Abstract: A broaching tool is held during the conduct of repetitive duplicate rotary broaching operations on serially presented workpieces. The broaching tool is engaged serially with each workpiece for rotation with the engaged workpiece during a corresponding rotary broaching operation. Each workpiece has a given configuration and the broaching tool has a prescribed configuration placed at an initial orientation for establishing a broached configuration placed at a same predetermined orientation relative to the given configuration of each workpiece. Upon completion of a rotary broaching operation on a workpiece, the broaching tool is returned to the initial orientation of the prescribed configuration in preparation for a duplicate rotary broaching operation on a subsequent serially presented workpiece.

Abstract: An apparatus for machining a profile in an inner wall of a tubular includes a frame on which a drive system is disposed, a carriage head disposed on at least one track of the frame, wherein the drive system is configured to operate the carriage head along the at least one track, a torque tube coupled to the carriage head and extending therefrom, the torque tube having a cutting tool coupled thereto, and a plurality of stabilizer pads disposed proximate the cutting tool and along a circumference of the torque tube, wherein the plurality of stabilizer pads are configured to engage the inner wall of the tubular and centralize the cutting tool within the tubular.

Abstract: An improved centrifugally-cast tube is provided, along with a related method and apparatus of making the tube. The tube includes a plurality of grooves and bosses that are mechanically machined into an interior surface of the tube, such as by a broaching process. The profile of grooves and bosses may be defined by a plurality of intersecting concave and convex radii. The tube is resistant to creep, carburization and metal dusting. The tube also has an enhanced heat transfer rate, and a desirable surface roughness. A method of making the tube is also provided. The method essentially consists of mechanically deforming the interior surface of the tube by passing a series of cutting inserts on support rings having incrementally-differing dimensions over the interior surface.

Abstract: A broaching system comprises a plurality of sub-bars configured to receive broaching tools. The system further comprises a broaching machine and a robot, the robot being configured to mount and remove sub-bars from the broaching machine. The robot includes an arm operable in three or more axes, and an end of arm tool. A method of broaching comprises providing a plurality of sub-bars, a broaching machine, and a robot having an arm operable in three or more axes and an end of arm tool. The method further includes mounting, by the robot, a sub-bar onto the broaching machine; and performing a broaching operation using the sub-bar. Simultaneous to the performance of the broaching operation, the method includes affixing another tool to another sub-bar, and/or moving, by the robot, another sub-bar to a storage location.

Abstract: The invention relates to a broaching tool, in particular a keyway broaching tool, comprising a holder which defines a longitudinal axis and has a shank, extending in the longitudinal direction, as support for a cutting body which can be fixed in a seat of the shank by means of a clamping device. The seat has a passage which is at a distance from the free end of the shank and extends transversely to the longitudinal axis and the inside of which forms guide surfaces for bearing surfaces of the cutting body, which can be inserted into the passage in an insertion direction. An end-position limit for the inserted cutting body is formed on guide surfaces and on associated bearing surfaces. The clamping device produces a force component on the cutting body which presses the latter against the end-position limit.

Abstract: A process to produce alternately concave and convex grooves that are evenly spaced inside a tube, wherein the process includes the steps of at least one simultaneous broaching stage for all the grooves of the tube using at least one roughing tool and/or at least one finishing tool, the tools made integral with a handle bar using a link, the different roughing tools being implemented successively and having a convex profile that gradually approaches the concave profile of the grooves, and at least one finishing tool having a concave profile to make the convex profile of the grooves.

Abstract: The invention relates to a disc-shaped or strip-shaped tool for machining, particularly, for cutting profiles on a workpiece such as a crankshaft that is rotated during machining, comprising a number of tangentially and radially mounted indexable inserts (21). According to the invention, at least a part of the tangentially mounted indexable inserts (21) has a recess (31) that, in the tangentially mounted indexable insert (21), extends into a portion of the supporting surface (27, 28) and into a portion of the radially situated face (23, 24), and into which an upper rear section of a radially mounted indexable insert projects whose upper front section (32) radially protrudes with regard to said face (23).

