Abstract: A power skiving method wherein three-dimensional cutter rotations relative to gear workpiece tooth flank surfaces are carried out so as to reposition the cutter relative to a gear workpiece so as to achieve a decrease and/or an increase in the pressure angle of the tooth flank surfaces. The method can be applied independently to left and right flank surfaces of a tooth slot or the rotations may be superimposed on one another to realize pressure angle corrections on both tooth flanks of a tooth slot.

Abstract: A method for providing teeth on working gears by cutting, wherein the working gear and the cutting tool are driven in rotation at a predetermined speed ratio along axes oriented at an intersection angle. The flanks of the cutting teeth form edges having flank cutting sections arranged on the edges of a gap between two adjacent teeth and extend along a first contour line, and which as a result of an advance in the direction of the working gear engage in a cutting manner to produce teeth having a flank contour predetermined by the shape of the cutting edge. Each of the flank cutting sections is adjoined by a tip cutting section which extends along a second contour line in the region of the base of the cutting tooth gap, wherein the second contour line is curved such that at least partially rounded tooth tips are produced on the teeth.

Abstract: A multi-component gear cutting tool that is rotatable about an axis of rotation. The gear cutting tool includes a tool body extending axially lengthwise between a first end and a second end with the tool body being made of a first material. The gear cutting tool further includes a cutting tip attached to the tool body at one of the first end and the second end. The cutting tip includes an outer axial-facing cutting end with the cutting end having a plurality of cutting faces. The cutting tip is made of a second material different than the first material and the cutting tip is attached to the tool body via brazing.

Abstract: Cutting blade pressure angle changes or corrections in power skiving cutters (20) can be realized without the need tor a tool geometry change. An axial shift (26) of the blade reference point (24) will shift the existing involute on the blade profiles (22, 23) into a different radial location. An accompanying shift (AR) of the reference involute profile (30) by approximately the same amount and in the same direction will re-establish the relationship between work gear and cutter. The resulting work gear geometry has the same radial location of the slots, with the same slot width and the same tooth thickness but with a changed pressure angle.

Abstract: To provide a gear cutting tool capable of supplying a coolant liquid to an optimum position even when cutting edges are reground. The gear cutting tool includes the tool body having a plurality of blades on an outer peripheral surface thereof and a center hole, and a nozzle provided in the center hole of the tool body so that a fixed position in the tool body is adjustable. The nozzle includes a flow channel which allows supplied coolant liquid to flow into the center hole of the tool body, and discharge the coolant liquid toward the plurality of blades.

Abstract: A skiving cutter includes a cutting edge portion in which a tooth trace extends in a direction inclined with respect to an axis of a base. The cutting edge portion is segmented into a plurality of segmented cutting edges by cutting edge grooves extending in a direction intersecting the tooth trace. One of the plurality of segmented cutting edges forms a reference cutting edge. Among the plurality of segmented cutting edges constituting the cutting edge portion, the reference cutting edge has the largest axis-cutting edge distance which is a distance from the axis to the outer circumferential cutting edge of the segmented cutting edge, and the remaining one or more segmented cutting edges have gradually smaller axis-cutting edge distances as a distance from the reference cutting edge to each of the remaining cutting edges increases. A helix angle is different according to positions of the plurality of segmented cutting edges.

Abstract: A low profile peripheral cutter (18) with stick blades (6). The cutter has a cutter body (30) and a flexible clamping disk (20) to clamp all blades. The flexible clamping disc includes a slot (24) between each cutting blade (6) in order to provide a plurality of blade clamping web wings (26) each of which acts like a deflection beam to hold the blades in position. Preferably, each web wing (26) covers one stick blade (6) and each web wing has two contacting pads (36, 38) to press each blade into its seating surface (44, 46) thereby holding the blade in position.

