Abstract: Embodiments of the invention relate to a reamer for machining a workpiece by chip removal. Embodiments of the reamer can incorporate a holder, having a receiving opening disposed on a workpiece-side end face and having an internal thread, a holder bore extending inside the holder in a longitudinal direction thereof and opening into the receiving opening, an exchangeable head, having a cutting-nose element having a plurality of cutting noses disposed in a distributed manner in a circumferential direction, an exchangeable-head shank having an external thread corresponding to the internal thread disposed in the receiving opening, a bearing contact element disposed between the cutting-nose element and the exchangeable-head shank and having a first bearing contact surface for bearing contact on a first support surface disposed on the workpiece-side end face, with an exchangeable-head bore corresponding to the holder bore extends through the exchangeable head in a longitudinal direction thereof.

Abstract: A micro-drill and a method for manufacturing the same are disclosed. The micro-drill comprises: a substrate having a surface, an ultra-nanocrystalline diamond film including a plurality of ultra-nanocrystalline diamond grains, which is formed on the surface of the substrate; wherein the substrate is a tungsten carbide substrate and a size of each ultra-nanocrystalline diamond grain is in a range from 1 to 30 nm.

Abstract: A combination drill bit for use in both hand held drills and stationary drill presses has a shanking end, a working end and a helical flute portion between the shanking and working ends. The helical portion has a helix length (L) of L = ( D × ? tan ? ? ? ) . The drill bit has a core that is tapered from the working end to the shanking end. A web thickness length at the working end is 10% to 35% of the diameter and the thickness length at the junction of the shanking end is 70% to 90% of the diameter. The drill bit is manufactured from a high speed steel including at least 5% by weight of cobalt.

Abstract: A tool bit (1) ready for use consists of a sintered material. It has a longitudinal axis (3). At least one swarf chamber (4) spaced from the longitudinal axis (3) land extending along the longitudinal axis (3) is formed in the tool bit (1). The tool bit (1) has at least one cutting edge (8, 10), which is formed in the tool bit (1) by grinding the already sintered tool bit (1), adjoining the swarf chamber (4). According to the invention the swarf chamber (4) is ground only partly and is otherwise unground.

Abstract: The invention relates to a drilling tool with a base, having a central axis of rotation, and a drill bit, detachably connected to the base. The drill bit has a coupling part, which can be coupled with a coupling receptacle on the face of the base and has at least two convexly curved centring portions, which are arranged such that they are distributed over the circumference and engage with an exact fit in complementary concavely curved centring portions of the coupling receptacle. The coupling part has a complementary driver stop, meshing with a rotary driver of the coupling receptacle. It is claimed as novel that the centring portions of the coupling part and/or of the coupling receptacle have clamping surfaces, which run onto each other in the manner of a rotary wedge until the driver stop and the rotary driver come up against each other counter to a predetermined direction of rotation.

Abstract: The invention relates to hard-metal body comprising a hard-metal, the hard-metal comprising tungsten carbide grains and metal binder comprising cobalt having a concentration of tungsten dissolved therein, the body comprising a surface region adjacent a surface and a core region remote from the surface, the surface region and the core region being contiguous with each other; the mean binder fraction of the core region being greater than that of the surface region; the mean carbon concentration within the binder being higher in the surface region than in the core region; to tools comprising same and methods of making same.

Abstract: A power tool accessory includes a shank member having a first hardness. A conically-shaped body is coupled to the shank member and includes a series of stepped shoulders that increase in diameter from a tip portion to a base portion. A flute extends substantially from the tip portion to the base portion, with cutting edges defined at the intersection of the flute and the shoulders. The body has a second hardness greater than the first hardness.

Abstract: The invention relates to a rotationally driven multi-bevel step tool, particularly a step drill for drilling into solid material, comprising a plurality of one-edged or multi-edged cutting steps which are arranged in a staggered manner in the cutting and advancing directions and each have a number of flutes that corresponds to the number of edges. Flutes (23, 33) adjoining each other in the circumferential direction are separated from each other by a web (24). According to the invention, the flues (23, 33) adjoining each other in the circumferential direction of two consecutive cutting steps (20, 30) in the cutting and advancing directions are connected to each other by a metal-cutting window (25) that is open on the circumferential side and interrupts the interposed web (24).

