket (20). At least one protrusion (32) is provided on the abutment surface, a side surface (320) of the protrusion (32) being oriented at an angle (?) to the axial direction (A) of the cutter (1) and adapted for contacting a surface (22) of the pocket (20) for an axial positioning of the insert (3). Also described is an insert for a thread-milling cutter.

Abstract: A thread milling tool includes a proximal shank portion and a distal cutting portion. The cutting portion includes at least one thread milling tooth and at least one flute oriented helically, or spirally, about a central rotational axis of the tool. The cutting portion may be configured to form internal or external threads in a workpiece as the cutting portion moves relative to the workpiece. The teeth of the thread milling tool have a negative taper angle or back taper to offset deflection of the tool during milling operations.

Abstract: As shown in a development view of FIG. 2, spiral flutes 16a and 16c have a lead angle ? different from a lead angle ? of spiral flutes 16b and 16d adjacently placed circumferentially to allow the lead angle ? of cutting edges 20a and 20c, formed along the spiral flutes 16a and 16c, respectively, to be different from the lead angle ? of cutting edges 20b and 20d adjacently placed circumferentially. This causes the cutting edges 20a to 20d to have intervals that axially vary in series such that the cutting edges 20a to 20d have unequal intervals. This results in irregular increase or decrease in milling resistance encountered during milling of a thread, thereby suppressing the occurrence of chatter vibration due to resonance with a capability of milling the thread with excellent milling precision under various milling conditions.

Abstract: The invention relates to a drill thread milling cutter (1) for producing a bore and for the subsequent milling of a thread in the bore, said drill thread milling cutter (1) having a working region (2), on the circumference (3) of which a number of drilling and milling cutting edges are arranged. A number of milling cutting edges (7, 8, 9, 10) greater than the number of drilling cutting edges (17) by a factor greater than 2 are arranged or are effective in the direction of rotation.

Abstract: A thread mill that is to be moved along a helical interpolation path while being rotated about an axis of the thread mill in a rotating direction, for forming a thread in a circumferential surface of a workpiece. The thread mill includes a cylindrical main body having (a) at least one spiral flute formed in an outer circumferential surface of the cylindrical main body, and (b) at least one cutting edge each provided by a rear-side one of widthwise opposite edges, as viewed in the rotating direction, of a corresponding one of the at least one spiral flute. Each of the at least one spiral flute extends in a direction opposite to the rotating direction as viewed in a direction away from a proximal end of the cylindrical main body toward a distal end of the cylindrical main body. Also disclosed is a method of forming the thread by using the thread mill.

Abstract: The present invention relates to a thread milling cutter, which includes a cutting head, having a holder with a number of cutting insert pockets, a number of threading inserts, which are received in the cutting insert pockets and an attachment integrated with the cutting head, which attachment is intended to be received in a tool coupling. The invention also relates to the holder per se and to a method for milling an external thread on a spigot. The holder is provided with an internal cavity, which has an extension both radially and axially with regard to a rotational axis of the thread milling cutter, and the cutting insert pockets are provided in the internal cavity.

Abstract: The invention relates to a milling tool. The milling tool has bearing and orientation surfaces for a substantially tangential reception of milling inserts. The receptacles of the milling tool can be arranged in adjacent manner axially symmetrically to the rotational milling axis of the milling tool. The milling insert can be eccentrically braced in the milling tool receptacle.

Abstract: A triangular threading insert has a mount portion (60) with three sides forming locating faces (50, 52, 54) that lie on the three sides of an imaginary triangle (96) and has three cutting arms (21-23) with outer edges (80) for cutting threads. The outer edge of each arm projects sidewardly beyond the sides of the imaginary triangle, to leave locating faces of long length. The top face (110) of the mount portion forms a hexagon with the cutting arms projecting radially from three of the sides (71-73) of the hexagon, and with the other three sides of the hexagon extending parallel to the locating faces of the mount portion. Each locating face has a smaller height (H) than the thickness (T) of the insert, with concave border regions merging the top and bottom (124, 126) of each locating face to the top and bottom faces of the insert, and merging horizontally-spaced ends (134, 136) of each locating face to a cutting arm.

Abstract: A sealing arrangement, including a surface to be sealed off of a rotationally symmetrical machine element and a radial shaft sealing ring. The sealing ring has a sealing lip made of polymer material, which contacts the surface along a sealing edge that is formed of two mutually intersecting conical surfaces, the first conical surface, facing the space to be sealed off, forming a steeper angle with the axis of rotation than the conical surface facing away from it. A spiral-shaped groove having a rounded groove bottom is recessed into the surface, the groove bottom has a radius of curvature of 0.4 to 1.6 mm, and the depth of the groove is less than 15 &mgr;m.