Abstract: A device for centering a work piece with respect to a centerline of a tool includes a radially-stationary component rigidly secured with respect to the tool such that the radially-stationary component and the tool are concentric. A biasing mechanism is biased away from the radially-stationary component to apply substantially equally-distributed radial force at a periphery of the work piece to thereby center the work piece with respect to the tool. A method of broaching a work piece having an inner and an outer diameter includes machining the outer diameter and then applying circumferentially-distributed radial force to the inner diameter or the outer diameter to thereby center the work piece with respect to a broach tool. After the applying step, the method includes broaching the inner diameter of the work piece using the broach tool.

Abstract: A broach tool holding system (20) includes a pair of locator pins (46) rotatably mounted on a tool holder plate (36) to facilitate mounting and detachment of an associated broach tool (34). The broach tool (34) has a pair of locating openings (62) each of which has a locating hole (64) including round clearance surfaces (70) and round locating surfaces (72) that cooperate with the locator pins to provide the mounting in an accurately positioned location. The method of mounting the broach tool utilizing the rotatable locator pins (46) facilitates the mounting of the broach tool (34) with the locating holes that also facilitate the mounting and with securement being provided by clamps (74) for the broaching operation.

Abstract: A broach for internal broaching is formed on its pull end and/or follower end with a tapered surface machined with high accuracy. A pull head and/or a retrieving head of a broaching machine, which drivingly grip the pull end and the follower end the broach, is formed with a tapered inner surface complementary to the tapered surface of the broach. The pull head and the retrieving head grip the broach while pressing and clamping their tapered inner surface against the tapered surface, and these heads and the broach are firmly connected together. Clearances or gaps between the heads and the broach are thus eliminated, concentricity between the heads and the broach is significantly improved, and broaching can be performed with high accuracy.

Abstract: The invention relates to a wheel bearing assembly for motor vehicles with a bearing provided with an inner ring and an outer ring, the bearing being fitted with its outer ring into a bearing casing and the outer ring being mechanically supported in axial direction on a first side by a supporting surface provided on the bearing casing. Discrete and preferably evenly arranged stop protrusions are formed on the inner circumference of the bearing casing, the outer ring abutting thereon in axial direction on its second side, and the stop protrusions being formed by locally plastic forming the bearing casing.

Abstract: A broach for internal broaching is formed on its pull end and/or follower end with a tapered surface machined with high accuracy. A pull head and/or a retrieving head of a broaching machine, which drivingly grip the pull end and the follower end the broach, is formed with a tapered inner surface complementary to the tapered surface of the broach. The pull head and the retrieving head grip the broach while pressing and clamping their tapered inner surface against the tapered surface, and these heads and the broach are firmly connected together. Clearances or gaps between the heads and the broach are thus eliminated, concentricity between the heads and the broach is significantly improved, and broaching can be performed with high accuracy.

Abstract: A boring head is disclosed in which a plurality of boring tools provide a plurality of simultaneous cuts to a workpiece. A tool holder supports the plurality of boring tools generally perpendicular to a bore axis, so as to increase the rate of a boring operation.

Abstract: A linear broaching machine for machining rotating parts wherein a plurality of tooling carriages are mounted upon a moving chain and broach type tools are supported by the carriages wherein the tools are moved in a linear path into engagement with a rotating workpiece to remove metal from the workpiece and form an accurately sized cylindrical surface concentric to the workpiece axis of rotation. The tool carriages are spaced from each other providing non-machining access durations wherein the workpiece may be loaded or unloaded from its rotating support spindles.

Abstract: A linear blind broaching machine (10) includes a base (22), a broaching ram assembly (24), a linear tool slide (26) supported on the base by linear antifriction bearings (90) and a support block (92) mounted between the base and the linear tool slide below a broaching ram of the broaching ram assembly to provide support to the linear tool slide during blind broaching. The linear tool slide has an elongated construction including an elongated positioning block (114) against which blind broaches are laterally positioned, and an electric servomotor (108) drives the linear tool slide (26) to provide indexing thereof between broaching movements of the broaching ram. A roller screw drive (54) driven by an electric servomotor (56) drives a broaching ram (44) supported by linear antifriction bearings 46.

Abstract: A boring head is disclosed in which a plurality of boring tools provide a plurality of simultaneous cuts to a workpiece. A tool holder supports the plurality of boring tools generally perpendicular to a bore axis, so as to increase the rate of a boring operation.

