Abstract: A trimmer is provided for trimming a newly-installed sleeve liner after the liner is positioned in a cylinder bore of a combustion engine component. The trimmer includes a trimming cutter adapted to shave off a protruding end of the newly-installed sleeve liner, and a tool holder shaped to stably engage the combustion engine component. The tool holder operably supports the trimming tool for rotation collinearly with a centerline of the cylinder bore and for limited longitudinal movement when the tool holder is attached to the combustion engine component. A tie-down device engages the tool holder and secures the trimmer to the engine component. A venturi suction arrangement is connectable to shop compressed air to remove and includes a suction input adjacent the cutter for collecting all chips and debris from the trimming operation.

Abstract: A method is provided for forming enlarged cylinder bores in an engine based on a family of internal combustion engines having an original cylinder bore axis for each bore, wherein each cylinder bore is constrained against enlargement toward one side. The method includes providing an offset axis parallel to the original cylinder bore axis and spaced toward an opposite side of the cylinder bore by a dimension equal to one half of a predetermined bore diameter enlargement, and centering the enlarged cylinder bore on the offset axis. The method preserves a minimum wall thickness from the cylinders to camshaft bores between the cylinder banks while the outward enlargement dimension is preferably limited to a value which does not require changing the cylinder head bolt pattern or reduce the wall thickness below minimum values in other portions of the cylinders.

Abstract: A trimmer is provided for trimming a newly-installed sleeve liner after the liner is positioned in a cylinder bore of a combustion engine component. The trimmer includes a trimming cutter adapted to shave off a protruding end of the newly-installed sleeve liner, and a tool holder shaped to stably engage the combustion engine component. The tool holder operably supports the trimming tool for rotation collinearly with a centerline of the cylinder bore and for limited longitudinal movement when the tool holder is attached to the combustion engine component. A tie-down device engages the tool holder and secures the trimmer to the engine component. A venturi suction arrangement is connectable to shop compressed air to remove and includes a suction input adjacent the cutter for collecting all chips and debris from the trimming operation.

Abstract: An apparatus for cutting a bore in a device includes a boring assembly having a cutting device coupled to a housing. A control system selectively floats the housing above a mounting surface, thereby allowing the housing and associated cutting device to be moved along the mounting surface to a selected position. The control system also selectively clamps the housing to the support surface and selectively tilts the housing to move the cutting device away from a wall of the bore cut by the cutting device.

Abstract: A drill for forming a hole in material has a shank with at least a base surface positioned at an angle to a longitudinal axis of the shank and a side surface. A cutting element having first and second ends is eccentrically connected to the base surface in such a manner that a longitudinal axis of the cutting element is situated at a predetermined distance from a longitudinal axis of the shank. An outer surface of the body of the cutting element is defined by at least a front surface and a rear surface intersecting each other along at least a cutting edge. The rear surface is tapered toward the longitudinal axis of the shank so that only the cutting edge and the drill point engage the material and a substantial open area exists between the outer surface of the cutting element and the hole during the entire process of drilling.

Abstract: Apparatus is provided for re-boring the cylinder of a single cylinder engine. The apparatus comprises upper and lower alignment components accurately positionable upon the axis of the cylinder by interaction with fixed features of the engine. The alignment components retain the bar or shaft of a rotating cutting tool.

Abstract: A self-centering and aligning attachment assembly for attaching a portable align boring machine to a workpiece or associated support for machining a bore in the workpiece includes first and second attachment sub-assemblies. The a first attachment sub-assembly has a first tubular member through which the boring bar can pass and which is securable to the boring machine. The second attachment sub-assembly has a second tubular member through which the boring bar can pass, and which is securable to the workpiece or associated support with an inner bearing member in alignment with the bore in the workpiece to be machined.

Abstract: Stitch-machining the walls of a cylindrical blind cavity of a workpiece, the cavity being deep and narrow with respect to the axis of the cavity, is carried out by: (a) supporting a tubular housing for axial movement throughout substantially the axial extent of the cavity interior and in close-fitting tolerance to the walls of the cavity, the tubular housing having a free end; (b) rotationally driving a spindle (10,000-40,000 rpm) in the tubular housing for conjoint axial movement with the tubular housing, the spindle extending beyond the housing end for carrying a radially adjustable cutting tool; (c) inserting the tubular housing together with the rotationally driven spindle into the cavity (at lineal speeds of 400-800 inches/minute) with a cutting tool radially positioned for rough boring of the cavity walls, while guiding and steering the tubular housing and spindle to accurately concentrically position the cutting tool with respect to the cavity axis; (d) substantially immediately upon the execution of r

Abstract: A surfacing and boring machine for reconditioning engine blocks has a front stationary work table, a traveling column on rails provided by an elongated rigid base, a power head unit on the column adjustable in an air float condition to move an overhanging spindle forwardly and rearwardly, and mechanisms in the power head unit to independently move a spindle carrier vertically and to rotate the spindle at selected speeds. Clamping devides are provided to independently clamp the power head unit to the traveling column and the column to the base rails. A quick-change unit is located in the spindle for the tools.

