Abstract: A method of manufacturing a torsion bar for a steering system is provided. The method includes supporting a torsion bar blank on a cold forming machine with a plurality of dies at a first end region of the torsion bar blank and a second end region of the torsion bar blank. The method also includes rolling the torsion bar blank to form an end region having a cylindrical outer surface extending from an axial end surface and a serrated portion disposed proximate the end region and axially offset from the axial end surface.

Abstract: An embodiment of the invention is directed to a method for manufacturing a radiator structure for a conical helical antenna that includes: (a) processing a piece of metal so as to produce a first metal structure with conical exterior and interior surfaces, and (b) processing the first metal structure to remove material between the conical exterior and interior surfaces to yield a radiator structure with a conical helical shaped conductor that can be combined with a ground plane to produce a conical helical antenna. In one embodiment, the radiator structure includes a matching structure and a cap with the conical helical conductor, matching structure, and cap being a single piece of metal.

Abstract: The invention relates to a method for generating a thread by a numerically-controlled tool machine (or: machine tool) using a thread generation tool, the thread generation tool being rotated by a tool spindle and simultaneously advanced according to the thread pitch in the axial direction, in order to generate a thread in a borehole of a workpiece. In order to increase the working velocity of the thread generation, the invention provides that the rotational velocity (?1) of the thread generation tool is geared up using a transmission gearing, which is situated so it is active between tool spindle and thread generation tool, in relation to the rotational velocity (?2) of the tool spindle. Furthermore, the invention relates to a numerically-controlled machine tool.

Abstract: The present invention provides a controllable gear lapping process whereby the lapping process may be modified at discrete locations on the tooth surface in order to selectively modify the tooth flank surface.

Abstract: The illustrative embodiments provide a method, apparatus, and computer usable program product for generating datamatrix barcodes on parts. A digital datamatrix code associated with a machined part on a numerically controlled machine tool is converted into an x-y drilling pattern contained in a numerically controlled program. A drill cycle associated with a numerically controlled program defines a pattern of dots to be drilled in the machined part to form a dot pattern. A dot pattern is drilled as a series of partially drilled holes on a surface of the machined part to form a datamatrix barcode mark.

Abstract: A numerical control unit issues a sequence of instructions for causing a spindle of a cutter disk in a tool machine to perform successive straight displacements approximating a spiral of Archimedes, with a predetermined angle step from one point to the next, and issues one or more ADIS instructions for merging each of the straight displacements with the next. The spiral path is such that the cutter disk will progressively shave a chip of a predetermined thickness over several revolutions, until its cutting edge is near the intended groove bottom. The tool is then caused to follow a merging path leading to a final point lying on the intended groove bottom, and finally is caused to follow a full circular path coaxial to the bore starting from the final point.

Abstract: A method and apparatus are provided to machine a curved surface such as an inner or outer peripheral surface of a pipe. The pipe is held stationary during machining and a rotatable spindle of a machine head moves along multiple orthogonal axes to align the rotational axis of the spindle with the longitudinal pipe axis. Preferably, the pipe axis is located by using a touch probe to engage the curved surface at multiple spots and the calculating the location of the pipe axis. The cutting tool, which is preferably a cutting tool insert, is rotated by the spindle to machine the curved surface.

Abstract: It is strongly demanded that a stable thread machining process be attained by carrying out a thread machining operation while varying the rotational frequency of a spindle, and thereby restraining the occurrence of cutting chatter. According to the present invention, in which a thread machining process is carried out on the basis of a rotation of the spindle and a movement of a feed axis, the above-mentioned demand is met by executing the steps of determining a relative phase error of the spindle positions and feed axis during a thread machining operation, and determining a movement quantity of the feed axis on the basis of a pseudo spindle position set by error-compensating the quantity of the relative phase error with respect to the spindle position.

Abstract: A dividing head assembly comprises concentric outer and inner primary and secondary shafts journalled in a body member having a base for mounting the assembly on a machine tool bed in juxtaposition to a cutter. The inner shaft is coupled for rotation with the outer shaft and is axially slidably mounted in the outer shaft. The inner shaft has a workpiece holder at one end and a collar at the other end formed with a master thread and/or a master cam profile. A gear drive is provided for rotating the shafts, and the body member carries a follower for engaging the respective cam profile or master thread so that on rotation of the drive means the workpiece holder is provided with controlled rotation accompanied by axial movement thereof governed by the cam profile or master thread, for screw or cam forming a workpiece.

Abstract: Apparatus for duplicating a master object includes a router which is positioned on a pivoting carriage which has a follower which engages a rotating three dimensional master object. The work piece is rotated at the same rate as the master object and a router carried on the carriage engages the work piece. The location of the axis about which the master object rotates may be varied to change the scale factor so that the work piece may be smaller than the master object.