Abstract: A bore cutting tool, particularly for cutting metal workpieces, includes a tool substrate and a tool coating on a surface of the tool substrate. The bore cutting tool comprises a plurality of pits in the surface of the tool substrate and wherein the tool coating extends over the pits such that the pit surface comprises the tool coating. In this way, the pit dimensions can be retained over prolonged tool life and the pits, with their coated surface, are particularly effective at retaining lubricant so that the thickness of a lubricant film can be increased as compared to a tool without the coated pits. In embodiments the pits are formed by laser etching and are present only on the cylindrical land. Average pit depth is suitably in the range 8 ?m to 25 ?m, average pit width and pit length is independently selected from 40 ?m to 250 ?m and average pit density is 20 to 30 pits/mm2.

Abstract: A metal-working twist drill is provided with inner cutting edges that form a point (18) having an angle, A, of 130°. An outer, peripheral, part of each cutting edge (55, 57) forms an outer cutting portion (59, 61). The outer cutting portions slope in the opposite direction to the corresponding inner cutting edges and form an angle B, of 3° with respect to a plane normal to the axis of rotation of the twist drill. The width of the outer cutting portion, D as measured at the cutting edge, is 10.5% of the diameter of the twist drill. The metal-working twist drill produces bores having a reduced exit burr height.

Abstract: A coated metal substrate has at least one layer of titanium based hard material alloyed with at least one alloying element selected from the list of chromium, vanadium and silicon. The total quantity of alloying elements is between 1% and 50% of the metal content, the layer having a general formula of: (Ti100-a-b-cCraVbS ic)CxNyOz.

Abstract: A drill includes a drill bit, an intermediate part, and a shaft. The drill bit is made from a sintered carbon-containing hard metal. The intermediate part is made from steel and arranged along an axis between the drill bit and the shaft. An activity of carbon in the steel of the intermediate part is greater at a temperature ranging from 1100° C. to 1450° C. than an activity of carbon in the sintered hard metal at the temperature.

Abstract: An indexable drill includes an insert attachment seat and a chip discharging groove formed so as to extend from a leading end surface to a trailing end side of the drill in the direction of the axis of rotation and through which chips generated by the cutting insert are discharged, and in that a wall surface defining the chip discharging groove at least partly includes a smoothed surface with a surface roughness of at most 0.5 ?m in terms of arithmetic average roughness Ra, the wall surface of the chip discharging groove is partly formed on a thinned wall portion thinned by the central edge attachment seat and the outer peripheral edge attachment seat, and a crossing portion between the first wall surface and the second wall surface in the thinned wall portion is rounded.

Abstract: A step drill bit includes a shaft for coupling the step drill bit to a drill and a drill bit portion coaxially coupled to the shaft. The drill bit portion has a plurality of step portions. The drill bit portion may further include three cutting edges wherein the cutting edges are spaced around the drill bit in substantially equal arc angles. The step drill bit further includes surface treatment having a first coating formed of first material and a second coating formed of a second material that is applied over the first coating. The step drill bit further includes a replaceable drill bit tip.

Abstract: A tip (20) for a rotary machine tool comprising a superhard structure (12) joined to a cemented carbide substrate 14 by means of at least one intermediate layer (161, 62, 163) disposed between the superhard structure (12) and the cemented carbide substrate (14), the intermediate layer or layers (161, 162, 163) comprising grains of superhard material and grains of a metal carbide material dispersed in a metal binder material.

Abstract: One non-limiting aspect of the present disclosure is directed to a multi-piece twist drill head. The multi-piece twist drill head includes a core piece formed from a first hard material, and a peripheral piece formed from a second hard material. The core piece and peripheral piece each comprise a cutting edge and are adapted to mate to provide a central region and a peripheral region, respectively, of the multi-piece twist drill head. A twist drill including the multi-piece twist drill head is also disclosed.

Abstract: A veined cutting tool for producing holes in various materials is disclosed. The veined cutting tool includes a tungsten carbide body using a sintered abrasive particulate such as diamond (PCD) or Cubic Boron Nitrite (PCBN). The cutting tool shields a portion of the PCD or PCBN edge on the cutting side to reduce the overall length of the exposed PCD or PCBN to prevent the cutting edge from chipping and increase the service life of the cutting tool.

