Abstract: A novel method for diagnosing problems with a valve actuator or other rotary equipment. Frequency analysis is performed upon speed, position, torque, thrust, or vibration data. Speed or position data may be provided by a rotary encoder.

Abstract: A machine tool 1 comprises a bed 11, a column 12, a spindle head 15, a spindle 16, a saddle 17, a table 18, a feed mechanism for moving the spindle head 15, the saddle 17 and the table 18 in Z-axis, Y-axis and X-axis directions respectively, a position detector for detecting the positions of the spindle head 15, saddle 17 and table 18, a controller for feedback controlling the feed mechanism, a position detector 51 for detecting the position of the spindle head 15, a position detector 54 for detecting the position of the spindle head 15, a position detector 57 for detecting the position of the table 18, and a measurement frame 50 which is configured with a different member from the bed 11 and the column 12 and on which readers 53, 56, 59 of the position detectors 51, 54, 57 are disposed.

Abstract: A spindle control system for a milling machine is provided. The milling machine includes a column, an overarm, a spindle for mounting a cutter, a first motor mounted on the column for driving movement of the overarm, and a second motor mounted on the overarm for driving rotation of the spindle. The spindle control system includes a distance sensor and a temperature sensor, each to be mounted on the overarm and to be disposed proximate to the end portion of the spindle. The spindle control system further includes a central control unit for determining a compensation parameter based on the displacement sensed by the distance sensor and the temperature sensed by the temperature sensor, and for controlling movement of the overarm by the first motor through a compensation distance based on the compensation parameter to compensate for at least one of the cutter deformation and the spindle deformation.

Abstract: A processing apparatus for processing a workpiece includes a router bit having a processing area for processing the workpiece; an actuator for moving the relative position of the router bit with respect to the workpiece so as to place a part of the processing area of the router bit in contact with the workpiece for processing the workpiece; an adjustment mechanism for adjusting the position of the router bit relative to the workpiece; a wearing detector for detecting wear of the processing area; and a controller for controlling the adjustment mechanism, upon detection of wear of the part of the processing area of the router bit, to make a different part of the processing area of the router bit contact with the workpiece during processing.

Abstract: This invention is related to a rigid tapping feedback assembly that is adapted to being retrofit on a milling machine having a spindle with a spindle end extending beyond a bearing cap and an automated drive. In embodiments, the assembly comprising a housing, spindle-pulley adapter that is drivably engaged with the spindle end, pulley assembly, shaft assembly, housing cover plate, and rotary encoder. The housing mounts to the bearing cap and holds the shaft assembly in substantially parallel-spaced alignment with the spindle-pulley adapter. The pulley assembly mechanically links the spindle-pulley adapter and the shaft assembly, typically utilizing pulleys and a timing belt. The housing cover plate mounts to the housing enclosing the assembly components above and supporting the rotary encoder in substantial axial alignment with the shaft assembly. In operation, the rotary encoder senses spindle rotational speed spindle and provides feedback to the automated drive to control downward movement of the spindle.

Abstract: A processing apparatus for processing a workpiece includes a router bit having a processing area for processing the workpiece; an actuator for moving the relative position of the router bit with respect to the workpiece so as to place a part of the processing area of the router bit in contact with the workpiece for processing the workpiece; an adjustment mechanism for adjusting the position of the router bit relative to the workpiece; a wearing detector for detecting wear of the processing area; and a controller for controlling the adjustment mechanism, upon detection of wear of the part of the processing area of the router bit, to make a different part of the processing area of the router bit contact with the workpiece during processing.

Abstract: A tool attachable to a spindle of a machine tool in the same way as an ordinary tool, capable of being driven without connecting with an external power supply etc., giving a higher rotational speed than that of the spindle of the machine tool without supplying electric power from the outside, and able to be changed automatically, provided with a machining tool for machining a workpiece, a motor for driving the machining tool, a generator for generating electric power to drive the motor by the rotation of the spindle, a rotational speed detecting device for detecting the rotational speed of the motor, and a rotational speed display for displaying the rotational speed detected by the rotational speed detecting device so as to be visually recognized from the outside of the attachable tool.

Abstract: A CNC machining center has a table-mounted referencing device having two pedestals, each separately engageable by a tool in a Z-axis drive tool holder to establish a zero reference for vertical machining operations on a work-piece mounted on the table. The first of the pedestals has a relatively soft top so that rapid Z-axis advance of the tool onto the pedestal will not damage the tool tip. A spring load on the pedestal also accommodates limited downward movement from a rest position for the pedestal to operate a Z-axis drive stop switch to further avoid tool damage and to save in the computer controller memory, the height of the tool tip from the table. The second pedestal is provided with a hard top so that when the tool tip is touched on it and moves the hard pedestal to operate the switch 34, the Z-axis drive recorder records in controller memory a number that is precisely related to the height of the tool tip from the table.