Abstract: A thread milling tool includes a proximal shank portion and a distal cutting portion. The cutting portion includes at least one thread milling tooth and at least one flute oriented helically, or spirally, about a rotational axis of the tool. The helix angle of the thread milling tool of at least 20°. The cutting portion may be configured to form internal or external threads in a workpiece as the cutting portion moves relative to the workpiece.

Abstract: The present invention relates to a method and a cutting insert for threading. The method aims to produce a thread in a rotary work piece. The threading insert has a polygonal basic shape including at least one cutting corner. The cutting corner has two cutting tips with different projections which cutting tips each comprises a cutting edge, which is provided to form a thread top substantially between the cutting tips. The total projected length of the cutting edge is smaller than two thread pitches.

Abstract: The invention relates to a milling tool. The milling tool has bearing and orientation surfaces for a substantially tangential reception of milling inserts. The receptacles of the milling tool can be arranged in adjacent manner axially symmetrically to the rotational milling axis of the milling tool. The milling insert can be eccentrically braced in the milling tool receptacle.

Abstract: The present invention relates to a method and a cutting insert for threading. The method aims to produce a thread in a rotary work piece. The threading insert has a polygonal basic shape including at least one cutting corner. The cutting corner has two cutting tips with different projections which cutting tips each comprises a cutting edge, which is provided to form a thread top substantially between the cutting tips. The total projected length of the cutting edge is smaller than two thread pitches.

Abstract: A thread milling cutter including a shank and a milling region adjoining the shank at a front end of the shank and including at least two rows of teeth and extending parallel to each other, with the teeth of both rows having the same height and forming each two flanks, with the respective teeth of both rows being associated with respective circumferential planes, and with one flank of a respective tooth of one of the rows being shifted, viewed in a circumferential direction, in an axial direction, forward with respect to one flank of a respective tooth of another of the rows, or another flank of the respective tooth of the another of the rows being shifted viewed in a circumferential direction, in the axial direction, backward with respect to another flank of the respective tooth of the one of the rows, the one flank forming a front offset and another flank forming a rear offset, with front and rear offsets alternating with each other.

Abstract: This invention relates generally to a thread cutting insert and more particularly to a thread cutting insert comprising a base and a threading portion. The threading portion has a first thread removal portion and a second thread removal portion for minimizing lead-in and exiting threads, and a cutting portion for cutting a plurality of internal threads. The principle use is for applications that have fluid communicated through the workpiece, such as a fuel injector.

Abstract: A tool for manufacturing crown wheels by means of a machining hobbing process, which consists of a disc which can rotate about its axis and on the circumference of which machining elements are disposed whose cutting edges lie in the surface of a profile which mainly extends over the circumference of the disc as helical ribs. In each cross-sectional plane perpendicular to the screw direction of the ribs, the profile has the shape of a number of profile teeth situated next to one another. The profile shape is based on the base geometry of a pinion which is characteristic for the crown wheel to be manufactured and has involute toothing. The profile has such a shape that a part thereof lies outside the surface of revolution which is formed by rotation of the addendum circle of the characteristic pinion about the rotational axis of the tool.

Abstract: A thread-cutting tool comprises a shank 10 for attachment to the spindle of a milling machine, the forward end portion of which shank is formed with a flat 12 recessed to provide a pocket for a flat cutting insert 11. The insert, which is triangular in this instance, has one edge formed with a line of threadform teeth of identical profile. The teeth project laterally for cutting engagement with a work-piece. The surface of the work-piece which is to be formed with a thread is mounted on a fixed work-table of the machine.

Abstract: A cutter for forming a spiral groove on a work is provided.The cutter comprises a cylindrical body provided on the outer periphery thereof with a plurality of cutting edges arranged circumferentially at equal intervals and displaced axially by a predetermined pitch. Further, each of the cutting edges is provided with a pair of additional cutting edges adjacent thereto and displaced circumferentially on both sides, respectively, so that when the work and the cutter are rotated in the same direction, a high-precision spiral groove is formed on the work.A screw-shaft machined by the cutter according to the present invention is effectively used for a carriage transfer unit of a still video floppy disk drive, allowing accurate adjustment of the portion of the carriage and accurate transfer of the carriage with respect to the disk to be performed in a simple manner and at low cost.

Abstract: Thread rolling dies for pointed fasteners having an improved working face contour which promotes displacement of blank material from the blank point area at an early stage in the thread rolling sequence to avoid excessive pressures in the die and blank at the finishing stages of the rolling sequence. Thread cutters include an extend section that presurfaces the rise angle of the die working face to produce uniform, improved thread profiles.