Abstract: A linear blind broaching machine (10) includes a base (22), a broaching ram assembly (24), a linear tool slide (26) supported on the base by linear antifriction bearings (90) and a support block (92) mounted between the base and the linear tool slide below a broaching ram of the broaching ram assembly to provide support to the linear tool slide during blind broaching. The linear tool slide has an elongated construction including an elongated positioning block (114) against which blind broaches are laterally positioned, and an electric servomotor (108) drives the linear tool slide (26) to provide indexing thereof between broaching movements of the broaching ram. A roller screw drive (54) driven by an electric servomotor (56) drives a broaching ram (44) supported by linear antifriction bearings 46.

Abstract: A vertical internal push broaching machine comprises a machine column and a workpiece lifting table which is guided for displacement on carriage guideways. Underneath the lifting table, a feeder carriage is disposed vertically displaceably on guideways. These guideways can be separate from the carriage guideways. The lifting table is actuated by means of a single elevating drive which is disposed behind the plane spanned by the carriage guideways.

Abstract: A tool retention apparatus for retaining a cutting tool in a tool holder which has a wedged shaped securing arrangement to hold the cutting tool against a pair of precision ground supports. The securing member provides both a vertical securing force and a radial location of the cutting tool to facilitate installation and removal of the cutting tool from a machine.

Abstract: The invention is basically a device that allows an individual to align the broaching tool more accurately. The invention begins with a base plate that is attached to the retriever base or puller head of the broach machine. Within the base plate is a large broach stick opening through which the retriever end or the puller end of the broach tool is placed. Attached to the base plates are four rails around the large openings. The adjustment plate is a plate that fits on top of the base plate and within the area created by the four rails. In the center of the adjustment plate is a large opening for the attachment of the retriever end or puller end of the broach tool. Also the adjustment plate has openings for attachment through bolts to the base plate. In the four rails there are also openings for set screws that pass through the rails and make contact with the adjustment plate fit within the area created by the rails.

Abstract: A machine and a process of using the machine for turn-broaching a workpiece to for crankshafts or camshafts. The machine comprises turn-broaching units having peripheral cutters whose cutting surfaces are monitored and automatically adjusted to compensate for wearing. The angular positions of the cutters of a turn-broaching unit may also be offset with respect to one another such that only one cutter is in contact with the surface of the workpiece at each instant.

Abstract: A previously used lock assembly constructed for operation using a given key may be operated by a different key after rebroaching. Instead of requiring an expensive, complete replacement of a lock assembly and its operable keys, the present invention allows a lock assembly to be refitted for a different key by a relatively inexpensive replacement of its plug and at least one of the tumbler components, preferably the bottom pin only, of one or more preexisting sets of tumbler components, as needed to modify the lock to receive the different key.

Abstract: There is provided a broaching machine in which a first fitting portion to be fitted to a first end of the broaching shaft and a clamp for pressing the first fitting portion against the first end of the broaching shaft are provided at an end portion of the drive shaft, and a second fitting portion is formed at a front end portion of the support shaft so as to be fitted to the second end of the broaching shaft and is supported so as to be movable in an axial direction. A receptacle forming the second end of the broaching shaft is rotatable with respect to a main body of the broaching shaft. There is also provided a broaching machine in which a clamp bolt is threaded to the broaching tool body, an elongate hole is formed in a holder to which cutting segments of the broaching tool are mounted, and a press piece fitted to the clamp bolt is rotatable to engage the holder. Under this state, the holder is fixed to the broaching tool body by tightening the clamp bolt.

Abstract: A quick release tool holder assembly including a tool holder defining a circular well, a pair of pads positioned on the tool holder and presenting inboard faces intruding into the well, and a wedge block member movable radially into and out of the well in response to rotation of a hand knob. The associated tool includes a wedge recess sized to receive the wedge tip of the wedge block. The pads are positioned within an angular range of 180.degree. as measured about the central axis of the tool and tool holder and the wedge block is positioned centrally within the remaining 180.degree. as measured around the central axis. The tool may be removed for refinishing or replacement simply by withdrawing the wedge block, moving the tool slightly laterally within the well, and then lifting the tool vertically out the well.