Abstract: In the method, a tool is tested for an aligning fit or an imbalance in a tool spindle. The tool spindle is set into rotation. A light beam is used to check whether the tool wobbles. The tool spindle and the light beam are moved relative to one another until the light beam impinges on the area covered by the wobbling movement and a received signal generated from the light beam has an intermittent signal path for the first time. The then prevailing relative position between the tool spindle and the light beam is evaluated in respect of a non-aligning fit of the tool or in respect of a tool imbalance.

Abstract: A motor spindle includes a spindle shaft for receiving a tool. The spindle shaft is accommodated in the housing of the motor spindle in a fixed bearing and a loose bearing. The received tool enters into contact with the machined workpiece in a tool interface when the spindle shaft is driven and the tool interface is displaced in an axial direction of the spindle shaft when a workpiece is machined. A displacement sensor is provided on the spindle bearing in order to determine the axial displacement of the tool interface. There is also a motor spindle including a spindle shaft for receiving a tool. The spindle shaft is accommodated in the housing of the motor spindle in a fixed bearing and in a loose bearing with an axially displaceable bearing bushing. The tool enters into contact with the machined workpiece at the tool interface when the spindle shaft is driven, and an adjusting element which is used to adjust the axial displacement of the bearing bushing of the motor spindle is also provided.

Abstract: End-mill machining control method and apparatus in which cutting forces tangential and normal to tool motion are detected and machining is controlled based on the detected cutting force values. A primary component Ft and motion axis components Fx, Fy of a cutting force are determined from current values of a spindle motor and motion axis motors for tool feed. A cutting-engaged angle ?en is determined from a radius R of a tool and a depth of cut I into a workpiece. A motion direction angle ? is determined from distribution motion amounts ?X, ?Y to the axes. The cutting forces Fm, Fs tangential and normal to tool motion are determined from the primary component Ft and a motion axis component Fx or Fy whichever is the largest, the cutting-engaged angle ?en, the motion direction angle ?. The accuracy of the determined cutting forces Fm, Fs is high since they are determined from the primary component Ft less affected by disturbance and the largest axis component of the cutting force.

Abstract: There is provided an apparatus and method for detecting stuck tools in automated machining operations. When a machining operation on a workpiece is finished, the tools are retracted from the workpiece. Prior to moving the workpiece to another machining operation, a stuck tool detector is moved along a plane of separation between the machine head and the workpiece. If a stuck tool is present, the detector senses the stuck tool and sends an alarm signal of the stuck tool condition so that the operator or controlling microprocessor based system is alerted to the stuck tool. Appropriate actions or repairs can then be carried out.

Abstract: A plunge-type router is disclosed which has a base and a head assembly that is vertically adjustable by an adjusting mechanism. The plunge router includes an electronic control system with a digital display and control functionality that enables the router to accurately determine a baseline or zero position for a router bit installed in the router and permits the user to input a depth of cut value or other predetermined command. The control system then automatically causes the motorized adjusting mechanism to go to the appropriate position. The electronic control system enables the storage of multiple depth settings as well as multiple step or macro operations. In this regard, macros may be run to provide incremental cutting necessary for performing multiple passes to achieve a relatively deep depth of cut.

Abstract: An automated quill drive assembly is adapted to be retrofit on a milling machine having a frame presenting a quill head and a quill supported on the head for rotation and for relative shiftable movement along a linear axis between retracted and extended positions. The quill head includes a centrally disposed lower lug, a quill feed engagement control lever boss located above and spaced to one side of the lug, and a transmission cover opening located above and spaced to a side of the lug opposite the quill feed engagement control lever boss. The automated quill drive assembly includes a housing adapted to be mounted to the lug, the quill feed engagement control lever boss, and the transmission cover opening, a motor supported on the housing, and a transmission supported on the housing for transmitting automated movement from the motor to the quill to move the quill between the retracted and extended positions.

Abstract: An apparatus for abrading a substrate including a moveable abrading tool having a bur for abrading the substrate, a stage for supporting the substrate, and a height sensing device in communication with the abrading tool to determine a vertical position of the bur with respect to the substrate. Further disclosed is a method for abrading a substrate using the foregoing apparatus including moving the abrading tool across the substrate so as to abrade the substrate, determining the vertical position of the bur with the height sensing device, and communicating the vertical position of the bur to the abrading tool.

Abstract: An automated quill drive assembly is adapted to be retrofit on a milling machine having a frame presenting a quill head and a quill supported on the head for rotation and for relative shiftable movement along a linear axis between retracted and extended positions. The quill head includes a centrally disposed lower lug, a quill feed engagement control lever boss located above and spaced to one side of the lug, and a transmission cover opening located above and spaced to a side of the lug opposite the quill feed engagement control lever boss. The automated quill drive assembly includes a housing adapted to be mounted to the lug, the quill feed engagement control lever boss, and the transmission cover opening, a motor supported on the housing, and a transmission supported on the housing for transmitting automated movement from the motor to the quill to move the quill between the retracted and extended positions.