Abstract: A drill in which no positional shift on a drilled hole and no irregularities on an internal wall are formed. A torsion angle of a shaving discharge groove of a drill is set in the range of 30 degrees to 50 degrees. In this manner, a positional shift of a through hole to be drilled can be reduced. In addition, shavings of the drill are properly discharged, and thus, drilling is not precluded by the shavings. Therefore, a printed wiring board having excellent electric connectivity and reliability can be obtained.

Abstract: A cutting tool of the sort used for deep hole drilling has a cutting head mounted on a shank. The cutting head is formed asymmetrically with respect to a longitudinal axis and has at least one cutting edge. The cutting head has guiding segments that extend from a forward end to a rear end of the cutting head. Each of the guiding segments has a guiding pad in the periphery thereof. A forward end of the guiding pad lies on a cylindrical envelope defined by the cutting diameter of the cutting tool. A rear engagement portion of the cutting head is engaged with a forward engagement portion of the shank. The cutting head is made from sintered carbide powders and the guiding pads are integrally formed with the cutting head.

Abstract: A composite sintered powder metal article including a first region including a cemented hard particle material such as, for example, cemented carbide. The article includes a second region including: a metallic material selected from a steel, nickel, a nickel alloy, titanium, a titanium alloy, molybdenum, a molybdenum alloy, cobalt, a cobalt alloy, tungsten, a tungsten alloy; and from 0 up to 30 percent by volume of hard particles. The first region is metallurgically bonded to the second region, and each of the first region and the second region has a thickness of greater than 100 microns. The second region comprises at least one mechanical attachment feature so that the composite sintered powder metal article can be attached to another article. The article comprises one of an earth boring article, a metalcutting tool, a metalforming tool, a woodworking tool, and a wear article.

Abstract: Composite articles, including composite rotary cutting tools and composite rotary cutting tool blanks, and methods of making the articles are disclosed. The composite article includes an elongate portion. The elongate portion includes a first region composed of a first cemented carbide, and a second region autogenously bonded to the first region and composed of a second cemented carbide. At least one of the first cemented carbide and the second cemented carbide is a hybrid cemented carbide that includes a cemented carbide dispersed phase and a cemented carbide continuous phase. At least one of the cemented carbide dispersed phase and the cemented carbide continuous phase includes at least 0.5 percent by weight of cubic carbide based on the weight of the phase including the cubic carbide.

Abstract: Disclosed is a cutting tool, including: a cutting edge including a coating from a rake face to a flank face, and has a relief angle of not less than 15 degrees, a material of the coating having a higher wear resistance than a base material of the cutting edge, and during cutting of a work, an edge of the coating on the rake face at a top of the cutting edge is worn by friction with the work; with a progress of a wear inward in a radial direction, an edge of the coating on the flank face at the top of the cutting edge is removed by friction with the work to expose the base material thereunder; and the exposed base material is worn by friction with the work to retract the flank face inward in the radial direction.

Abstract: A boring tool can form a hole accurately by improving the rigidity of a reamer so that the runout of the reamer can be prevented at high speeds, extending product life by suppressing the breakage caused by cutting resistance. The boring tool is inserted into a pilot hole formed in a workpiece beforehand to cut the inner wall of the pilot hole. The boring tool comprises a shank part rotated about an axis, an edge part with a cutting edge at the tip of the shank part, and a chip discharging groove formed in the outer peripheral part of the edge part and extending from the tip to the rear end. The cutting edge is formed at a crossed ridge part between the wall surface of the chip discharging groove and the outer peripheral surface of the edge part. The cross-section of the chip discharging groove is formed in a U-shape.

Abstract: Composite articles, including composite rotary cutting tools and composite rotary cutting tool blanks, and methods of making the articles are disclosed. The composite article includes an elongate portion. The elongate portion includes a first region composed of a first cemented carbide, and a second region autogenously bonded to the first region and composed of a second cemented carbide. At least one of the first cemented carbide and the second cemented carbide is a hybrid cemented carbide that includes a cemented carbide dispersed phase and a cemented carbide continuous phase. At least one of the cemented carbide dispersed phase and the cemented carbide continuous phase includes at least 0.5 percent by weight of cubic carbide based on the weight of the phase including the cubic carbide.