Abstract: A gear machining device is provided which can machine an accurate gear by a cutting process by synchronously rotating a machining tool and a workpiece at a high speed. A machining tool includes roughing cutting teeth for roughing bottom lands and right and left side faces of teeth of a gear, right side face finishing cutting teeth for finishing the right side faces of the teeth, and left side face finishing cutting teeth for finishing the left side faces of the teeth. The cutting teeth thus cut different parts of the teeth of the gear. This can reduce cutting resistance and suppress self-vibration during the cutting process, thereby improving tooth trace accuracy of the gear.

Abstract: Generating cutting processes for producing bevel gears and employing a single rotary disc cutter (36) wherein a portion of the generating cutting process effectively includes a reduction (38) of the workpiece roll angle (40) during generating thereby reducing or eliminating cutting action on the clearance side (42) of the rotary disc cutter.

Abstract: The inventive device includes a work supporting portion for supporting a work rotatably about a first axis, a cutter supporting portion for supporting a cutter rotatably about a second axis different from the first axis and a moving portion for moving the cutter along a reference line extending through the first axis. The second axis is slanted relative to a reference plane oriented perpendicular to the first axis and a blade edge of the cutter is caused to come into contact with the work at an offset position offset from the reference line. The work and the cutter are driven in synchronism and the cutter is moved along the reference line.

Abstract: In a method for the machining of a workpiece (2) which is driven in rotary movement about a workpiece axis (Z) and whose shape includes a periodic structure, specifically a workpiece with gear teeth, a cutting tool which has gear-like teeth with a cutting edge formed at a frontal end of the teeth and which is driven in rotary movement about a cutting tool axis that is radially spaced apart from the workpiece axis, is brought into a rolling engagement with the workpiece under a crossing angle between the two rotary axes, wherein the cutting edge removes material from the workpiece through a cutting movement that has a component in the direction parallel to the workpiece axis, and wherein for the machining of the workpiece over a desired axial range the cutting tool is in addition made to perform a feed movement having a component parallel to the workpiece axis.

Abstract: The invention relates to a device for generating teeth of workpieces (3) by hob peeling, having a workpiece spindle (1) that can be rotatably driven for accommodating the work wheel (3) to be geared, particularly internally, and having a tool spindle (2) that can be rotatably driven, said tool spindle (2) carrying a peeling wheel (4), which has a regular tooth pitch determined by the tooth spacing of the gearing of the workpiece (3). In order to improve the performance of the generic device and/or generic method, and to provide the peeling wheel suited therefor, it is proposed that the distance between at least some of the teeth of the peeling wheel (4) that are of identical shape corresponds to a multiple of the regular tooth pitch.

Abstract: A method for processing a gear includes a first cutting process starting the cutting of a work by moving a cutter in a first cutting direction while maintaining a cutting depth of the work at a setting value and reducing the cutting depth of the work before a first cutter portion reaches an end portion of a cutting area in the first cutting direction and a second cutting process synchronously rotating the work and the cutter in a reverse direction of rotational directions of the work and the cutter in the first cutting process, maintaining the cutting depth of the work at the setting value, and cutting the end portion of the cutting area by moving the cutter in a second cutting direction.

Abstract: A tool, a method and a machine for producing a tooth profile by performing a coupled skiving movement between a skiving tool and the workpiece, by rotating the tool about a tool axis of rotation and rotating the workpiece about a workpiece axis of rotation. The tool includes a crown gear, on the front of which a tooth system with a cutting profile is located, which when in use reproduces the tooth profile on the workpiece.

Abstract: A power skiving tool includes a basic body, which is equipped with a plurality of replaceable cutting inserts, by means of which chips can be carved or peeled out of a workpiece with the purpose of forming, for instance, teeth. The individual cutting insert is formed with only one cutting edge) and has a rear end in the form of a shoulder surface, against which an adjusting mechanism is pressed for the fine adjustment of the radial position of the cutting insert in relation to the basic body. On the underside of the cutting insert, there is in addition a control means, e.g. a serration connecting surface, which interacts with the corresponding control means in the appurtenant seat in the basic body. In addition, the invention concerns a power skiving cutting insert as such.