Abstract: A boring stand for supporting engine blocks or cylinders which are to be bored that has a moveable platform which is slidably mounted on a vertical upright of a stand and has polyethylene wear plates engageable with a vertical upright. The moveable platform has a cable with one end which connects to an upper portion of the stand and a lower portion which passes around a reel within the platform structure which can be driven by a worm wheel and worm and which has a crank handle attached to the worm. The worm and worm wheel assures that the platform will stay in a preset position after adjustment and allows the platform to be positioned to any desired height.

Abstract: A hone stop assembly for use with a honing tool in reconditioning the cylinder bores of an internal combustion engine block. The assembly includes a frame mountable to an engine block, a disk-shaped hone stop, and suitable adjustable connections from the hone stop to the frame to allow the stop to be selectively positioned adjacent to an end of a cylinder bore. A honing tool inserted from the other end of the cylinder bore will contact the hone stop rather than any engine castings adjacent to the end of the cylinder, preventing damage to the honing stones and facilitating accurate reconditioning of the cylinder walls while reducing the tendency of the mechanic to taper the cylinder walls.

Abstract: An apparatus for performing various machining operations on the interior surface areas of a large steam valve or the like which includes a value seat ring with a valve seat thereon secured to a valve seat ring step interiorly of the valve body. The apparatus includes a support plate fixedly secured to the open end of the valve body, a drive tube rotatably and axially supported from the support plate, a spider assembly mounted on the inner end of the drive tube and including radially expandable and retractable jaws or centering members for engaging the interior of the valve body to stabilize and support the rotatable drive tube and orient the drive tube concentric with the valve seat or other interior surface areas to be machined. Axial movement of the drive tube is obtained by a lockable rack gear and pinion gear assembly while rotation of the drive tube is accomplished by a worm gear drive arrangement mounted on the support plate and engaged with a bushing connected to the drive tube.

Abstract: An in situ machine is provided for refurbishing a bore in a workpiece. The achine includes a shaft which is adapted to be fixed to the workpiece in axial alignment therewith. A tubular boring element is concentrically mounted for rotation about the fixed shaft and is adapted to extend into the workpiece bore. A cutting head is slidably mounted on the boring element for reciprocable movement therealong. A device is provided for rotating the boring element and cutting means, and another device, which is responsive to the rotating device, is provided for advancing the cutting head along the boring element.

Abstract: A boring unit and a honing unit are concurrently carried on the bed of a boring machine for performing boring and honing operations on the cylinder bores of an engine block. A unique clamping technique is employed to clamp the engine block to the bed of the boring machine while the honing device is operating on the furthest most cylinder bore and adjacent the boring unit.

Abstract: A device for honing workpieces. The device includes a rotatable and axially reciprocating honing tool which is guided by an upper and a lower end section in corresponding bearings of a workholding fixture, and also includes a drive rod between the honing tool and a machine spindle. This drive rod is flexible in the radial direction, which prevents out-of-balance at high rotational speeds of the honing tool as a result of excessive mass and excessive play in pivot bearings, while the associated uncontrolled vibrations are also prevented.

Abstract: A boring head centering device which can be operator activated to center a boring head within a cylinder. Centering fingers extend radially from a boring head to center the boring head. The centering fingers are retracted to permit unobstructed boring with simultaneous protection of the centering mechanism from fouling.

Abstract: The invention relates to a method and an apparatus for the treatment of surfaces of a workpiece of carbon-containing cast iron, and in particular of blind holes in gray iron cast workpieces, by electrochemical stock removal and mechanical reaming-and-plating. Electrochemical stock removal and mechanical reaming and plating are carried out in separate steps whose operating parameters are independently adjustable, the mechanical stock removal being essentially confined to a reaming-and-plating of the surface which does not entail a closing of graphite flakes. A cylinder bore produced by the method of the invention with desired roughness will have a dark, lustrous surface.

Abstract: A portable tool for selectively boring and refinishing one or more seating surfaces (30, 32) of end-loading ball valves. A cutter head assembly 146 bearing a tool bit 190 is translatable in an axial direction through the threaded cooperation of axial adjustment means 72 and the interior surface of a tool housing 68. The bit 190 is radially displacable when desired by the engagement of a radial feed mechanism, the engagement being effected by a bar member 122 selectively movable in a direction parallel to the axis of the tool. A cap 125 cooperates with an essentially flat chord-like portion 120 of the exterior of housing 68 to provide a channel through which the bar member 122 extends. The bit 190 includes the lowermost extremity of the cutter head assembly 146 and, in at least some positions of the bit 190, the greatest radial extremity of the cutter head assembly.