Abstract: Coated cutting tools are disclosed which have a hard coating that includes at least one aluminum titanium nitride layer having a single phase structure of B1 cubic phase and a composition of (AlxTi1-x)N, where x is in the range of about 0.46 to about 0.52 moles. The hard coatings also have a residual stress in the range of from about ?0.4 to about ?3 GPa as measured by the XRD Sin2 ? method, and a crystallographic orientation characterized by an x-ray diffraction (200) to (111) peak intensity ratio in the range of about 1 to about 14. Preferably the aluminum titanium nitride layer has an average crystallite size in the range of about 15 to about 50 nanometers. Methods of making such coated cutting tools are also disclosed.

Abstract: The invention relates to hard-metal body comprising a hard-metal, the hard-metal comprising tungsten carbide grains and metal binder comprising cobalt having a concentration of tungsten dissolved therein, the body comprising a surface region adjacent a surface and a core region remote from the surface, the surface region and the core region being contiguous with each other; the mean binder fraction of the core region being greater than that of the surface region; the mean carbon concentration within the binder being higher in the surface region than in the core region; to tools comprising same and methods of making same.

Abstract: The ceramic drill bit has a particular geometry and is very advantageously applicable to the very high-speed drilling of parts made of a composite, especially a carbon-fiber composite having an epoxy resin matrix. The invention also relates to a method for the high-speed drilling of composites.

Abstract: The tool has a clamping part (2) and a working part (11). It consists of a wear-resistant material, which contains tungsten carbide which has a grain size that lies in the range between approximately 0.2 and approximately 0.5 ?m. The clamping part (2) consists of a tough material, which likewise contains tungsten carbide which has a grain size in the range between approximately 0.8 and approximately 1.3 ?m. In a transitional region (11) between the working part (11) and the clamping part (2), the proportion of wear-resistant tungsten carbide decreases in the direction of the clamping part (2) to 0 and the proportion of tough tungsten carbide decreases in the direction of the working part (11) to 0. The mixing ratio between wear-resistant and tough tungsten carbide changes approximately steadily in the transitional region (10).

Abstract: The invention relates to a rotationally driven multi-bevel step tool, particularly a step drill for drilling into solid material, comprising a plurality of one-edged or multi-edged cutting steps which are arranged in a staggered manner in the cutting and advancing directions and each have a number of flutes that corresponds to the number of edges. Flutes (23, 33) adjoining each other in the circumferential direction are separated from each other by a web (24). According to the invention, the flues (23, 33) adjoining each other in the circumferential direction of two consecutive cutting steps (20, 30) in the cutting and advancing directions are connected to each other by a metal-cutting window (25) that is open on the circumferential side and interrupts the interposed web (24).

Abstract: A tool comprising a cutting section, on which a multiplicity of blades or cutting edges and flutes are formed; a shank section, which forms a chucking section on a side which faces away from the cutting section, wherein a number of fluid channels which corresponds to the number of flutes is formed in the chucking section, which channels in each case have an axial discharge opening and lead along the shank to an associated flute of the cutting section. Also, a method for supplying the blades of such a tool with a pressurized fluid.

Abstract: A drill point (1) for drilling sandwich panels (100), composite materials and similar, comprising a shank (2) for coupling into the chuck a tool apt to drive said point (1) in rotation; a drilling member, integral to the shank, comprising a substantially cylindrical working portion (3), and a cutting head (4), located at the end of the working portion (3), having cutting edges (C); wherein onto the surface of the working portion (3) there are obtained helical flutes (5), spirally arranged about a substantially central longitudinal axis (A-A) of the working portion (3), the flutes (5) ending on a top face (4?) of the cutting head (4), characterized in that the constructive geometry thereof provides a helix angle (?) with respect to the longitudinal axis (A-A), along which there develop the helical flutes (5), substantially comprised in a range of 30° to 35°.