Abstract: A broach handle for use with an orthopedic broach includes an elongated handle having one end portion for making a connection with the broach and another end portion for gripping by the user and having an anvil that allows the handle to be hammered. A rotating locking member is carried in a slot at the distal end portion of the handle. The rotating locking member has inclined surfaces that allow the broach to separate from the handle when the inclined surface is positioned adjacent the broach. The rotating locking member also includes a thickened portion that forms a connection with the broach when positioned adjacent the broach.

Abstract: A grooving machine efficiently and speedily forms different kinds of grooves on the surface of a plate work (W). The grooving machine comprises a work table (11) on which the work (W) is fixed, a frame (7), an X-axis slider (17) disposed above the work table (11) and horizontally movably supported by the frame (7), a Z-axis slider (19) vertically movably supported by the X-axis slider (17), a tool holder base (75) supported by the Z-axis slider (19), and different kinds of cutting tools (97A to 97C) attached to the tool holder base (75), for grooving the surface of the work (W). Any one of these cutting tools (97A to 97C) is indexed to a cutting position where the work (W) is grooved. The tool holder base (75) has a cutting liquid supply portion (109) for supplying cutting liquid to a cutting zone where the indexed cutting tool cuts the work (W), and a cutting liquid suction portion (111) for sucking and removing excessive cutting liquid.

Abstract: A clamping jaw arrangement for a broach puller assembly is described in which first and second jaw sets are engaged with the end face and one side of the annular groove of the broach tool. The second jaw set initially engages one side of the annular groove and is locked in position with an associated spring urged operating sleeve, and upon lifting of the broach tool in reaction to engagement with the workpiece, the first jaw set moves radially inward and is held against the chamfered end face of the tool to eliminate all axial play while ensuring proper seating of the jaw elements in each set.

Abstract: A tool for guiding a push type keyway broach in the broaching of one or more keyways in a single bore of a workpiece includes a bushing fitable into the bore of the workpiece, a rectilinear guideway in the bushing for slidably receiving the base portion of a conventional push type broach, and a guide pin receivable in a selected one of a plurality of angularly spaced radial holes in the bushing and having an externally extending portion dimensioned to slidable fit into a previously broached keyway, thereby to precisely set and hold the broach at a selected, predetermined angle relative to the previously broached keyway.

Abstract: A broaching tool includes a holder and a plurality of broaching inserts mounted therein. Spacers are situated between successive pairs of inserts and are formed of a tougher material than the inserts. Each spacer includes a reinforcing web which abuts against a rear surface of its respective leading insert. The reinforcing web extends higher than a lower level of the cutting edge of that respective leading insert, so as to reinforce that insert. The web terminates short of its respective trailing insert, whereby a space is formed between the reinforcing web and the trailing insert for receiving chips formed by the latter.

Abstract: In the first embodiment, the distal end of a reciprocating plunger of a power saw includes a longitudinally extending cavity receiving a block-like wedge member. A planar wall of the cavity and a planar face of the wedge member are arranged for substantial coextensive engagement with respective opposed faces of the saw blade. A spring in the cavity engages the wedge member for urging the same outwardly of the cavity. A pin extends through the wedge and has its opposite ends received in slots in opposed walls of the plunger. These slots are inclined with respect to the longitudinal axis of the plunger and cooperate with the pin to form a cam to urge the planar surfaces into clamping engagement with the blade under the influence of the spring. The blade may be released by forcing the wedge inwardly of the cavity under finger pressure. In a second embodiment, a similar block-like wedge member cooperates with a U-shaped member mounted on the plunger.

Abstract: A turn broaching machine can be used either as a single turn broaching machine or as a set turn broaching machine with a minimal retooling expense by employing two independently movable tool supports into which either a single turn broaching tool or a turn broaching tool set can be inserted, where the ends are designed so they are suitable for chucking in the chucks of the two tool supports.

Abstract: An apparatus for machining axially symmetrical workpiece surfaces. The apparatus includes two vises for the workpiece that is to be machined, and two headstocks, each of which has an arbor for a respective tool, with the two tools being aligned with one another. The ends of the two tools that face one another are supported against one another in such a way that the tools can be shifted axially relative to one another.