Abstract: A method of chamfering and deburring the teeth of a gear having first teeth, each of the first teeth having a first and a second side and respective end faces; the method providing for meshing the gear with at least one tool having a ring gear meshing with the first teeth at edges formed between the first and second sides and the end faces; exerting compression between the first teeth of the gear and the ring gear; effecting a first permanent deformation of the edges to form first chamfer faces; and effecting at least a second permanent deformation between the first and second sides and the respective end faces; the first and the second permanent deformation being effected by means of enbloc tools having a first number of teeth and a second number of teeth.

Abstract: A tool for producing crown wheels by means of a generating process comprises a disc which is rotatable about its axis, with machining elements which are provided on the periphery thereof and the cutting edges of which lie in the outer surface of a profile determining the shape of the teeth of a crown wheel to be produced with the tool, said profile extending essentially helically over the periphery of the disc.

Abstract: A shaper cutter includes an elongated body having a flat forward end surface perpendicular to the axis of the body and having teeth formed around its periphery, and further includes a thin insert being mechanically secured to the end surface of the body and having peripheral cutting teeth which lie against the teeth of the body, the teeth of the insert serving to cut a work piece and being backed by the teeth of the body. The insert is in the form of a Belleville spring which, in its unstressed state, has a conical shape. The mechanical means used to secure the insert to the body deflects the insert into a flat configuration whereby its bottom side is forced into intimate face to face contact with the flat forward end surface of the body, and the teeth of the insert are thus positively biased by inherent spring force against the flat end surface of the supporting teeth, and are operable to cut a work piece as the tool is advanced forwardly.

Abstract: A shaper cutter includes a body having teeth formed around its periphery and further includes a thin wafer disposed against a conical face of the body and formed with peripheral cutting teeth which lie against the teeth of the body, the teeth of the wafer serving to cut a workpiece and being backed by the teeth of the body. As the wafer is clamped to the body, it is flexed from a flat condition to a deflected condition in which the wafer lies against and conforms to the conical face of the body. To hold the deflected wafer in a rigidly fixed angular position on the body, a pin which is anchored to the body projects into a hole in the wafer. The hole is specially located and configured to coact with the pin to orient the wafer angularly relative to the body prior to deflection of the wafer and then to establish substantial areas of surface contact with the pin after deflection of the wafer.

Abstract: A helical toothed shaving cutter used for finishing or shaving of gears as well as a shaving cutter suitable for plunge cut shaving. The shaving cutter includes a multiplicity of ribs forming the cutter tooth flanks, arranged in a manner substantially symmetrically with respect to each axial centerline of each of the cutter teeth, and each of the ribs has both a positive rake angle at its leading cutting edge and a negative rake angle at its trailing cutting edge as viewed in the direction of lateral sliding direction of along the tooth trace cutter.

Abstract: A laminated gear shaving tool formed by a stack of toothed discs mounted on a rotatable body. The flanks of each tooth are cut away to form lands, the lands being successively laterally displaced (staggered) across the disc thickness around the circumference. The cutting edges may be inclined across the tooth thickness and/or the lateral face may be re-entrant; the discs may be inclined to the axis of rotation of the tool; and, where the corresponding lands are not staggered, the toothed discs may be separated by spacing discs.

Abstract: A gear cutter assembly incorporating a toothed flexible disk which acts as the cutting element, mounted between a cutter back and a disk retainer. The cutter back includes a convex, conical mounting face, and the disk retainer has a complementary mounting surface, so that the disk is clamped between these surface and deflected to create a negative rake angle. The disk is formed with teeth which protrude beyond the cutter back and retainer, and it has a constant cross-section throughout its width. When the cutting edges of the disk teeth become dull, the disk may be inverted and reused due to its untapered profile; after such reuse, the disk is discarded. The cutter disk is easily fabricated in groups, and enjoys economical, high performance operation.