Abstract: The present invention relates to a drill comprising a cemented carbide or high speed steel substrate and a coating wherein the coating comprises: a first layer system having a multilayered structure covering substantially the whole active part of the drill, a second layer system having a multilayered structure covering only the tip area of the drill. Drills according to the present invention have good wear resistance and improved properties when reconditioning the drill. The present invention also relates to a method of making a drill according to the present invention.

Abstract: The present invention relates to a cutting tool for metal machining with improved wear properties, comprising a cutting tool substrate of cemented carbide, cermet, ceramics or a super hard material, and a wear resistant coating, wherein the wear resistant coating comprises a PVD Ti—Si—C—N layer with a compositional gradient, and a method of making thereof.

Abstract: This invention provides a surface-coated cutting tool which exhibits excellent fracture resistance and wear resistance in high-speed cutting, such as high-speed gear cutting, high-speed milling, and high-speed drilling. The surface-coated cutting tool includes a hard coating layer composed of an alternately laminated layer structure of at least a thin layer A and a thin layer B formed on the surface of a tool substrate, such as a cemented carbide substrate, a cermet substrate, and a high-speed tool steel substrate. The thin layer A is an (Al, Cr, Si)N layer which satisfies a compositional formula: [AlXCrYSiX]N (0.2?X?0.45, 0.4?Y?0.75, 0.01?Z?0.2, and X+Y+Z=1 in terms of atomic ratio). The thin layer B is an (Al, Ti, Si)N layer which satisfies a compositional formula: [AlUTiVSiW]N (0.05?U?0.75, 0.15?V?0.94, 0.01?W?0.1, and U+V+W=1 in terms of atomic ratio).

Abstract: A drill head manufacturing method calls for a cutting tip to be CVD coated, brazed to a distal end of a drill head, polished and then PVD coated. The process effectively utilizes features of a CVD coating, which renders a tool service life longer and enables a drill head more suitable for high-speed cutting to be manufactured. A cutting tip having been CVD coated with a hard material is brazed at a brazing temperature to a predetermined portion at a distal end side of a head main body. An outer diameter portion OD of the brazed tip about a rotation axis of the head main body is polished. Then, the cutting tip and the head main body are PVD coated with a hard material at a second temperature lower than the brazing temperature.

Abstract: A method for making a superhard tip for a rotary machine tool, the method including contacting at least one sintered polycrystalline superhard structure to a carrier body comprising cemented carbide to form a pre-compact assembly, and subjecting the pre-compact assembly to a pressure and temperature at which the superhard material is thermodynamically stable to form a pre-form body for a superhard tip; and processing the pre-form body to form a superhard tip.

Abstract: A twist drill partially coated with TiN to increase wear resistance whilst minimising the transfer of coating particles to a work piece. The drill is selectively coated on the rake face (42); the land (46) is not coated.

Abstract: A hole saw having efficient slug removal preferably includes a saw cup, a shank portion and a pilot cutting device. A cutting surface is formed on an open end of the saw cup. The inside surface, outside surface and cutting surface of the saw cup are given a low friction treatment. A fluoropolymer resin coating is used for the low friction treatment. The friction treatment is applied by spraying thereof on the saw cup. The saw cup is then heated to a predetermined temperature for a set period of time. The low friction treatment is cured when the saw cup is used. The shank portion is attached to a closed end of the saw cup with any suitable fastening process. The shank portion preferably retains the pilot cutting device.

Abstract: A drill having a drill head (11) made of hard metal and a shaft (12) or a coupling piece (16) made of a sintered iron alloy. The hard metal is joined in the form of a material connection to the sintered iron alloy by a sintering process.

Abstract: Disclosed is a diamond tool. The diamond tool is coupled to a processing apparatus and may form a hole in a workpiece. The diamond tool includes a shank coupled to a connection portion formed at one end thereof and further coupled to the processing apparatus. There is a cylindrical opening formed at the other end of the shank; and segments formed at intervals along the periphery of the shank, the segments come into contact with the workpiece to form a hole in the workpiece. Each of the segments has at least one linear groove formed on the inner surface thereof or at least one oblique groove formed on the outer surface thereof. The segments are improved in shape to achieve improved cutting and cooling performance, increased stiffness and durability, and reduced load upon processing.