Abstract: The boss of a steering wheel is serrated by setting the steering wheel on a serrating broaching machine, inserting a serrating broach into a through hole defined in the boss of the steering wheel, and then pulling the serrating broach with a broach chuck gripping the serrating broach to cut serrations on an inner surface of the through hole in the boss. The steering wheel is positioned nonrotatably in a prescribed angular orientation on the broaching machine while placing the boss on a holder of the broaching machine. Then, the serrating broach is inserted through the through hole in the boss into the holder of the broaching machine while holding the serrating broach in a prescribed angular orientation around the axis thereof with respect to the broach chuck. Finally, the serrating broach is pulled from the boss with the broach chuck gripping the serrating broach to cut serrations on the inner surface of the boss.

Abstract: Broach pulling apparatus which eliminates play and backlash during the broach operation. Jaws carried by the broach pulling spindle engage the broach in a manner to impose axial forces thereon in opposite directions to eliminate lost motion and clearances between the spindle and the broaching tool during cutting and alignment.

Abstract: Work pieces, especially of rotational symmetry, are machined in a rotary broaching operation. The machine tool for this purpose has a tool carrier carrying a plurality of cutting edges arranged on a curved path in a radial work piece plane. In order to reduce down-time and to simplify the construction of the broaching apparatus, the insertion of a work piece blank into the apparatus and the removal of a finished work piece from the apparatus are preferably performed without interrupting the motions of a tool carrier. For this purpose the tool carrier is provided with a zone which is free of cutting tool edges. This tool free zone of the tool carrier is located downstream of the last cutting edge as viewed in the rotational direction of the tool carrier. This feature avoids the need for a return stroke of the tool carrier. Accordingly, respective return slides and return controls are also obviated.

Abstract: A broaching machine for simultaneously broaching a multiplicity of holes in a tube support sheet.

Abstract: A combining mechanical placement mechanism which includes hydraulic jacks and stops with automatic clamping at multiple points via tie rods provided with elastic washers, so as to fasten to the slide of the machine the tool-holder equipped with its cutting tools, or to mount a cutting tool of sizable portions to the slide of the machine, without intermediary tool-holder.

Abstract: A series of adjacent grooves with mutually equal pitch are produced by a broaching process wherein two adjacent grooves are simultaneously produced in one broaching stroke by means of two broaching tools, one of which performs the preliminary broaching of a first groove and the other of which performs the finish broaching of a second groove which was preliminarly broached on a previous stroke. A preferred device for execution of the process is formed by utilization of a broaching girder which secures a T-shaped supporting strip, and wherein two tools, one a preliminary broaching tool and the other a final broaching tool, are secured in the angular position of the pitch of the grooves to be produced between respective sides of the T-shaped supporting strip and claws of the broaching girder.

Abstract: The machine of the invention comprises a base designed to accomodate a blank being machined, and a mandrel with a broach connected to a hydraulic drive imparting movement thereto. The mandrel is provided with a guide located between a broach-supporting end of the mandrel and its other, fixed end. The guide has a passage for the mandrel in the course of inside broaching in the blank. According to one of the embodiments of the invention, the guide is made as a traverse resting against uprights fixed on the base. The traverse has a guide passage for the broach-supporting mandrel and two holes arranged symmetrically with respect to the guide passage and serving as guides for the rods of hydraulic cylinders of the machine hydraulic drive. Each one of the hydraulic cylinders is located partly in the base and partly in the upright. The rods are interconnected above the traverse with a cross-piece supporting the mandrel with broach.

Abstract: A broach pulling mechanism is provided utilizing puller jaws which engage with a significantly larger circumferential groove at the end of the broach to pull the broach through a workpiece without any vertical drop of the broach in the puller mechanism during any part of the broaching operation. To accomplish this a piston assembly is mounted at the bottom of the broach pulling mechanism to allow the end of the broach to bottom thereon. The piston assembly is controllably pressurized to lock a wall of the groove of the broach end between the puller jaws and the piston assembly thereby preventing any movement or dropping of the broach due to a loose fit of the jaws with respect to the groove throughout the entire broaching operation.