Abstract: A shaper cutter includes a conical body having teeth formed around its periphery and further includes a thin wafer disposed against the face of the body and formed with peripheral cutting teeth which lie against the teeth of the body, the teeth of the wafer serving to cut a workpiece and being backed by the teeth of the body. The wafer is bonded to the face of the body by a high strength adhesive which may be heated to destroy the bond and enable removal and replacement of the wafer when the cutting teeth thereof become worn. As a result of bonding the wafer directly to the body, there are no clamps creating axial interference ahead of the wafer and, in addition, lateral deflection of the wafer teeth during cutting is reduced.

Abstract: A gear cutter assembly incorporating a toothed flexible disk which acts as the cutting element, mounted between a cutter back and a disk retainer. The cutter back includes a convex, conical mounting face, and the disk retainer has a complementary mounting surface, so that the disk is clamped between these surface and deflected to create a negative rake angle. The disk is formed with teeth which protrude beyond the cutter back and retainer, and it has a constant cross-section throughout its width. When the cutting edges of the disk teeth become dull, the disk may be inverted and reused due to its untapered profile; after such reuse, the disk is discarded. The cutter disk is easily fabricated in groups, and enjoys economical, high performance operation.

Abstract: A single-tooth cutter for sloping the axial face of gears, in which the gear which is to be worked performs a continuous or step-by-step rotary movement whereby successive rotations of the single-tooth cutter will cause a working on successive teeth at least one sloped surface, and in which the workpiece and the single-tooth cutter after each workpiece rotation approach one another, until the desired sloped shape is reached, the chip removal occurring through the provision of at least two edges which in peripheral direction are arranged one directly behind the other. A cutter which can also be used for this has two edges which act one directly after the other, which edges can have a different distance from the axis of rotation of the cutter.

Abstract: A shaper cutter includes a conical body having teeth formed around its periphery and a flexible wafer is disposed against the face of the body and is formed with peripheral teeth overlying the teeth on the body. The face of the body is concave and conical so that, when the center portion of the wafer is clamped to the body, the wafer flexes to lie against the face with the result that the teeth on the wafer are held firmly against the teeth on the body. The edges of the teeth of the wafer constitute the cutting edges of the cutter so that, when the cutting edges become dull, the wafer is simply removed and replaced with a new one. In another form, the teeth on the body are helical and their end faces are inclined in stepped relation while the wafer teeth are on the free ends of flexible fingers which, when the wafer is clamped to the body, flex to lie against the end faces of the teeth on the body.

Abstract: A gear shaper or shaver cutter which has broken or damaged teeth is salvaged by removing good teeth from an identical cutter which is otherwise unsalvagable. The removal of damaged teeth from the salvagable cutter, and removal of good teeth from the unsalvagable cutter, is done by electrical discharge machining (EDM) wire. The good teeth are removed as an integral group which is snugly fitted into and plugs the slot where the damaged teeth were removed from the salvageable cutter. The group is locked in place by a lock pin in an aperture made by EDM electrode procedure, the lock pin being welded in place by electron beam welding, and or any other suitable state of the art.

Abstract: A gear shaper cutter for generating rough shapes has an undulating cutting edge profile to leave alternating heavy and light sections of material to be removed from the rough shape in a finishing operation. Chips are, as a result, more easily broken during the subsequent finishing operation to provide better heat dissipation and longer finishing tool life.

Abstract: A skiving cutter for use in cutting an internal spur gear having a cutter body adapted to be mounted on a spindle extending from a cutter head. Cutting blades are formed thereon at a position offset from the intersection of the axis of the cutter and the axis of a work piece to be cut. Further, the contacting point between each cutting blade of the cutter and each gear tooth formed on the work piece is located within a contacting or acting region therebetween. Thus, the design value of the blade profile of the cutter may be selected to be near the lower limit of the contacting or acting region.