Abstract: A method of creating adherent surface coatings on carbide cutting tools or other workpiece substrates through the development of polycrystalline diamond coatings or composite coatings comprising a refractory metal carbide and polycrystalline diamond is described. The coating is deposited through a sequenced chemical vapor deposition process, first using a specified gas mixture of hydrogen and a refractory metal halide to deposit a base layer of a refractory metal carbide. This step is followed by a second step in which polycrystalline diamond is deposited from a gas mixture comprising a hydrocarbon and hydrogen. Co-deposition of refractory metal carbide and diamond in the second step to create a toughened diamond coating is also contemplated.

Abstract: A composite article includes a first composite material and a second composite material. The first composite material and the second composite material individually comprise hard particles in a binder. A concentration of ruthenium in the binder of the first composite material is different from a concentration of ruthenium in the binder of the second composite material.

Abstract: Composite articles, including composite rotary cutting tools and composite rotary cutting tool blanks, and methods of making the articles are disclosed. The composite article includes an elongate portion. The elongate portion includes a first region composed of a first cemented carbide, and a second region autogenously bonded to the first region and composed of a second cemented carbide. At least one of the first cemented carbide and the second cemented carbide is a hybrid cemented carbide that includes a cemented carbide dispersed phase and a cemented carbide continuous phase. At least one of the cemented carbide dispersed phase and the cemented carbide continuous phase includes at least 0.5 percent by weight of cubic carbide based on the weight of the phase including the cubic carbide.

Abstract: One non-limiting aspect of the present disclosure is directed to a multi-piece spade drill head for a spade drill, wherein the spade drill includes an elongate body portion and a cutting portion removably secured to an end of the body portion. The multi-piece spade drill head includes at least two insert pieces, each piece including a cutting edge. The at least two insert pieces are configured to be removably secured to the body portion of the spade drill adjacent one another and with the cutting edges of the insert pieces aligned to together form a cutting edge on an end of the spade drill.

Abstract: A tool bit (1) ready for use consists of a sintered material. It has a longitudinal axis (3). At least one swarf chamber (4) spaced from the longitudinal axis (3) land extending along the longitudinal axis (3) is formed in the tool bit (1). The tool bit (1) has at least one cutting edge (8, 10), which is formed in the tool bit (1) by grinding the already sintered tool bit (1), adjoining the swarf chamber (4). According to the invention the swarf chamber (4) is ground only partly and is otherwise unground.

Abstract: A cutting tool comprising a body, a cutting edge on at least one part of said body and a plasma deposited carbon coating layer provided on said cutting edge that is substantially free of macro-particles.

Abstract: Disclosed is a single-lip drill comprising a drill head (11) that is provided with a blade (12) which is embodied on said drill head. The blade encompasses a cutting edge (19) for machining a workpiece (16) in a cutting manner. At least one chip-forming device (21) which shapes chips (22) cut by the cutting edge is associated with the cutting edge. The chip-forming device is provided with a positive cutting angle (gamma) such that the mechanical and thermal stress can be reduced in the area of the blade (12). In addition, the chip-forming device can comprise a functional coating (29a, 29b) which is made especially of hard material and is applied after providing the drill with the exterior shape thereof.

Abstract: A rotary cutting tool is provided which is less likely to cause chips to get stuck, and which can be manufactured at a low cost. The rotary cutting tool includes a body having a relief surface (6) and a rake face (7) which is connected to the relief surface (6). An oxide film (9) is formed on the rake face (7) by oxidizing the surface of the body, and a hard film (8) is formed on the relief surface (6) and the oxide film (9). The hard film (8) is made of a metal carbide, a metal nitride, a metal carbonitride, or a solid solution thereof.

Abstract: The present invention relates to a cutting tool for metal machining with improved wear properties, comprising a cutting tool substrate of cemented carbide, cermet, ceramics or a super hard material, and a wear resistant coating, wherein the wear resistant coating comprises a PVD Ti—Si—C—N layer, and a method of making thereof.

Abstract: A twist drill for metal cutting, made of cemented carbide, including helical chip flutes extending through an entire body of the twist drill or a part thereof, a shank to be secured to a rotary spindle, two main cutting edges, and two leading edges. The leading edges have a larger edge radius than that of the cutting edges.