Abstract: First and second motors are provided for moving a workpiece support in an up and down direction and and for rotation about an axis. Third, fourth and fifth motors are provided for moving a rotating cutter in a lateral direction, for rotating the cutter about an axis, and for moving the cutter toward and away from a workpiece. A first conductive pin sensor senses workpiece parameters. A cutter motor rotates the cutter at constant speed, and a second sensor senses changes in cutter motor torque when the cutter comes into contact with a workpiece. A computer includes a memory for storing instructions for cutting a desired pattern, and the computer causes the first, second, third, fourth and fifth motors to vary the relative position of the cutter and workpiece support to cut a pattern in the workpiece.

Abstract: The method and apparatus of the present invention permit the accurate sensing of the height of a solder nozzle above a circuit board during operation of the solder nozzle. A non-contact limit switch, which provides an indication of the presence of a planar surface at a preselected proximity, is mounted in a fixed relationship with a solder nozzle which is manipulatable by means of a robotic arm. A reference surface is provided which includes a proximity sensor, such as a through beam fiber optic switch. The proximity sensor is mounted a predetermined distance above the reference surface and is utilized to detect the solder nozzle as it is moved toward the reference surface.

Abstract: A tooling device for numerically controlled machining centers having programmable torque, thrust and surface sensing utilizing a telescopic tool holder comprising an adapter to be retained in the taper of the machine spindle and a control rod in the spindle attached to an actuating rod having electronic coupling means to control the axis feed rate of the computer numerical control for controlling deceleration of the spindle and a transducer for producing a signal to feed the spindle to a programmable depth and to measure the tool thrust and torque and to sense the location of work surfaces with random length tools and also be able to control feed rate of tool proportional to tool thrust or torque.

Abstract: The trust exerted on a drill bit is sensed and employed to determine the speed at which the bit is driven. A controller for the drill compares the thrust to a predetermined threshold value and in response to the comparison emits a control signal which shifts a transmission in the drill into high or low speed. After each shift, a number of thrust samples are taken in order to compute an average thrust for different strata of the material being drilled. At the completion of drilling each hole, the average thrusts for the hole are used to recalibrate the shift threshold value. In this manner, the shift threshold is adjusted to compensate for drill bit wear. The sensed thrust is also compared to a bit reject threshold value to determine when the bit is too dull for proper drilling.

Abstract: Method and apparatus for engraving a surface by a rotating tool movable along X, Y and Z axes under computer control. The tool projects through a slit in a housing, the slit having a height greater than that of the characters to be engraved and a length longer than the series of characters to be engraved. Mechanical structure is contained in the housing to drive the tool along X and Y axes for forming the characters and along a Z axis to engage the work. The beginning and end of the engraving operation as well as character size and sequence are all controlled by a computer.

Abstract: A profile working machine includes a support portion, a working portion, and a drive and control system.

Abstract: A method and arrangement for detecting a wear limit or break in a cutting edge of a machine tool. At least two conductor paths are embedded in the cutting material forming the cutting edge, one of the conductor paths being part of a closed circuit while the other is part of an open circuit. A signal serving to break off the machining process is produced if either the conductor path disposed in the circuit is interrupted or the open circuit is closed by the creation of a conductive connection between the two conductor paths.

Abstract: A profile working machine is equipped with a support for holding a work in place, a working tool for machining the work, and drive and control systems for controlling the relative displacements between the support and the working tool. The profile working machine is to machine the work into a desired profile.

Abstract: A tool abnormality detector for use with a machine tool for detecting any abnormality of a tool mounted on the tool mounting shaft. When the tool mounting shaft is in a correct position with respect to the tubular body secured to the spindle, the air pressure is kept constant. When an abnormal resistance is applied to the tool mounting shaft, the latter will lag in rotation with respect to the tubular body, so that the exhaust air passage will be blocked. A pressure sensor detects an abnormal increase in the air supply line, giving a signal for stopping the spindle of the machine tool. This prevents the tool from damage.

Abstract: A tool adapter for use in drilling, tapping and milling operations with the spindle of a machining center having a collet type tool holder which holds the tool which upon advancement into the work piece at a programmed feed rate to a programmed depth rate utilizes a spring loaded unit to signal the computer numerical control through a transducer of the machining center in the event a tool is broken during the machining operation to automatically stop said operation.

Abstract: A machine tool comprising a rotary drive unit rotating a tool or workpiece, a load torque detecting device disposed between the rotary drive unit and the tool or workpiece rotated thereby, a linear drive unit moving one of the tool and the workpiece toward and away from the other, a main start switch for actuating the rotary drive unit, and a control device.

Abstract: A device for production rate finishing and deburring of the ends of lengths of pipe with minimum loss of time, utilizing the finishing tool as a sensor to control the feed rate, whereby the end finishing and deburring is accomplished in a single pass and the tools are driven to the workpiece at a high feed rate.

Abstract: An accessory for tool machines is provided comprising a tool holder isolatedly carried on bar springs to effect a floating mount. The holder yields in response to selective load stress during cutting and is restricted to a linear force path to relieve stress. The yielding movement relieves stress and can operate signals in the event of overload or operate control means such as switches to cut off tool machine motors.