Abstract: Apparatus for reworking the valve guides of a cylinder head is disclosed. The apparatus includes an adjustable cylinder head holder including a base, a pedestal and a heat support subassembly permitting positioning of the head rotationally about its longitudinal axis as well as pivotally about a transverse axis. A pair of such cylinder head supports are supported on an elongated member for transverse adjustable movement. The elongated member is supported on a bed plate beneath the spindle of a drill press. Valve guide reworking tools secured to the spindle by a U-joint are aligned with and guided through the valve guides by a valve guide boring fixture securable to the cylinder head.

Abstract: A tool for machining or repairing a worn counterbore in the cylinder block is provided with a feed control device. The refacing tool has a base structure which is attachable to the engine block. A shaft is rotatably and slidably mounted in the base structure in alignment with the counterbore and the shaft is operable by hand or by a power mechanism. Secured to the lower end of the shaft is a cutter head carrying a cutting tool mounted in a position to engage adjoining faces of the counterbore. The feed control device has an internally threaded tubular body secured to the base structure and a feed screw is threaded into the body to extend alongside the shaft. A feed plate is secured to the shaft to engage the top of the feed screw so that downward movement of the shaft is limited by corresponding movement of the feed screw. Between the feed plate and the feed screw there is a drive mechanism which rotates the screw as the shaft is rotated.

Abstract: An adjustable guide for a tool holder for use in high precision machining which includes a housing, a guide seat located within the housing and a guide element movable with respect to the housing. A casing is disposed in the housing and positioned between the guide seat and guide element, the casing having a center portion and first and second end portions shaped to mate with internal surfaces of the guide seat and guide element respectively. Actuating means is provided for engaging the internal surface of the guide element with the second end portion of the casing. Fluid is delivered to the housing to support the casing when the internal surface of the guide element is out of engagement with the second end portion of the casing to permit displacement of the casing to a predetermined position.

Abstract: An apparatus facilitates the support and positioning of an engine block for the purpose of boring the cylinders thereof and the support and positioning of the boring machine used simplifies the operation and permits it to be performed with greater ease, safety and precision. A novel method of suspension of the boring machine over the engine block simplifies the raising and lowering of the machine by levelling it and automatically effecting the proper alignment to insure the accuracy of the boring operation.

Abstract: A method and apparatus for positioning a boring machine relative to an engine block or the like has a base plate suitable for arrangement upon a deck surface of the block, the plate being formed with openings above each of the cylindrical bores as well as in alignment with threaded passages in the block. Preferably, bolts are threaded into the block to secure the base plate so that, during reboring, the bolts distort the block about the bores in a similar manner as during engine operation. Also preferably, adjustable means are arranged between the base plate and the deck surface of the engine block in order to position the base plate in precise alignment with the main bearing axis of the engine block so that the bores are formed perpendicularly to the main bearing axis.

Abstract: An apparatus and method for reconditioning cylinder heads and more particularly for permitting proper, quick, and easy alignment of the cylinder head relative to a machine for drilling and reaming valve guides for reconditioning the valve guides in the head. The method pertains particularly to orienting properly the axes of the valve guides to be reconditioned when the valve guides are canted at a compound angle with respect to the plane surface of the head, which is used for mounting the head onto a cylinder block.

Abstract: A device for setting cutters in the periphery of an annular cutter holder to a plurality of selected radii, said device including a base for rotatably supporting the cutter holder and an adjustable gauge mounted on said base which may be selectively positioned at a plurality of settings to provide a plurality of distances to which cutters may be set from the center of the cutter holder, said cutter holder having one or more angular shaped slots in the underside thereof for receiving cutters therein and wedge means for securing the cutters in said slots.

Abstract: Apparatus for use in reconditioning engines by reworking or replacing the valve guides and seats thereof, which obviates any need for meticulously positioning a toolholder individually for each valve location. A toolholder bar has one end cross-bored to receive tool-guiding bushings, and the bar has a diametral slot extending axially along a major portion of its length, in alignment with the cross-bore. A pair of V-blocks with clamps is positioned on the head or block being reconditioned and the toolholder bar is positioned in the V-blocks, the arrangement being such that the axis of the bar is aligned with a row of valve locations. Alignment is facilitated by the use of a pair of aligning pins which pass through the slot in the bar after insertion in selected valve guides. When the V-blocks are now secured to the work piece, either of the aligning pins may be removed, and the bar may be slid axially until its crossbore is aligned with the first valve location, where it is clamped.